Mould positioning mechanism compatible with DP tests of four kinds of door plates
By designing a tire positioning mechanism compatible with four types of door panel DP tests, using the combination of clamping units and mobile units, the problem of only a single door panel in the prior art is solved, and efficient positioning of multiple door panels on the same equipment is achieved, which reduces the testing cost and time.
Patent Information
- Application Number
- CN202422696408.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-06
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2034-11-06
AI Technical Summary
In the prior art, the tire positioning mechanism can only test one door panel, resulting in the need to use multiple equipment when multiple door panels are required to test, wasting time and increasing the testing cost.
A tire positioning mechanism compatible with four types of door panel DP tests is designed. Through the combination of clamping unit and moving unit, the coupling of limiting rod, slider and spring is used to realize the rapid replacement and adjustment of different tire bodies, and adapt to a variety of door panel shapes.
It realizes positioning testing of multiple door panels on the same equipment, reducing testing time and cost, and improving testing efficiency and convenience.
Smart Images

Figure CN223289674U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automobile door panel testing, in particular to a jig positioning mechanism compatible with four types of door panel DP tests. Background Art
[0002] Automotive door panels are retractable panels mounted on the side of a car body, allowing passengers to enter and exit the vehicle. The production process for automotive door panels involves multiple steps, including stamping, welding, gluing, and pressing. First, steel sheets and other materials are stamped into shape to create the outer and inner door panels. The inner panel is then welded to components such as the window frame. Glue is then applied between the inner and outer panels and pressed together to ensure the door's tightness and strength.
[0003] In the existing technology, after the automobile door panels are produced, they will be tested to ensure the product's qualification rate and facilitate subsequent assembly. During the test, the door panels are fixed by a jig positioning mechanism. The jig is also called a fixture. The design of the jig takes into account factors such as the shape, size and weight of the automobile door panels to ensure that it can fit the door panels tightly and provide sufficient support force, thereby better clamping and positioning them.
[0004] However, in the aforementioned prior art, the jig positioning mechanism in the current testing device can only test one type of door panel. When multiple door panels need to be tested, multiple devices need to be used, which wastes testing time and increases testing costs. Utility Model Content
[0005] The purpose of the utility model is to provide a jig positioning mechanism that is compatible with DP tests of four types of door panels, which solves the problem that the jig positioning mechanism in the current testing device in the prior art can only test one type of door panel. When multiple door panel tests are required, multiple devices need to be used, which wastes test time and increases test costs.
[0006] To achieve the above-mentioned purpose, the utility model provides a jig positioning mechanism compatible with four types of door panel DP tests, including a workbench and two clamping units, the clamping unit including a buffer unit, a moving unit, a shell, a first spring, a ring, a limit rod, a first guide rail, a first slider and a plurality of jig bodies, the workbench has two openings, the first slider has a plurality of limit holes, the moving unit is arranged on the workbench, the buffer unit is arranged on the moving unit, the first guide rail is arranged on the buffer unit, the first slider is slidably adapted to the first guide rail, the shell is fixedly connected to the side of the first guide rail, one end of the limit rod passes through the shell and the first guide rail, and is adapted to the corresponding limit hole, a plurality of jig bodies are respectively arranged on the first slider, the ring is fixedly sleeved on the outside of the limit rod and is located inside the shell, and the two ends of the spring are respectively fixedly connected to the inner side wall of the shell and the ring.
[0007] The moving unit includes a cylinder, a second guide rail and a second slider, the second guide rail is fixedly connected to the upper end of the workbench, the second slider is slidably adapted to the second guide rail, the cylinder is arranged inside the second guide rail, and the output end of the cylinder is fixedly connected to the second slider.
[0008] In which, the buffer unit includes a fixed plate, multiple cylinders, multiple sliding rods and a second spring, the fixed plate is fixedly connected to the upper end of the second slider, the multiple cylinders are respectively fixedly connected to the side of the fixed plate, one end of the multiple sliding rods are respectively slidably adapted to the corresponding cylinders, the other ends of the multiple sliding rods are respectively fixedly connected to the first guide rail, and the two ends of the second spring are respectively fixedly connected to the side of the fixed plate and the first guide rail.
