Cleaning device for pipeline welding slag
By designing telescopic frames and cleaning components that are adapted to the diameter of different steel pipes, the problems of complex operation and high cost of existing devices are solved, and efficient and flexible welding slag cleaning is achieved to keep the inside of the steel pipe clean.
Patent Information
- Application Number
- CN202422577190.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-24
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2034-10-24
AI Technical Summary
The existing pipeline welding slag cleaning device is troublesome to operate, which increases the operating time and labor intensity of staff, reduces work efficiency, and makes grinding heads of various specifications and sizes increase processing costs.
A cleaning device for pipe welding slag is designed, including a workbench, a linear moving device, a fixture, a drive piece, a telescopic frame, a grinding head and a cleaning component. The pipe diameters of different steel pipes are adapted to the adjustment of the telescopic frame, without changing the grinding head, and the cleaning components are combined with the cleaning components to synchronize the cleaning slag and impurities.
The operation steps are simplified, labor intensity is reduced, work efficiency is improved, processing costs are saved, and the steel pipe interior is kept clean, reducing the probability of blockage.
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Figure CN223289488U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steel pipe production, in particular to a cleaning device for pipeline welding slag. Background Art
[0002] Pipelines play a vital role in modern industry and life, transporting a wide range of fluids, including water, oil, and natural gas. Welded steel pipe, a key piping material, is highly sought after for its strength, durability, and adaptability. Welded steel pipe is made by bending and welding steel plates or strips into a tubular shape. It has a wide range of applications, including oil and natural gas transportation and municipal water supply. To improve the overall quality and extend the service life of welded steel pipes, the welds are typically polished and slag removed.
[0003] The applicant's patent, publication number CN213034342U, discloses a weld removal device comprising a frame with one side for placing steel pipes and the other side equipped with a linear motion device. A support platform is fixed to the linear motion device, which is provided with a connecting rod. A grinding head is detachably connected to the end of the connecting rod, which is remote from the support platform. Support columns are provided on either side of the central portion of the frame, with support rollers supporting the connecting rods located between the two columns. A screw assembly is also provided on each column for adjusting the height of the support rollers. This utility model is adaptable to the production of a variety of steel pipes, allowing for weld removal on steel pipes with simple and convenient adjustment, meeting actual production needs.
[0004] As can be seen from the above patent, although this weld removal device can adapt to the production of various steel pipes and perform weld removal work on steel pipes, the adjustment is simple and convenient, and it meets actual production needs. However, after long-term use, the applicant found that if this weld removal device needs to grind steel pipes of different specifications and sizes, the corresponding grinding head needs to be replaced, which makes the operation steps complicated, and the disassembly and assembly of the grinding head increases the operating time and labor intensity of the staff, thereby reducing work efficiency and inconvenience. At the same time, the production of grinding heads of various specifications and sizes also increases processing costs. Based on this, the applicant further improved and optimized this weld removal device. Utility Model Content
[0005] The main purpose of the utility model is to provide a cleaning device for pipeline welding slag, aiming to solve the problems of existing pipeline welding slag cleaning devices, which are cumbersome to operate and inconvenient to use, increase the operating time and labor intensity of the staff, reduce work efficiency, and increase the processing cost of producing grinding heads of various specifications and sizes.
[0006] To achieve the above-mentioned purpose, the utility model provides a cleaning device for pipeline welding slag, comprising a workbench and a linear moving device and a clamp respectively arranged at both ends of the workbench, and also comprising a driving member, a telescopic frame, a grinding head and a cleaning assembly. The driving member is arranged on the linear moving device, and the power output end of the driving member is detachably connected to the telescopic frame through an extension rod. The grinding head and cleaning assembly are arranged on the telescopic frame, and the telescopic frame is used to drive the grinding head and the cleaning assembly to move relative to the driving member in a direction away from or close to the extension rod. The grinding head and cleaning assembly are used for grinding the weld and cleaning the welding slag, respectively.
