Stone cutting device with protective structure

By setting cooling holes and shock absorbing grooves on the stone cutting device, and using high-pressure water flow and negative pressure attraction, the problems of dust, high temperature, vibration and noise in traditional stone cutting devices are solved, achieving efficient and environmentally friendly cutting effects, improving cutting quality and operating comfort.

CN223290063UActive Publication Date: 2025-09-02YUNNAN ZHAOCHEN CONSTRUCTION ENGINEERING CO LTD
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Patent Information

Application Number
CN202422665922.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-01
Publication Date
2025-09-02
Estimated Expiration
2034-11-01

AI Technical Summary

Technical Problem

Traditional stone cutting devices generate a large amount of dust and high temperatures during the cutting process, affecting the environment and operator health, and have vibration and noise problems, affecting the cutting accuracy and working environment.

Method used

A stone cutting device with a protective structure is designed, including the installation of cooling holes and shock absorbing grooves on the saw blade body, combining high-pressure water flow and negative pressure attraction to realize internal cooling and external cleaning of the cutting sheet, reducing vibration and noise, and reducing dust through the sink to flood the cutting area.

Benefits of technology

It effectively reduces cutting temperature and vibration noise, improves cutting accuracy and efficiency, protects the health of operators, meets environmental protection and occupational health and safety requirements, and is suitable for a variety of stone processing occasions.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a stone cutting device with a protective structure, which relates to the technical field of stone processing and comprises a first rotating shaft, a saw blade body and a plurality of cutting blades, the cutting blades are provided with first cooling holes, and the saw blade body is provided with second cooling holes and through holes which are communicated with the first cooling holes to form an internal cooling water flow channel. Deep cooling of the cutting blade is achieved, heat is rapidly taken away, the shock absorption grooves and the chip removal grooves are formed in the saw blade body, the shock absorption grooves effectively reduce vibration and noise in the cutting process, and the cutting precision is improved; the device is provided with an adjusting assembly, high-pressure water flow and negative pressure suction are utilized, the saw blade body and the cutting blade are subjected to external cooling and stone chip cleaning, the position of the adjusting assembly can be accurately adjusted, different cutting requirements are met, the cooling and cleaning effects are optimized, the water tank is filled with water, and the cutting effect is improved. The top end of the to-be-cut stone is submerged, dust is effectively controlled, and health of operators is protected.
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Description

Technical Field

[0001] The utility model relates to the technical field of stone processing, in particular to a stone cutting device with a protective structure. Background Art

[0002] At present, stone cutting equipment is widely used in the construction, decoration and other industries. However, traditional stone cutting devices have some shortcomings in the working process, which affects the cutting efficiency and working environment.

[0003] In the existing technology, the stone cutting process often generates a large amount of dust and high temperature. These dusts not only pollute the environment, but also threaten the health of operators. High temperature accelerates the wear of cutting blades and shortens the service life of equipment. At the same time, the vibration and noise generated during the cutting process also affect the working environment and cutting accuracy.

[0004] Chinese invention patent CN117621268B discloses an ultra-fine wire single-station stone cutting machine, which uses diamond wire for cutting. A ball screw and a column are installed on the fixed frame, and the cutting frame is connected to the movable end of the ball screw. A protective frame and rollers are installed in the movable frame. The winding structure is connected by diamond wire to achieve stone cutting. This design reduces the generation of dust during the cutting process by using diamond wire, ensures the safety of workers, and can quickly cut the stone into multiple stone slabs. However, the device has the following shortcomings: the device does not provide an effective solution to the vibration and noise during the cutting process, which affects the cutting accuracy and working environment.

[0005] Chinese invention patent CN113787629B discloses an environmentally friendly cutting method for a beaded wire saw. The device includes a water storage tank, a column and a sealing box. A flushing device is provided to flush the contact area between the beaded wire saw blade and the stone to achieve the effect of cooling and reducing dust. The design reduces the cutting temperature and dust through the flushing device, which plays a positive role in environmental protection. It can also achieve two cutting methods: horizontal cutting and vertical cutting. However, it still has the following limitations: the replacement of the beaded wire saw blade still requires manual operation, which is time-consuming and labor-intensive, affecting work efficiency. No effective mitigation measures are proposed for the vibration and noise during the cutting process, which may affect the cutting quality and operating comfort. Utility Model Content

[0006] The purpose of this utility model is to overcome the deficiencies of the prior art and to propose a stone cutting device with a protective structure to solve the above-mentioned problems.