[0009] The jig positioning mechanism compatible with four types of door panel DP tests further includes a handle, which is fixedly connected to the first slider and located at the upper end of the first slider.
[0010] Among them, the jig positioning mechanism compatible with four types of door panel DP tests also includes multiple support legs and reinforcement frames. The multiple support legs are fixedly connected to the workbench and are located around the bottom of the workbench. The reinforcement frame is fixedly connected to the multiple support legs and is located between the multiple support legs.
[0011] The utility model provides a jig positioning mechanism compatible with four types of door panel DP tests, which places the workpiece on the workbench and then clamps and positions it through the corresponding jig body. Each jig body has a different inner cavity shape, so as to match the corresponding door panel shape for easy positioning. When it is necessary to replace the jig body with a different inner cavity shape, the limit rod is pulled to disengage the limit rod from the corresponding limit hole, and then the first slider is pulled to move, thereby adjusting the position of the corresponding jig body so that the corresponding jig body is in the same horizontal position as the workpiece, and then the limit rod is released, and under the elastic force of the spring, it is adapted to the corresponding limit hole again, thereby limiting and fixing the first slider. Therefore, the device can perform positioning work of multiple door panels on the same equipment by adjusting different jig bodies, thereby reducing the cost of testing and reducing the time of testing. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art.
[0013] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0014] Figure 2 It is an overall front view of the utility model.
[0015] Figure 3 This utility model Figure 2 AA line section view.
[0016] Figure 4 This utility model Figure 3 A magnified view of the local structure at point B.
[0017] 101-workbench, 102-handle, 103-support leg, 104-reinforcement frame, 105-housing, 106-first spring, 107-ring, 108-limiting rod, 109-first guide rail, 110-first slider, 111-mold body, 112-cylinder, 113-second guide rail, 114-second slider, 115-fixed plate, 116-cylinder, 117-sliding rod, 118-second spring, 119-opening, 120-limiting hole. DETAILED DESCRIPTION
[0018] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, but should not be understood as limiting the present invention.
[0019] See also Figures 1 to 4 ,in, Figure 1 It is a schematic diagram of the overall structure of the utility model. Figure 2 It is the overall front view of the utility model. Figure 3 This utility model Figure 2 AA line section view, Figure 4 This utility model Figure 3 A magnified view of the local structure at point B.
[0020] The utility model provides a jig positioning mechanism compatible with four types of door panel DP tests, including a workbench 101, two clamping units, a handle 102, multiple support legs 103 and a reinforcement frame 104, the clamping unit including a buffer unit, a moving unit, a shell 105, a first spring 106, a ring 107, a limiting rod 108, a first guide rail 109, a first slider 110 and multiple jig bodies 111, the moving unit including a cylinder 112, a second guide rail 113 and a second slider 114, the buffer unit including a fixed plate 115, multiple cylinders 116, multiple sliding rods 117 and a second spring 118, the workbench 101 has two openings 119, and the first slider 110 has multiple limiting holes 120.
[0021] According to this specific embodiment, the workpiece is placed on the workbench 101, and then clamped and positioned by the corresponding jig body 111. Each jig body 111 has a different inner cavity shape, so as to match the corresponding door panel shape for easy positioning. When it is necessary to replace the jig body 111 with a different inner cavity shape, the limit rod 108 is pulled to disengage the limit rod 108 from the corresponding limit hole 120, and then the first slider 110 is pulled to move, thereby adjusting the position of the corresponding jig body 111 so that the corresponding jig body 111 is in the same horizontal position as the workpiece, and then the limit rod 108 is released, and under the elastic force of the spring, it is adapted to the corresponding limit hole 120 again, thereby limiting and fixing the first slider 110. In this way, the device can perform positioning work of multiple door panels on the same equipment by adjusting different jig bodies 111, thereby reducing the cost and time of testing.
