Safety type metal plate shearing machine

By introducing elastic components and rotating column structures into the metal plate shearing machine, the impact force of splashed metal debris is absorbed, and the problem of easy damage to the protective frame is solved, which enhances safety and protective effect.

CN223289064UActive Publication Date: 2025-09-02GUANGDONG HANGHONG BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202422375804.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-29
Publication Date
2025-09-02
Estimated Expiration
2034-09-29

AI Technical Summary

Technical Problem

During the cutting process of existing metal plate shearing machines, splashed metal debris can easily cause harm to the staff, and the protective rack has a short service life and poor protection effect.

Method used

Elastic components such as torsion springs and rotary column structures are adopted, and their deformation absorbs the impact force of splashed metal debris, combined with the limiting plate and side protective net, enhance the protection effect and extend the service life of the protective components.

Benefits of technology

Effectively block splashed metal debris, reduce impact on protective components, improve safety and extend the service life of protective components.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a safety type metal plate shearing machine. The safety type metal plate shearing machine comprises a plate shearing machine shell and a safety protection mechanism. A lower cutter is arranged at the rear end of a working table of the plate shearing machine shell, an upper cutter capable of moving up and down is installed at the upper end of the plate shearing machine shell, and the upper cutter and the lower cutter are installed in a matched mode; the safety protection mechanism comprises sliding grooves, sliding plates, a mounting shell, a rotating column, a protection frame and torsional springs, the sliding grooves are formed in the upper end of the front surface of the plate shearing machine shell, the sliding plates are slidably connected into the sliding grooves, the mounting shell is arranged between the front ends of the sliding plates, the rotating column is rotatably connected into the mounting shell, and the protection frame is arranged at the lower end of the rotating column; according to the safety type metal plate shearing machine, impact force is absorbed through deformation of the elastic component, impact of splashing metal fragments on the protection component is reduced, the protection effect is improved, meanwhile, the service life of the protection component is prolonged, and the safety of the metal plate shearing machine is enhanced.
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Description

Technical Field

[0001] The utility model relates to the technical field of metal plate shearing machines, in particular to a safety metal plate shearing machine. Background Art

[0002] The metal plate shearing machine is a machine used to shear metal plates. It shears the plates by a reciprocating linear motion of one blade relative to another blade. This machine is a type of forging machine and is mainly used in metal processing industries such as aviation, light industry, metallurgy, chemical industry, construction, shipbuilding, automobile, electricity, electrical appliances, decoration and other industries. It provides the required special machinery and complete sets of equipment. The working principle of the shearing machine is to use the moving upper blade and the fixed lower blade, and adopt a reasonable blade gap to apply shearing force to metal plates of various thicknesses, so that the plates are broken and separated according to the required size. In addition, the shearing machine can also handle various The invention relates to a shearing machine for shearing various metal plates, including carbon steel, stainless steel, aluminum alloy, etc., providing accurate and fast shearing services; in the existing technology, during the cutting process of the shearing machine, some small and sharp metal fragments will continuously fly out, which may easily cause harm to the workers, so a protective frame is often installed at the front end of the shearing machine to prevent the metal fragments from flying outward, but the protective frame is often directly fixed to the shearing machine housing through bolts and other connectors. During the protection process, the flying metal fragments cause a large impact on the protective frame, which may easily lead to a reduction in the service life of the protective frame and a low protection effect, thereby affecting the safety of the metal plate shearing machine. Utility Model Content

[0003] The technical problem to be solved by the present invention is to overcome the existing defects and provide a safe metal plate shearing machine, which utilizes the deformation of elastic components to absorb impact force, reduces the impact of flying metal fragments on protective components, increases the service life of protective components while increasing the protective effect, enhances the safety of the metal plate shearing machine, and can effectively solve the problems in the background technology.

[0004] To achieve the above-mentioned purpose, the present utility model provides the following technical solutions: a safe metal plate shearing machine, comprising a shearing machine housing and a safety protection mechanism;

[0005] Shearing machine housing: The rear end of the working table is provided with a lower cutter, and the upper end of the shearing machine housing is provided with an upper cutter that can move up and down, and the upper cutter is installed in conjunction with the lower cutter;

[0006] Safety protection mechanism: It includes a slide groove, a slide plate, a mounting shell, a rotating column, a protective frame and a torsion spring. The slide grooves are respectively arranged at the upper end of the front surface of the shearing machine shell, and the slide grooves are slidably connected to the inside of the slide grooves. A mounting shell is provided between the front ends of the slide plates, and the internal rotation of the mounting shell is connected to the rotating column. The lower end of the rotating column is provided with a protective frame. The left and right ends of the outer arc surface of the rotating column are movably sleeved with torsion springs. The end of the torsion spring away from the horizontal center of the rotating column is fixedly connected to the mounting shell, and the other end of the torsion spring is fixedly connected to the rotating column. The deformation of the elastic component is used to absorb the impact force, reduce the impact of flying metal fragments on the protective component, increase the service life of the protective component while increasing the protection effect, and enhance the safety of the metal plate shearing machine.