[0007] The purpose of the utility model is achieved through the following technical solutions: a stone cutting device with a protective structure, comprising a rotating shaft, a saw blade body sleeved on the outer end of the rotating shaft, and a plurality of cutting blades fixedly connected to the outer end of the saw blade body;

[0008] The cutting blade is provided with a plurality of cooling holes 1 along its radial direction, and the saw blade body is provided with cooling holes 2 and through holes connected to the cooling holes 1, forming a cooling water flow channel for internal cooling of the cutting blade and reducing the cutting temperature;

[0009] The saw blade body is equipped with a shock-absorbing groove and a chip discharge groove to reduce vibration and noise and discharge stone chips generated by cutting;

[0010] A water tank is provided on the lower side of the saw blade body. The water tank is filled with water, which submerges the top of the stone to be cut to cool the cutting blade and reduce dust generation.

[0011] The outer end of the water tank is fixedly connected to a bracket three, and the bracket three is fixedly connected to an adjustment component one and an adjustment component two, and the adjustment component one and the adjustment component two are symmetrically arranged about a plane passing through the axis of the rotating shaft one and the rotating shaft two;

[0012] The first and second adjustment components each include symmetrically arranged branch pipes, each having a plurality of spray and suction holes formed at one end of the branch pipe close to the saw blade body, and each having a main pipe fixedly connected at one end of the branch pipe away from the saw blade body;

[0013] The main pipe and the branch pipe are both hollow structures, and the hollow parts of the main pipe and the branch pipe are connected, and the injection and suction holes are connected to the hollow parts of the branch pipes;

[0014] Adjustment components 1 and 2 cool the saw blade body and cutting disc, clean stone chips, and reduce vibration and noise by adjusting high-pressure water flow and negative pressure suction.

[0015] By setting cooling holes on the cutting blade, as well as cooling holes and through holes on the saw blade body, an internal cooling water flow channel is formed to achieve deep cooling of the cutting blade, quickly take away heat, and extend the life of the blade. The saw blade body is provided with a shock-absorbing groove, which, together with a stable support structure, significantly reduces vibration and noise during the cutting process, improves cutting accuracy and the comfort of the working environment. A chip chute and an adjustment component are set, and high-pressure water flow and negative pressure suction are used to quickly clean up stone chips generated by cutting, prevent accumulation, and keep the cutting area clean. By adjusting the position and working mode of the component, the cooling and cleaning effects can be flexibly adjusted according to different cutting requirements, adapting to a variety of stones and cutting methods, and suitable for all types of stone processing occasions, especially in places with high requirements on cutting quality and working environment. By improving cutting efficiency and quality, reducing dust and noise pollution, improving production efficiency and the working comfort of operators, it meets the requirements of environmental protection and occupational health and safety, and avoids excessive dust and noise.

[0016] The saw blade body is provided with a notch at a position between two adjacent cutting blades, and the saw blade body is provided with a plurality of shock-absorbing grooves corresponding to the through holes at a position corresponding to the end of the through hole away from the second cooling hole.

[0017] The first rotating shaft is located at both ends of the saw blade body and is threadedly connected to the first pulley; the upper side of the saw blade body is provided with a second rotating shaft, and the outer end of the second rotating shaft is threadedly connected to the position corresponding to the first pulley; the first pulley and the second pulley are connected by a belt.

[0018] A motor is provided at one end of the second rotating shaft, and a power shaft of the motor is fixedly connected to the second rotating shaft through a coupling.

[0019] The ends of the rotating shaft 1 and the rotating shaft 2 away from the saw blade body and away from the pulley 1 and the pulley 2 are both threadedly connected with fastening nuts; the ends of the rotating shaft 1 and the rotating shaft 2 away from the saw blade body are rotatably connected with the bracket 1 and the bracket 2 respectively.