[0022] In which, the movable unit is arranged on the workbench 101, the buffer unit is arranged on the movable unit, the first guide rail 109 is arranged on the buffer unit, the first slider 110 is slidably adapted to the first guide rail 109, the shell 105 is fixedly connected to the side of the first guide rail 109, one end of the limiting rod 108 passes through the shell 105 and the first guide rail 109, and is adapted to the corresponding limiting hole 120, a plurality of the mold bodies 111 are respectively arranged on the first slider 110, the ring 107 is fixedly sleeved on the outside of the limiting rod 108, and is located inside the shell 105, and the two ends of the spring are respectively fixedly connected to the inner side wall of the shell 105 and the ring 107. The workpiece is placed on the workbench 101 and then clamped and positioned by the corresponding jig body 111. Each jig body 111 has a different inner cavity shape, so as to match the corresponding door panel shape for easy positioning. When it is necessary to replace the jig body 111 with a different inner cavity shape, the limit rod 108 is pulled to disengage the limit rod 108 from the corresponding limit hole 120, and then the first slider 110 is pulled to move, thereby adjusting the position of the corresponding jig body 111 so that the corresponding jig body 111 is in the same horizontal position as the workpiece, and then the limit rod 108 is released. Under the elastic force of the spring, it is adapted to the corresponding limit hole 120 again, and then the first slider 110 is limited and fixed. In this way, the device can perform positioning work of multiple door panels on the same equipment by adjusting different jig bodies 111, thereby reducing the cost and time of testing.
[0023] Next, the second guide rail 113 is fixedly connected to the upper end of the workbench 101, the second slider 114 is slidably adapted to the second guide rail 113, the cylinder 112 is disposed inside the second guide rail 113, and the output end of the cylinder 112 is fixedly connected to the second slider 114. The fixed plate 115 is fixedly connected to the upper end of the second slider 114, the plurality of cylinders 116 are respectively fixedly connected to the side of the fixed plate 115, one end of the plurality of slide rods 117 is slidably adapted to the corresponding cylinders 116, and the other ends of the plurality of slide rods 117 are respectively fixedly connected to the first guide rail 109, and the two ends of the second spring 118 are respectively fixedly connected to the side of the fixed plate 115 and the first guide rail 109. The second slider 114 is pushed to move in the second guide rail 113 through the output end of the cylinder 112, thereby driving the fixed plate 115 to move, so that the corresponding jig body 111 and the workpiece are clamped and positioned. When the jig body 111 is clamped, the elastic force of the second spring 118 is applied to make the jig body 111 have a certain buffer stroke, thereby reducing damage to the workpiece during clamping. When the second spring 118 rebounds, the multiple slide rods 117 slide in the corresponding cylinder 116 and play a supporting role on the first guide rail 109.
[0024] At the same time, the pull handle 102 is fixedly connected to the first slider 110 and is located at the upper end of the first slider 110. The setting of the pull handle 102 makes it easier for the staff to pull the first slider 110 to move within the first guide rail 109, thereby improving convenience.
[0025] Furthermore, the plurality of support legs 103 are respectively fixedly connected to the workbench 101 and are located around the bottom of the workbench 101. The reinforcement frame 104 is fixedly connected to the plurality of support legs 103 and is located between the plurality of support legs 103. The arrangement of the plurality of support legs 103 provides support for the device, and the arrangement of the reinforcement frame 104 connects and fixes the plurality of support legs 103, thereby improving the stability of the support legs 103 during support.