[0007] Furthermore, the safety protection mechanism also includes a limit plate 1 and a limit plate 2, wherein the limit plate 1 is arranged on the outer arc surface of the rotating column, and the limit plate 2 is arranged on the inner arc surface of the mounting shell. The limit plate 1 and the limit plate 2 are installed in coordination to limit the rotation angle of the rotating column.

[0008] Furthermore, the safety protection mechanism also includes side protection nets, which are respectively arranged at the left and right ends of the shearing machine housing to prevent metal fragments from flying out from the sides.

[0009] Furthermore, a PLC controller is provided at the right end of the shearing machine housing, and the input end of the PLC controller is electrically connected to an external power supply to control the start and stop of the entire device.

[0010] Furthermore, an electric push rod is provided at the upper end of the shearing machine housing, a mounting plate is provided between the telescopic end and the lower end of the electric push rod, the upper cutter is arranged on the lower surface of the mounting plate, and the input end of the electric push rod is electrically connected to the output end of the PLC controller to provide power for the up and down movement of the upper cutter.

[0011] Furthermore, guide columns are vertically slidably connected in the guide holes on the surface of the mounting plate, an upper pressure plate is provided between the lower ends of the guide columns, springs are respectively provided between the upper pressure plate and the mounting plate, the springs are movably sleeved on the outer arc surface of the guide columns, a lower pressure plate is provided at the rear end of the working table of the shearing machine housing, the lower pressure plate corresponds to the upper pressure plate in vertical position, and the rear end of the slide plate is fixedly connected to the upper pressure plate to fix the position of the metal plate.

[0012] Furthermore, the working surfaces of the shearing machine housing are respectively provided with material plate tables, and universal rolling balls are rotatably connected in ball grooves on the upper surfaces of the material plate tables to provide support for the placement of metal plates.

[0013] Compared with the prior art, the beneficial effects of the present invention are: the safety metal plate shearing machine has the following advantages:

[0014] During the shearing process, the protective frame is used to prevent flying metal fragments from causing harm to personnel. The force exerted by the flying metal fragments on the protective frame will overcome the torsion of the torsion spring, so that the rotating column drives the limit plate to rotate in the mounting shell. The deformation of the elastic component is used to absorb the impact force, reducing the impact of the flying metal fragments on the protective components, increasing the protection effect while improving the service life of the protective components, and enhancing the safety of the metal plate shearing machine. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the structure of the utility model;

[0016] Figure 2 This is an enlarged structural diagram of point A of the utility model;

[0017] Figure 3 This is a schematic structural diagram of a partial side cross-section of the overall device of the utility model;

[0018] Figure 4 This is an enlarged structural diagram of point B of the present invention.

[0019] In the figure: 1 shearing machine housing, 2 lower cutting knife, 3 upper cutting knife, 4 safety protection mechanism, 41 slide, 42 slide plate, 43 mounting housing, 44 rotating column, 45 protection frame, 46 torsion spring, 47 limit plate 1, 48 limit plate 2, 49 side protection net, 5 electric push rod, 6 mounting plate, 7 guide column, 8 spring, 9 upper pressure plate, 10 lower pressure plate, 11 PLC controller, 12 material plate table, 13 universal ball. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0021] See also Figure 1-4 , this embodiment provides a technical solution: a safety type metal plate shearing machine, comprising a shearing machine housing 1 and a safety protection mechanism 4;