[0020] One end of the bracket 1 away from the rotating shaft 2 is fixedly connected to the housing portion of the motor; and one end of the bracket 2 away from the saw blade body is fixedly connected to the bracket 3.

[0021] A rack is fixedly connected to the top of the main pipe, and a gear is meshed on the top of the rack; an adjusting motor is fixedly connected to the position corresponding to the gear on the third bracket, and the power shaft of the adjusting motor passes through the third bracket and is fixedly connected to the gear.

[0022] A splash shield is fixedly connected between the first and second brackets at the upper side of the saw blade body; one end of the main pipe away from the branch pipe is connected to the external hydraulic system; and the outer end of the main pipe is slidably connected to the third bracket.

[0023] The top of the sink is 20 to 30 cm higher than the top of the branch pipe, and the lowest liquid level in the sink is higher than the top of the branch pipe.

[0024] The beneficial effects of the utility model are:

[0025] 1. Multiple cooling holes 1 opened in the radial direction on the cutting blade, cooling hole 2 and the through hole connected to the cooling hole 1 on the saw blade body, together form an internal cooling water flow channel. The cooling water can directly enter the interior of the cutting blade for deep cooling, quickly take away the heat generated during the cutting process, prevent the cutting blade from overheating and causing wear or deformation, and extend the service life of the cutting blade. The branch pipes, spray suction holes and main pipes included in the adjustment component 1 and the adjustment component 2 realize external cooling and stone chip cleaning of the saw blade body and the cutting blade through high-pressure water flow and negative pressure suction. The high-pressure water flow can effectively reduce the cutting temperature, and the negative pressure suction can clean the stone chips generated by cutting in time to keep the cutting area clean. The combination of internal cooling and external cooling forms a full-range cooling system, which ensures that the cutting blade works at the optimal temperature and improves the cutting efficiency and quality.

[0026] 2. The saw blade body is provided with a shock-absorbing groove, which can effectively absorb and alleviate the vibration generated during the cutting process, and reduce the noise and vibration during the operation of the equipment. This not only improves the stability and accuracy of cutting, but also provides a more comfortable working environment for the operator. Through the fixed connection between bracket one and the motor housing, and the fixed connection between bracket two and bracket three, a stable support system is formed. This structure enhances the overall rigidity of the equipment, reduces vibration and displacement during operation, and further improves cutting accuracy.

[0027] 3. The chip groove on the saw blade body allows the stone chips generated by cutting to be discharged quickly, preventing the stone chips from accumulating in the cutting area and affecting the cutting effect and equipment operation. The spray and suction holes of the adjustment component are in negative pressure mode, which can promptly suck away the stone chips and wastewater in the cutting area to keep the cutting surface clean. The water filled in the water tank submerges the top of the stone to be cut. The dust generated during the cutting process will be absorbed by the water, preventing the dust from drifting into the air, protecting the health of the operator, and meeting environmental protection requirements.

[0028] 4. By adjusting the combination of the motor, gear and rack, the position of the main pipe and branch pipe can be accurately adjusted. The operator can adjust the position and angle of the spray and suction holes according to different cutting requirements, optimize the cooling and cleaning effects, and adapt to stones of different specifications and materials. The adjustment component can switch between high-pressure water flow and negative pressure suction modes as needed, flexibly responding to different working conditions, and improving the applicability and ease of operation of the equipment.

[0029] 5. A splash shield is set on the upper side of the saw blade body to prevent high-pressure water and stone chips from splashing outward during the cutting process, protecting the safety of the operator and avoiding accidental injuries. The top of the water tank is 20 to 30 cm higher than the top of the branch pipe, ensuring that the spray and suction holes of the branch pipe are always immersed in water, preventing air from entering the hydraulic system, ensuring the stable effect of high-pressure water flow and negative pressure suction, and avoiding safety hazards caused by unstable pressure.