[0026] When using the jig positioning mechanism compatible with four types of door panel DP tests of the present invention, the workpiece is placed on the workbench 101, and then clamped and positioned by the corresponding jig body 111. Each jig body 111 has a different inner cavity shape, so as to match the corresponding door panel shape for easy positioning. When it is necessary to replace the jig body 111 with a different inner cavity shape, the limiting rod 108 is pulled to disengage the limiting rod 108 from the corresponding limiting hole 120, and then the first slider 110 is pulled to move, thereby adjusting the position of the corresponding jig body 111 so that the corresponding jig body 111 is at the same horizontal position as the workpiece, and then the limiting rod 108 is released. Under the elastic force of the spring, it is adapted to the corresponding limiting hole 120 again, and then the first slider 110 is limited and fixed. In this way, the device can perform positioning work of multiple door panels on the same equipment by adjusting different jig bodies 111, thereby reducing the cost of testing. The testing time is reduced. The output end of the cylinder 112 pushes the second slider 114 to move in the second guide rail 113, thereby driving the fixed plate 115 to move, so that the corresponding jig body 111 and the workpiece are clamped and positioned. When the jig body 111 is clamped, the elastic force of the second spring 118 makes the jig body 111 have a certain buffer stroke, thereby reducing damage to the workpiece during clamping. When the second spring 118 rebounds, the multiple sliding rods 117 slide in the corresponding cylinder 116 and play a supporting effect on the first guide rail 109. The setting of the pull handle 102 makes it convenient for the staff to pull the first slider 110 to move in the first guide rail 109, thereby improving convenience. The setting of the multiple support legs 103 supports the device. The setting of the reinforcement frame 104 connects and fixes the multiple support legs 103, thereby improving the stability of the multiple support legs 103 when supporting.
[0027] The above disclosure is merely one or more preferred embodiments of the present application and is not intended to limit the scope of the present application. A person skilled in the art will understand that all or part of the processes of the above embodiments and equivalent changes made in accordance with the claims of the present application are still within the scope of the present application.
Claims
1. A jig positioning mechanism compatible with four types of door panel DP tests, characterized in that: Includes a workbench and two clamping units; The clamping unit includes a buffer unit, a moving unit, a shell, a first spring, a ring, a limiting rod, a first guide rail, a first slider and a plurality of mold bodies, the workbench has two openings, the first slider has a plurality of limiting holes, the moving unit is arranged on the workbench, the buffer unit is arranged on the moving unit, the first guide rail is arranged on the buffer unit, the first slider is slidably adapted to the first guide rail, the shell is fixedly connected to the side of the first guide rail, one end of the limiting rod passes through the shell and the first guide rail, and is adapted to the corresponding limiting holes, a plurality of mold bodies are respectively arranged on the first slider, the ring is fixedly sleeved on the outside of the limiting rod and is located inside the shell, and the two ends of the spring are respectively fixedly connected to the inner side wall of the shell and the ring.
2. The jig positioning mechanism compatible with four types of door panel DP tests as claimed in claim 1, characterized in that: The moving unit includes a cylinder, a second guide rail and a second slider. The second guide rail is fixedly connected to the upper end of the workbench. The second slider is slidably adapted to the second guide rail. The cylinder is arranged inside the second guide rail, and the output end of the cylinder is fixedly connected to the second slider.
3. The jig positioning mechanism compatible with four types of door panel DP tests as claimed in claim 2, characterized in that: The buffer unit includes a fixed plate, multiple cylinders, multiple sliding rods and a second spring. The fixed plate is fixedly connected to the upper end of the second slider, the multiple cylinders are respectively fixedly connected to the side of the fixed plate, one end of the multiple sliding rods is respectively slidably adapted to the corresponding cylinders, the other ends of the multiple sliding rods are respectively fixedly connected to the first guide rail, and the two ends of the second spring are respectively fixedly connected to the side of the fixed plate and the first guide rail.
4. The jig positioning mechanism compatible with four types of door panel DP tests as claimed in claim 3, characterized in that: The jig positioning mechanism compatible with four types of door panel DP tests further includes a handle, which is fixedly connected to the first slider and located at the upper end of the first slider.
5. The jig positioning mechanism compatible with four types of door panel DP tests as claimed in claim 4, characterized in that: The jig positioning mechanism compatible with four types of door panel DP tests also includes multiple support legs and a reinforcement frame. The multiple support legs are fixedly connected to the workbench and are located around the bottom of the workbench. The reinforcement frame is fixedly connected to the multiple support legs and is located between the multiple support legs.