[0007] Preferably, the extension rod is hollow, and the telescopic frame includes an adjusting rod, a mounting seat, two connecting seats and a plurality of connecting rods. The adjusting rod is detachably connected to the extension rod, and an annular flange is formed on the outer wall of the adjusting rod. The two connecting seats are movably limited and spaced apart on the adjusting rod, and the two ends of the plurality of connecting rods are respectively hinged to the connecting seat and the mounting seat, and the grinding head and cleaning assembly are detachably mounted on the mounting seat.
[0008] Preferably, a plurality of mounting seats are movably mounted between the two connecting seats via a plurality of connecting rods, and a grinding head and a cleaning assembly are respectively provided on the plurality of mounting seats.
[0009] Preferably, a limit ring is detachably mounted on one end of the adjusting rod away from the extension rod.
[0010] Preferably, two supporting ears are formed at intervals on a side of each of the mounting seats away from the adjusting rod, and the grinding head is detachably mounted between the two supporting ears through a locking member.
[0011] Preferably, the cleaning assembly includes a plurality of rotating seats and brushes, wherein the plurality of rotating seats are respectively mounted on the two supporting ears in a limited and movable manner, and a brush is detachably mounted on each of the plurality of rotating seats.
[0012] Preferably, a collection box for collecting welding slag is provided between the linear moving device and the clamp.
[0013] Beneficial effects:
[0014] 1. The utility model is a cleaning device for pipeline welding slag. There is no need to repeatedly replace the grinding head. Only the telescopic frame needs to be simply adjusted. It is not only highly applicable and simplifies the operating steps, making it easier, more flexible and convenient to use, but also shortens the operating time of the staff and reduces the labor intensity, thereby improving work efficiency. There is no need to make grinding heads of various specifications to grind the welds of different steel pipes, thus saving processing costs.
[0015] 2. The utility model provides a cleaning device for pipeline welding slag, which can simultaneously clean the polished welding slag and other impurities through the cleaning component, thereby effectively preventing the welding slag and other impurities from adhering and accumulating in the steel pipe during subsequent use, keeping the inside of the steel pipe clean and smooth, and reducing the probability of blockage of the steel pipe. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without paying any creative labor.
[0017] Figure 1 This is a schematic structural diagram of a device for cleaning pipeline welding slag in a first perspective according to an embodiment of the present utility model;
[0018] Figure 2 This is a schematic structural diagram of a pipeline welding slag cleaning device according to an embodiment of the present invention at a second viewing angle;
[0019] Figure 3 The utility model is a partial structural diagram of a device for cleaning pipeline welding slag in one embodiment.
[0020] In the figure: 1-workbench; 2-linear moving device; 3-clamp; 4-driving member; 5-telescopic frame; 6-grinding head; 7-cleaning assembly; 8-extension rod; 9-adjusting rod; 10-mounting seat; 11-connecting seat; 12-connecting rod; 13-annular flange; 14-limiting ring; 15-support ear; 16-rotating seat; 17-brush. DETAILED DESCRIPTION
[0021] To make the objectives, technical solutions, and advantages of the embodiments of the present application more clear, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Generally, the components of the embodiments of the present application described and shown in the drawings herein can be arranged and designed in various different configurations.
[0022] Therefore, the following detailed description of the embodiments of the present application provided in the accompanying drawings is not intended to limit the scope of the present application for protection, but merely represents selected embodiments of the present application. All other embodiments obtained by persons of ordinary skill in the art based on the embodiments in the present application without making any creative efforts shall fall within the scope of protection of the present application.
[0023] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, it does not require further definition or explanation in subsequent drawings.
[0024] In the description of this application, it should be noted that if the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. appear, the orientation or position relationship indicated is based on the orientation or position relationship shown in the accompanying drawings, or the orientation or position relationship in which the product of the application is usually placed when in use. It is only for the convenience of describing this application and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation. Therefore, it cannot be understood as a limitation on this application. In addition, if the terms "first", "second", etc. appear in the description of this application, they are only used to distinguish the description and cannot be understood as indicating or implying relative importance.