[0030] 6. The shock-absorbing groove and the stable support structure work together to reduce vibration and noise, making the cutting process more stable, the cutting accuracy higher, and the flatness and smoothness of the cutting surface improved. The efficient stone chip discharge and cleaning system prevents stone chips from interfering with the cutting process, thereby improving cutting efficiency and enhancing the continuous working capacity of the equipment.

[0031] 7. Cooling water and cleaning water are recycled in the water tank, which reduces the waste of water resources and meets the requirements of energy conservation and environmental protection. Through multiple protective measures, the generation of dust and noise is reduced, the working environment is improved, and it meets the standards of environmental protection and occupational health and safety.

[0032] 8. The equipment has flexible adjustment functions and multiple cooling methods. It is suitable for cutting stones of different hardness and specifications. It has a wide range of applicability. The operation process of the equipment is simple and clear, with a high degree of automation. Operators can master it after simple training, which reduces labor costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0033] Figure 1 This is the overall structural diagram of the utility model;

[0034] Figure 2 The local explosion of the utility model Figure 1 ;

[0035] Figure 3 The local explosion of the utility model Figure 2 ;

[0036] Figure 4 The local explosion of the utility model Figure 3 ;

[0037] Figure 5 This is an exploded view of the adjustment component of the present invention;

[0038] Figure 6 It is an overall exploded view of the utility model;

[0039] Figure 7 It is a front view of the utility model;

[0040] Figure 8 For the utility model Figure 7 Middle AA section view;

[0041] Figure 9 For the utility model Figure 7 Middle BB cross-section;

[0042] Figure 10 For the utility model Figure 9 Middle CC section view;

[0043] Figure 11 For the utility model Figure 9 Enlarged view of point D in the middle;

[0044] Figure 12 This is the appearance structure diagram of the utility model.

[0045] In the figure, 1. Rotating shaft 1; 2. Saw blade body; 3. Cutting disc; 4. Cooling hole 1; 5. Cooling hole 2; 6. Through hole; 7. Shock-absorbing groove; 8. Chip groove; 9. Pulley 1; 10. Rotating shaft 2; 11. Pulley 2; 12. Belt; 13. Motor; 14. Water tank; 15. Bracket 1; 16. Bracket 2; 17. Bracket 3; 18. Branch pipe; 19. Spray and suction holes; 20. Main pipe. DETAILED DESCRIPTION

[0046] The technical solution of the present invention will be clearly and completely described below in conjunction with the embodiments. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments in the present invention, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the present invention.

[0047] It is to be noted that the directions of "left", "right", "up", "down", "front", "back", "inside" and "outside" in the following schemes are all relative directions and are not listed here one by one.

[0048] Example 1

[0049] like Figures 1 to 12 As shown, this embodiment provides a stone cutting device with a protective structure, including a rotating shaft 1, a saw blade body 2 is sleeved on the outer end of the rotating shaft 1, and a plurality of cutting blades 3 are fixedly connected to the outer end of the saw blade body 2.

[0050] The cutting blade 3 is provided with a plurality of cooling holes 4 along its radial direction, and the saw blade body 2 is provided with cooling holes 5 and through holes 6 connected to the cooling holes 4, forming a cooling water flow channel for internal cooling of the cutting blade 3 and reducing the cutting temperature.

[0051] The saw blade body 2 is provided with a shock-absorbing groove 7 and a chip discharge groove 8. The shock-absorbing groove 7 is used to reduce vibration and noise generated during the cutting process, and the chip discharge groove 8 is used to discharge stone chips generated by cutting to prevent stone chips from accumulating and affecting the cutting effect.

[0052] A water tank 14 is provided on the lower side of the saw blade body 2. The water tank 14 is filled with water, and the water submerges the top of the stone to be cut. The water tank 14 is used to cool the cutting blade 3 and reduce dust generated during the cutting process.

[0053] Adjustment component one and adjustment component two are fixedly connected to bracket three 17. Adjustment component one and adjustment component two are symmetrically arranged about the plane passing through the axis of rotation shaft one 1 and rotation shaft two 10. Adjustment component one and adjustment component two both include symmetrically arranged branch pipes 18. Multiple spray and suction holes 19 are provided at one end of the branch pipe 18 close to the saw blade body 2, and the main pipe 20 is fixedly connected to the other end of the branch pipe 18 away from the saw blade body 2.