[0022] Shearing machine housing 1: The rear end of the work surface is provided with a lower cutter 2, and the upper end of the shearing machine housing 1 is provided with an upper cutter 3 that can move up and down. The upper cutter 3 is installed in conjunction with the lower cutter 2. Through the cooperation of the upper cutter 3 and the lower cutter 2, the metal plate is sheared. The right end of the shearing machine housing 1 is provided with a PLC controller 11. The input end of the PLC controller 11 is electrically connected to an external power supply to control the start and stop of the entire device. The upper end of the shearing machine housing 1 is provided with an electric push rod 5, and there is a push rod 5 between the lower end of the telescopic end of the electric push rod 5. The mounting plate 6 and the upper cutter 3 are arranged on the lower surface of the mounting plate 6. The input end of the electric push rod 5 is electrically connected to the output end of the PLC controller 11 to provide power for the up and down movement of the upper cutter 3. The working table of the shearing machine housing 1 is respectively provided with a sheet metal table 12 to provide support for the placement of the metal sheet. The ball grooves on the upper surface of the sheet metal table 12 are rotatably connected with universal balls 13. The universal balls 13 rotate in the ball grooves on the upper surface of the sheet metal table 12 to reduce the friction force on the metal sheet during the movement of the sheet metal table 12.

[0023] Safety protection mechanism 4: It includes a slide 41, a slide plate 42, a mounting shell 43, a rotating column 44, a protective frame 45 and a torsion spring 46. The slide 41 is respectively arranged at the upper end of the front surface of the shearing machine housing 1. The interior of the slide 41 is slidably connected to the slide plate 42. A mounting shell 43 is provided between the front ends of the slide plate 42. The interior of the mounting shell 43 is rotatably connected to the rotating column 44. A protective frame 45 is provided at the lower end of the rotating column 44. The left and right ends of the outer arc surface of the rotating column 44 are movably sleeved with torsion springs 46. The end of the torsion spring 46 away from the horizontal center of the rotating column 44 is fixedly connected to the mounting shell 43, and the other end of the torsion spring 46 is fixed to the rotating column 44. The column 44 is fixedly connected. During the operation of the shearing machine, the slide plate 42 slides in the slide groove 41, so that the slide plate 42 drives the protective frame 45 to move down to the opening at the front end of the shearing space to block the metal fragments flying in the shearing process. The force exerted by the flying metal fragments on the protective frame 45 will overcome the torsion of the torsion spring 46, so that the rotating column 44 rotates in the mounting shell 43, and the elastic deformation of the torsion spring 46 is used to absorb the impact force, thereby reducing the impact of the flying metal fragments on the protective components and improving the protective effect. The safety protection mechanism 4 also includes a limit plate 1 47 and a limit plate 2 48. The limit plate 1 47 is set On the outer arc surface of the rotating column 44, the limiting plate 2 48 is arranged on the inner arc surface of the mounting shell 43, the limiting plate 1 47 and the limiting plate 2 48 are installed in cooperation, the rotating column 44 drives the limiting plate 1 47 to rotate in the mounting shell 43, and the cooperation of the limiting plate 2 48 and the limiting plate 1 47 limits the rotation angle of the rotating column 44. The safety protection mechanism 4 also includes side protection nets 49, which are respectively arranged at the left and right ends of the shearing machine housing 1 to prevent metal fragments from splashing from the side. The guide holes on the surface of the mounting plate 6 are vertically slidably connected with guide columns 7, and an upper pressure plate 9 is provided between the lower ends of the guide columns 7. A spring 8 is provided between the pressure plate 9 and the mounting plate 6. The spring 8 is movably mounted on the outer arc surface of the guide column 7. A lower pressure plate 10 is provided at the rear end of the working table of the shearing machine housing 1. The lower pressure plate 10 corresponds to the upper pressure plate 9 in vertical position. The rear end of the slide plate 42 is fixedly connected to the upper pressure plate 9. During the downward movement of the mounting plate 6, the slide plate 42 is driven to move together by the upper pressure plate 9. When the upper pressure plate 9 contacts the metal sheet, as the mounting plate 6 continues to move downward, the spring 8 will contract. Under the elastic force of the spring 8, the metal sheet is pressed against the surface of the lower pressure plate 10 to fix the position of the metal sheet.