[0025] Furthermore, the use of terms such as "horizontal" and "vertical" in the description of this application does not necessarily imply that a component must be absolutely horizontal or suspended, but rather that it can be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal than "vertical" and does not mean that the structure must be completely horizontal, but rather that it can be slightly tilted.
[0026] It should also be noted that, unless otherwise expressly specified or limited, the terms "disposed," "installed," "connected," and "connected" should be understood broadly. For example, they may refer to fixed connections, detachable connections, or integral connections; mechanical connections or electrical connections; direct connections or indirect connections through an intermediate medium; and internal connections between two components. A person of ordinary skill in the art will understand the specific meanings of the above terms in this application based on the specific circumstances.
[0027] Example 1:
[0028] The utility model provides a device for cleaning pipeline welding slag.
[0029] In one embodiment of the present utility model, a cleaning device for pipeline welding slag includes a workbench 1 and a linear moving device 2 and a clamp 3 respectively arranged at both ends of the workbench 1, and also includes a driving member 4, a telescopic frame 5, a grinding head 6 and a cleaning assembly 7. The driving member 4 is arranged on the linear moving device 2, and the power output end of the driving member 4 is detachably connected to the telescopic frame 5 through an extension rod 8. The grinding head 6 and the cleaning assembly 7 are provided on the telescopic frame 5. The telescopic frame 5 is used to drive the grinding head 6 and the cleaning assembly 7 to move relative to the driving member 4 in a direction away from or close to the extension rod 8. The grinding head 6 and the cleaning assembly 7 are used for grinding the weld and cleaning the welding slag, respectively.
[0030] Specifically, if Figures 1 to 3As shown, in the present invention, a device for cleaning pipe welding slag, a workbench 1 can provide a stable support structure to ensure the stable operation of the present invention; at the same time, since a linear motion device 2 and a clamp 3 are respectively provided at both ends of the workbench 1, the clamp 3 is used to clamp the welded steel pipe, so that the steel pipe can be firmly placed on the workbench 1, thereby facilitating the grinding of the weld seam of the steel pipe and cleaning the welding slag. Furthermore, since the driving member 4 is provided on the linear motion device 2, and the power output end of the driving member 4 is detachably connected to the telescopic frame 5 through the extension rod 8, and the driving member 4 can be adopted as a motor in the prior art, that is, the two ends of the extension rod 8 are detachably connected to the output shaft of the driving member 4 and the telescopic frame 5, and the detachable connection method can be adopted as a threaded connection, thereby not only facilitating the disassembly and assembly of the extension rod 8 and the telescopic frame 5 and facilitating maintenance, but also enabling the telescopic frame 5 to rotate synchronously with the output shaft of the driving member 4 under the transmission of the extension rod 8, the structural design is simple and reasonable.
[0031] When the tool 5 is moved to the left, the grinding head 6 and the cleaning assembly 7 are moved to the right, so that the tool 5 can be moved to the left and right sides of the tool 5. When the tool 5 is moved to the right, the grinding head 6 and the cleaning assembly 7 are moved to the right, so that the tool 5 can be moved to the left, and the grinding head 6 and the cleaning assembly 7 are moved to the right, so that the tool 5 can be moved to the right, so that the tool 5 can be moved to the right,
[0032] It is obvious that the cleaning device for pipeline welding slag of the present invention can adjust the telescopic amount of the telescopic frame 5 according to the actual diameter of the steel pipe, and thereby enable the grinding head 6 to grind the welds of steel pipes of different diameters. Compared with the prior art, the present invention does not need to repeatedly replace the grinding head 6, and only needs to simply adjust the telescopic frame 5. It is not only highly applicable, but also simplifies the operating steps, making it simpler, more flexible and convenient to use. It also shortens the operating time of the staff and reduces the labor intensity, improves work efficiency, and does not need to make grinding heads 6 of various specifications to grind the welds at different steel pipes, saving processing costs. In addition, the present invention can also synchronously clean the ground-off welding slag and other impurities through the cleaning component 7, thereby effectively preventing the welding slag and other impurities from adhering and accumulating in the steel pipe during subsequent use, keeping the inside of the steel pipe clean and smooth, and reducing the probability of blockage in the steel pipe.