[0054] The main pipe 20 and the branch pipe 18 are both hollow structures, and the hollow parts of the main pipe 20 and the branch pipe 18 are connected, and the spray and suction holes 19 are connected to the hollow parts of the branch pipe 18. The adjustment components 1 and 2 cool the saw blade body 2 and the cutting blade 3 and clean the stone chips by adjusting the high-pressure water flow and negative pressure suction, thereby reducing vibration and noise.

[0055] Working process:

[0056] Fix the stone to be cut on the mobile platform in the water tank 14 to ensure that the stone is stable, and inject clean water into the water tank 14 until the water level reaches the height of submerging the top of the stone to ensure that the cutting area is covered by water.

[0057] The motor 13 is started, and the power shaft of the motor 13 is fixedly connected to the second rotating shaft 10 through a coupling, driving the second rotating shaft 10 to rotate.

[0058] The outer end of the rotating shaft 10 is threadedly connected to the pulley 11, and the pulley 11 is connected to the pulley 9 on the rotating shaft 1 through the belt 12. The rotation of the belt 12 drives the pulley 9 to rotate, thereby driving the rotating shaft 1, the saw blade body 2 and the cutting disc 3 to rotate at high speed.

[0059] The rotating cutting blade 3 contacts the stone and starts to cut the stone. The cooling hole 1 4 on the cutting blade 3, the cooling hole 2 5 on the saw blade body 2 and the through hole 6 form a cooling water flow channel, which allows water to flow into the cutting blade 3 for internal cooling.

[0060] During the cutting process, the branch pipes 18 of the regulating assembly 1 and the regulating assembly 2 are connected to the high-pressure water source or the negative pressure system through the main pipe 20.

[0061] When connected to a high-pressure water source, high-pressure water flows through the spray and suction holes 19 onto the saw blade body 2 and the cutting blade 3, thereby enhancing the cooling effect and flushing stone chips away from the cutting area.

[0062] When connected to the negative pressure system, the spray-suction holes 19 generate negative pressure suction to suck away stone chips and water in the cutting area, keeping the cutting area clean.

[0063] The shock-absorbing groove 7 on the saw blade body 2 effectively reduces vibration and noise during the cutting process, thereby improving the stability and accuracy of cutting.

[0064] The chip removal groove 8 quickly discharges the stone chips generated by cutting to prevent the accumulation of stone chips that affects the cutting efficiency.

[0065] Through the cooling water flow channel formed by cooling hole 1 4, cooling hole 2 5 and through hole 6, water can directly enter the interior of the cutting blade 3, perform efficient internal cooling, significantly reduce the cutting temperature, prevent the cutting blade 3 from being worn or damaged due to overheating, and extend its service life.

[0066] The shock-absorbing groove 7 on the saw blade body 2 effectively reduces vibration and noise during the cutting process, improves the operating stability of the equipment, improves the operating environment, and improves work efficiency.

[0067] The chip discharge groove 8 is provided to discharge the stone chips generated by cutting quickly, thereby preventing the stone chips from accumulating and causing jamming or uneven cutting surface, thereby improving the cutting quality.

[0068] Adjustment component 1 and adjustment component 2 realize external cooling and stone chip cleaning of saw blade body 2 and cutting disc 3 through high-pressure water flow and negative pressure suction, further reducing cutting temperature and keeping cutting area clean.

[0069] By adjusting the high-pressure water flow and negative pressure suction modes, it can be flexibly adjusted according to actual cutting needs to meet the requirements of different stones and cutting conditions, thereby improving the applicability and flexibility of the equipment.

[0070] The design of the water tank 14 allows the cutting area to be covered with water, effectively reducing the dust generated during the cutting process, protecting the health of the operator, and complying with environmental protection requirements.

[0071] The overall structure is reasonably designed, and key components such as the rotating shaft 1, saw blade body 2, cutting disc 3, etc. are made of high-strength materials to ensure that the equipment still has good performance under long-term and high-load working conditions.