[0024] The working principle of a safe metal sheet shearing machine provided by the present invention is as follows: when in use, the metal sheet is placed between the upper cutter 3 and the lower cutter 2, and the electric push rod 5 is started by the PLC controller 11. The telescopic end of the electric push rod 5 drives the mounting plate 6 to move downward. During the downward movement of the mounting plate 6, the upper pressing plate 9 drives the slide plate 42 to slide in the slide groove 41, and the slide plate 42 drives the protective frame 45 to move downward to the opening at the front end of the shearing space. When the upper pressing plate 9 contacts the metal sheet, as the mounting plate 6 continues to move downward, the spring 8 will be contracted. Under the elastic force of the spring 8, the metal sheet is pressed against the surface of the lower pressing plate 10, The position of the metal plate is fixed, and then the mounting plate 6 drives the upper cutter 3 to continue to move downward. The upper cutter 3 cooperates with the lower cutter 2 to shear the metal plate. During the shearing process, the protective frame 45 is used to prevent flying metal fragments from causing harm to personnel. The force exerted by the flying metal fragments on the protective frame 45 will overcome the torsion of the torsion spring 46, so that the rotating column 44 drives the limiting plate 1 47 to rotate in the mounting shell 43. The cooperation of the limiting plate 2 48 and the limiting plate 1 47 limits the rotation angle of the rotating column 44, and the elastic deformation of the torsion spring 46 is used to absorb the impact force, thereby reducing the impact of the flying metal fragments on the protective components and improving the protective effect.

[0025] It is worth noting that the PLC controller 11 disclosed in the above embodiment can use the NX7 model PLC controller, and the electric push rod 5 can be freely configured according to the actual application scenario. It is recommended to use the DTW model electric push rod. The PLC controller 11 controls the operation of the electric push rod 5 using the commonly used methods in the existing technology.

[0026] The above are merely embodiments of the present invention and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention specification and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A safety metal plate shearing machine, characterized by: It comprises a shearing machine housing (1) and a safety protection mechanism (4); Shearing machine housing (1): a lower cutter (2) is provided at the rear end of its working table, an upper cutter (3) which can move up and down is installed at the upper end of the shearing machine housing (1), and the upper cutter (3) is installed in coordination with the lower cutter (2); A safety protection mechanism (4): comprising a slide (41), a slide plate (42), a mounting shell (43), a rotating column (44), a protective frame (45) and a torsion spring (46), wherein the slides (41) are respectively arranged at the upper end of the front surface of the shearing machine housing (1), the interior of the slides (41) is slidably connected with the slide plate (42), a mounting shell (43) is provided between the front ends of the slide plates (42), the interior of the mounting shell (43) is rotatably connected with the rotating column (44), a protective frame (45) is provided at the lower end of the rotating column (44), and a torsion spring (46) is movably sleeved on both the left and right ends of the outer arc surface of the rotating column (44), one end of the torsion spring (46) away from the transverse center of the rotating column (44) is fixedly connected to the mounting shell (43), and the other end of the torsion spring (46) is fixedly connected to the rotating column (44).

2. A safety metal plate shearing machine according to claim 1, characterized in that: The safety protection mechanism (4) further comprises a first limiting plate (47) and a second limiting plate (48), wherein the first limiting plate (47) is arranged on the outer arc surface of the rotating column (44), and the second limiting plate (48) is arranged on the inner arc surface of the mounting shell (43), and the first limiting plate (47) and the second limiting plate (48) are mounted in coordination.

3. The safety metal plate shearing machine according to claim 1, characterized in that: The safety protection mechanism (4) further includes side protection nets (49), and the side protection nets (49) are respectively arranged at the left and right ends of the shearing machine housing (1).

4. The safety metal plate shearing machine according to claim 1, characterized in that: A PLC controller (11) is provided at the right end of the shearing machine housing (1), and an input end of the PLC controller (11) is electrically connected to an external power supply.

5. The safety metal plate shearing machine according to claim 4, characterized in that: An electric push rod (5) is provided at the upper end of the shearing machine housing (1), a mounting plate (6) is provided between the telescopic end and the lower end of the electric push rod (5), the upper cutter (3) is arranged on the lower surface of the mounting plate (6), and the input end of the electric push rod (5) is electrically connected to the output end of the PLC controller (11).

6. The safety metal plate shearing machine according to claim 5, characterized in that: The guide holes on the surface of the mounting plate (6) are vertically slidably connected with guide columns (7), an upper pressure plate (9) is provided between the lower ends of the guide columns (7), a spring (8) is provided between the upper pressure plate (9) and the mounting plate (6), and the spring (8) is movably sleeved on the outer arc surface of the guide column (7), a lower pressure plate (10) is provided at the rear end of the working table of the shearing machine housing (1), and the lower pressure plate (10) corresponds to the upper pressure plate (9) in vertical position, and the rear end of the slide plate (42) is fixedly connected to the upper pressure plate (9).

7. The safety metal plate shearing machine according to claim 1, characterized in that: The working table of the shearing machine housing (1) is respectively provided with a material plate platform (12), and a universal rolling ball (13) is rotatably connected in the ball groove on the upper surface of the material plate platform (12).