[0033] In one embodiment, the extension rod 8 is hollow, and the telescopic frame 5 includes an adjusting rod 9, a mounting seat 10, two connecting seats 11 and a plurality of connecting rods 12. The adjusting rod 9 is detachably connected to the extension rod 8. An annular flange 13 is formed on the outer wall of the adjusting rod 9. The two connecting seats 11 are movably arranged on the adjusting rod 9 at intervals. The two ends of the plurality of connecting rods 12 are respectively hinged to the connecting seat 11 and the mounting seat 10. The grinding head 6 and the cleaning assembly 7 are detachably mounted on the mounting seat 10.
[0034] Specifically, if Figures 1 to 3 As shown, since the extension rod 8 is hollow and the adjustment rod 9 is detachably connected to the extension rod 8, the detachable connection can be a threaded connection. This not only facilitates the disassembly, assembly, and replacement of the adjustment rod 9, facilitating maintenance, but also enables the adjustment rod 9 to rotate synchronously with the output shaft of the driving member 4 under the drive of the extension rod 8, resulting in a simple and reasonable structural design. Furthermore, since the annular flange 13 is formed on the outer wall of the adjustment rod 9, it is convenient for workers to tighten the adjustment rod 9 using tools such as a wrench, making operation simple and convenient. It can be understood that when the diameter of the inner wall of the steel pipe to be processed is large, since the two connecting seats 11 are set on the adjusting rod 9 in a limited and movable manner, the adjusting rod 9 and the two connecting seats 11 can be installed in a limited and movable manner by a threaded connection, and the two ends of the connecting rods 12 are respectively hinged to the connecting seat 11 and the mounting seat 10. The staff can screw the adjusting rod 9 into the extension rod 8. At this time, the two connecting seats 11 are close to each other and can drive the mounting seat 10 to move in the direction away from the adjusting rod 9, so that the grinding head 6 and the cleaning assembly 7 on the mounting seat 10 can abut against the inner wall of the steel pipe and grind the weld and clean the welding slag under the action of the driving member 4 and the linear moving device 2; conversely, the staff can screw the adjusting rod 9 to the outside of the extension rod 8. At this time, the two connecting seats 11 are away from each other and can drive the mounting seat 10 to move in the direction close to the adjusting rod 9, which is suitable for processing steel pipes with larger inner wall diameters.
[0035] In one embodiment, specifically, Figure 2 and Figure 3 As shown, a number of mounting seats 10 are movably installed between the two connecting seats 11 through a number of connecting rods 12, and a grinding head 6 and a cleaning assembly 7 are respectively provided on the several mounting seats 10, so that the weld can be ground and cleaned at multiple points, thereby improving the grinding efficiency and effect, and being reliable to use.
[0036] In one embodiment, a limit ring 14 is detachably mounted on one end of the adjusting rod 9 away from the extension rod 8. Specifically, Figure 1 and Figure 3 As shown, the limit ring 14 not only prevents the connecting seat 11 from detaching from the adjusting rod 9 when the staff rotates the adjusting rod 9, but also facilitates the disassembly and replacement of several connecting rods 12 and the connecting seat 11, which is beneficial to assembly and maintenance.
[0037] In one embodiment, two ears 15 are formed at intervals on the side of the plurality of mounting seats 10 away from the adjusting rod 9, and the grinding head 6 is detachably mounted between the two ears 15 through a locking member. Figure 2 and Figure 3 As shown, the locking member can be a bolt connection in the prior art, that is, the screw passes through the grinding head 6 and the two support ears 15 and is threadedly connected to the nut, so that the grinding head 6 can be rotatably installed between the two support ears 15, and then the weld can be ground under the drive of the driving member 4. The structural design is simple and reasonable.