[0072] Since the stone chips are cleaned in time, impurities are not easily accumulated inside the equipment, which reduces the difficulty of maintenance and extends the service life of the equipment.

[0073] The stone cutting device of this embodiment achieves efficient cooling of the cutting blade 3 and rapid cleaning of stone chips, reduces vibration and noise, improves cutting quality and equipment stability, and at the same time, is easy to operate and has a wide range of applications, and has significant practical value and promotion prospects.

[0074] Example 2

[0075] like Figures 1 to 12 As shown, based on Example 1, the structure and function of the stone cutting device are further optimized, support and adjustment mechanisms are added, and the stability, adjustability and safety of the equipment are improved.

[0076] The end of bracket 15 away from rotating shaft 2 10 is fixedly connected to the shell part of motor 13, which enhances the fixation of motor 13 and reduces vibration during operation. The end of bracket 2 16 away from saw blade body 2 is fixedly connected to bracket 3 17, which provides additional support for the entire device and improves the stability of the equipment.

[0077] The top of the main pipe 20 is fixedly connected to a rack, the top of the rack is meshed with a gear, and the position corresponding to the gear on the bracket three 17 is fixedly connected to an adjusting motor, and the power shaft of the adjusting motor passes through the bracket three 17 and is fixedly connected to the gear.

[0078] Between bracket 1 15 and bracket 2 16, a splash shield is fixedly connected to the upper side of the saw blade body 2. The splash shield covers the top of the saw blade body 2 and the cutting disc 3 to prevent water and stone chips from splashing during the cutting process and protect the safety of the operator.

[0079] The end of the main pipe 20 away from the branch pipe 18 is connected to the external hydraulic system, which can provide high-pressure water flow or negative pressure suction as needed. The outer end of the main pipe 20 is slidably connected to the bracket 3 17, so that the main pipe 20 and the branch pipe 18 can move up and down to adjust the position of the spray and suction holes 19.

[0080] The top of the water tank 14 is 20 to 30 cm higher than the top of the branch pipe 18, ensuring that the lowest liquid level in the water tank 14 is higher than the top of the branch pipe 18. This design ensures that the spray and suction holes 19 of the branch pipe 18 are always immersed in water, preventing air from entering the hydraulic system and affecting the effects of high-pressure water flow and negative pressure suction.

[0081] Working process:

[0082] The stone to be cut is fixed on a movable platform in the water tank 14 to ensure that the stone is stable and in the correct position.

[0083] Pour clean water into the water tank 14 until the water level reaches a position 20 to 30 cm above the top of the branch pipe 18, ensuring that the spray and suction holes 19 of the branch pipe 18 are completely immersed in water.

[0084] The motor 13 is started, and the power shaft of the motor 13 drives the second rotating shaft 10 to rotate through the coupling.

[0085] The pulley 2 11 at the outer end of the rotating shaft 2 10 drives the pulley 1 9 on the rotating shaft 1 1 to rotate through the belt 12, thereby driving the rotating shaft 1 1, the saw blade body 2 and the cutting disc 3 to rotate at high speed.

[0086] The rotating cutting blade 3 comes into contact with the stone and starts cutting the stone.

[0087] During the cutting process, the shock-absorbing groove 7 on the saw blade body 2 and the bracket structure work together to reduce vibration and noise and improve cutting stability.

[0088] According to the cutting requirements, the adjusting motor is started, and the power shaft of the adjusting motor drives the main pipe 20 to move up and down through the gear and rack, driving the branch pipe 18 to adjust the height.

[0089] By adjusting the position of the branch pipe 18, the spraying and suction holes 19 are precisely aligned with specific positions of the saw blade body 2 and the cutting disc 3, thereby enhancing the cooling and cleaning effects.

[0090] The external hydraulic system provides high-pressure water flow or negative pressure suction force to the main pipe 20 .

[0091] High-pressure water flow mode: High-pressure water flow is sprayed onto the saw blade body 2 and the cutting disc 3 through the main pipe 20, the branch pipe 18 and the spray and suction holes 19 for external cooling and flushing of stone chips.

[0092] Negative pressure suction mode: Negative pressure suction sucks away water and stone chips near the saw blade body 2 and cutting disc 3 through the spray suction hole 19 to keep the cutting area clean.

[0093] The sliding connection between the main pipe 20 and the bracket 3 17 ensures smooth and unobstructed movement during the adjustment process.

[0094] The anti-splash cover prevents high-pressure water and stone chips from splashing outward, ensuring the safety of operators.

[0095] The liquid level design of the water tank 14 prevents air from entering the hydraulic system, ensuring stable effects of high-pressure water flow and negative pressure suction.

[0096] Bracket 1 15 is fixedly connected to the housing of the motor 13, and bracket 2 16 is fixedly connected to bracket 3 17, forming a stable support structure, reducing vibration during operation of the equipment and improving cutting accuracy.

[0097] The regulating motor drives the main pipe 20 up and down through the gear and rack, thereby achieving precise adjustment of the position of the branch pipe 18. The position of the spray and suction holes 19 can be flexibly adjusted according to different cutting requirements to optimize the cooling and cleaning effects.

[0098] The anti-splash cover effectively prevents the splash of water and stone chips during cutting, protecting the operator from injury.

[0099] The design of the liquid level of the water tank 14 ensures the stable operation of the hydraulic system and prevents unstable pressure or insufficient suction caused by air entering.

[0100] The connection between the main pipe 20 and the external hydraulic system makes the provision of high-pressure water flow and negative pressure suction more stable and controllable.

[0101] The position of the branch pipe 18 is adjustable, and the spray and suction holes 19 can accurately act on the parts that need cooling and cleaning, thereby improving the efficiency of cooling and stone chip cleaning.

[0102] The design of the bracket three 17 enables the main pipe 20 to be slidably connected to the bracket three 17, making it more convenient to adjust and maintain the main pipe 20 and the branch pipe 18.

[0103] The stability of the bracket structure reduces the wear of various parts of the equipment and extends the service life of the equipment.

[0104] Through precise cooling and stone chip cleaning, the cutting disc 3 is always kept in the best working condition, the cutting surface is flat and smooth, and the cutting quality is significantly improved.

[0105] The shock-absorbing groove 7 and the support structure together reduce vibration and noise, making the cutting process more stable and more precise.

[0106] The efficient cooling and cleaning system reduces water waste, and the water in the water tank 14 can be recycled, meeting environmental protection requirements.

[0107] It prevents the spillage of dust and stone chips, improves the working environment and protects the health of operators.

[0108] This embodiment improves the overall stability of the equipment by adding a stable connection between bracket 1 15, bracket 2 16 and bracket 3 17, and adjusts the combination of the motor, gear and rack to achieve precise adjustment of the main pipe 20 and the branch pipe 18, making cooling and cleaning more efficient. The provision of the splash guard and the design of the liquid level of the water tank 14 enhance the safety and reliability of the equipment. The optimization of the overall structure has comprehensively improved the performance of the stone cutting device, which has higher practical value and market competitiveness.

[0109] The above description is only a preferred embodiment of the present invention. It should be understood that the present invention is not limited to the form disclosed herein and should not be regarded as excluding other embodiments. It can be used in various other combinations, modifications and environments, and can be modified within the scope of the concept described herein through the above teachings or technology or knowledge in related fields. The changes and modifications made by those skilled in the art do not depart from the spirit and scope of the present invention and should be within the scope of protection of the claims attached to the present invention.