[0038] In one embodiment, the cleaning assembly 7 includes a plurality of rotating seats 16 and a brush 17. The plurality of rotating seats 16 are respectively mounted on the two supporting ears 15 in a limited and movable manner, and a brush 17 is detachably mounted on each of the plurality of rotating seats 16. Specifically, Figure 2 and Figure 3 As shown, the plurality of rotating seats 16 and the two support ears 15 can be mounted in a limited and movable manner using bolts. That is, the plurality of rotating seats 16 are respectively arranged obliquely on the two support ears 15, thereby enabling the plurality of rotating seats 16 to better adapt to the curvature of the inner wall of the pipe and avoid interference. Furthermore, the plurality of brushes 17 can improve the cleaning effect of welding slag, and the use is reliable.
[0039] In one embodiment, a collection box for collecting welding slag is provided between the linear moving device 2 and the clamp 3. Specifically, Figure 1 and Figure 3 As shown, when the linear moving device 2 retracts, the welding slag and other impurities can be swept out of the steel pipe by a number of brushes 17. At this time, the welding slag and other impurities automatically fall into the collection box, thereby completing the collection of the welding slag and other impurities, and preventing the welding slag and other impurities from being scattered at will, causing the workbench 1 to be dirty and affecting the operation of the staff.
[0040] The above description is merely a preferred embodiment of the present application and is not intended to limit the present application. Various modifications and variations are possible for those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present application shall be included within the scope of protection of the present application.
Claims
1. A device for cleaning pipeline welding slag, comprising a workbench (1) and a linear moving device (2) and a clamp (3) respectively arranged at both ends of the workbench (1), characterized in that: The invention also includes a driving member (4), a telescopic frame (5), a grinding head (6) and a cleaning assembly (7), wherein the driving member (4) is arranged on the linear motion device (2), the power output end of the driving member (4) is detachably connected to the telescopic frame (5) via an extension rod (8), the grinding head (6) and the cleaning assembly (7) are arranged on the telescopic frame (5), the telescopic frame (5) is used to drive the grinding head (6) and the cleaning assembly (7) to move relative to the driving member (4) in a direction away from or close to the extension rod (8), and the grinding head (6) and the cleaning assembly (7) are used for grinding the weld and cleaning the welding slag respectively.
2. A pipeline welding slag cleaning device according to claim 1, characterized in that: The extension rod (8) is hollow, and the telescopic frame (5) includes an adjusting rod (9), a mounting seat (10), two connecting seats (11) and a plurality of connecting rods (12). The adjusting rod (9) is detachably connected to the extension rod (8), an annular flange (13) is formed on the outer wall of the adjusting rod (9), and the two connecting seats (11) are spaced apart and limitedly arranged on the adjusting rod (9). The two ends of the plurality of connecting rods (12) are respectively hinged to the connecting seat (11) and the mounting seat (10), and the grinding head (6) and the cleaning assembly (7) are detachably mounted on the mounting seat (10).
3. A pipeline welding slag cleaning device according to claim 2, characterized in that: A plurality of mounting seats (10) are movably mounted between the two connecting seats (11) via a plurality of connecting rods (12), and a grinding head (6) and a cleaning assembly (7) are respectively arranged on the plurality of mounting seats (10).
4. A pipeline welding slag cleaning device according to claim 3, characterized in that: A limit retaining ring (14) is detachably mounted on one end of the adjusting rod (9) away from the extension rod (8).
5. A pipeline welding slag cleaning device according to claim 4, characterized in that: Two supporting ears (15) are formed at intervals on a side of the plurality of mounting seats (10) away from the adjusting rod (9), and the grinding head (6) is detachably mounted between the two supporting ears (15) through a locking member.
6. A pipeline welding slag cleaning device according to claim 5, characterized in that: The cleaning assembly (7) comprises a plurality of rotating seats (16) and brushes (17). The plurality of rotating seats (16) are respectively and movably mounted on the two supporting ears (15), and the plurality of rotating seats (16) are respectively and detachably mounted with a brush (17).
7. A pipeline welding slag cleaning device according to any one of claims 1 to 6, characterized in that: A collection box for collecting welding slag is provided between the linear moving device (2) and the clamp (3).
Citation Information
Patent Citations
Weld joint removing device
CN213034342U