Claims

1. A stone cutting device with a protective structure, comprising a rotating shaft (1), characterized in that: The outer end of the rotating shaft (1) is sleeved with a saw blade body (2), and the outer end of the saw blade body (2) is fixedly connected to a plurality of cutting blades (3); The cutting blade (3) is provided with a plurality of cooling holes (4) along its radial direction, and the saw blade body (2) is provided with cooling holes (5) and through holes (6) connected to the cooling holes (4), forming a cooling water flow channel for internal cooling of the cutting blade (3) to reduce the cutting temperature; The saw blade body (2) is provided with a shock-absorbing groove (7) and a chip removal groove (8) for reducing vibration and noise and discharging stone chips generated by cutting; A water tank (14) is provided on the lower side of the saw blade body (2), and the water tank (14) is filled with water, which submerges the top of the stone to be cut, and is used to cool the cutting blade (3) and reduce dust generation; The outer end of the water tank (14) is fixedly connected to a bracket three (17), and the bracket three (17) is fixedly connected to an adjustment component one and an adjustment component two, and the adjustment component one and the adjustment component two are symmetrically arranged about a plane passing through the axis of the rotating shaft one (1) and the rotating shaft two (10); The adjusting assembly 1 and the adjusting assembly 2 both include symmetrically arranged branch pipes (18), each having a plurality of spray and suction holes (19) formed at one end of the branch pipe (18) close to the saw blade body (2), and a main pipe (20) fixedly connected to one end of the branch pipe (18) away from the saw blade body (2); The main pipe (20) and the branch pipe (18) are both hollow structures, and the hollow parts of the main pipe (20) and the branch pipe (18) are connected, and the spray and suction holes (19) are connected to the hollow parts of the branch pipe (18); The regulating assembly 1 and the regulating assembly 2 cool the saw blade body (2) and the cutting blade (3) and clean stone chips by regulating the high-pressure water flow and negative pressure suction, thereby reducing vibration and noise.

2. The stone cutting device with a protective structure according to claim 1, characterized in that: The saw blade body (2) is provided with a notch at a position between two adjacent cutting blades (3), and a plurality of shock-absorbing grooves (7) corresponding to the through holes (6) are provided on the saw blade body (2) at a position corresponding to an end of the through hole (6) away from the second cooling hole (5).

3. The stone cutting device with a protective structure according to claim 2, characterized in that: The rotating shaft 1 (1) is threadedly connected to the pulley 1 (9) at the positions at both ends of the saw blade body (2); the saw blade body (2) is provided with a rotating shaft 2 (10), and the outer end of the rotating shaft 2 (10) is threadedly connected to the pulley 1 (9) at the corresponding position; the pulley 1 (9) and the pulley 2 (11) are connected by a belt (12).

4. The stone cutting device with a protective structure according to claim 3, characterized in that: A motor (13) is provided at one end of the second rotating shaft (10), and a power shaft of the motor (13) is fixedly connected to the second rotating shaft (10) via a coupling.

5. The stone cutting device with a protective structure according to claim 4, characterized in that: The ends of the rotating shaft 1 (1) and the rotating shaft 2 (10) away from the saw blade body (2) and away from the pulley 1 (9) and the pulley 2 (11) are both threadedly connected with a fastening nut; the ends of the rotating shaft 1 (1) and the rotating shaft 2 (10) away from the saw blade body (2) are rotatably connected to the bracket 1 (15) and the bracket 2 (16) respectively.

6. The stone cutting device with a protective structure according to claim 5, characterized in that: The end of the bracket 1 (15) away from the rotating shaft 2 (10) is fixedly connected to the housing portion of the motor (13); the end of the bracket 2 (16) away from the saw blade body (2) is fixedly connected to the bracket 3 (17).

7. The stone cutting device with a protective structure according to claim 1, characterized in that: The top of the main pipe (20) is fixedly connected to a rack, and the top of the rack is meshed with a gear; the position corresponding to the gear on the bracket three (17) is fixedly connected to an adjustment motor, and the power shaft of the adjustment motor passes through the bracket three (17) and is fixedly connected to the gear.

8. The stone cutting device with a protective structure according to claim 5, characterized in that: A splash shield is fixedly connected to a position on the upper side of the saw blade body (2) between the first bracket (15) and the second bracket (16); an end of the main pipe (20) away from the branch pipe (18) is connected to an external hydraulic system; and an outer end of the main pipe (20) is slidably connected to the third bracket (17).

9. The stone cutting device with a protective structure according to claim 1, characterized in that: The top of the water tank (14) is 20 to 30 centimeters higher than the top of the branch pipe (18), and the lowest liquid level in the water tank (14) is higher than the top of the branch pipe (18).

Citation Information

Patent Citations

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