Mobile positioning device of thin film conveying trolley

By designing a mobile positioning device for the film transport trolley, the controller and pressure sensing components are used to achieve accurate positioning of the film transport trolley, solving the problem of inaccurate positioning during the film roll transfer process, ensuring the safe transport of the film roll and the integrity of the equipment.

CN223291660UActive Publication Date: 2025-09-02YINGKOU KANGHUI PETROCHEM
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Patent Information

Application Number
CN202422526241.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-18
Publication Date
2025-09-02
Estimated Expiration
2034-10-18

AI Technical Summary

Technical Problem

During the existing film roll transfer process, the positioning of the film transport trolley and the film roll is inaccurate, resulting in large errors in human judgment, which may cause the film roll to fall and damage the equipment and endanger personnel's safety.

Method used

A moving positioning device for the film transport trolley is designed. The controller controls the drive component to move the film transport trolley along the track to a preset position, and uses the pressure sensing component to confirm and accurately position to ensure that the central axis of the film transport trolley overlaps with the radial direction of the film roll.

Benefits of technology

The precise positioning of the film transport trolley is achieved, which avoids damage to the film roll during transportation, and improves the operation safety and equipment service life.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a mobile positioning device for a thin film conveying trolley. The mobile positioning device comprises a splitting machine, a track, the thin film conveying trolley, a driving component and a controller, the splitting machine comprises a rack, a winding steering engine and a winding arm, the winding steering engine is connected to the rack, the winding arm is connected to the output end of the winding steering engine, and the winding arm is used for fixedly placing a film roll; the track is arranged below the winding arm; the film conveying trolley is in sliding connection with the track; the driving assembly is connected to the thin film conveying trolley and can drive the thin film conveying trolley to move along the track. The controller is electrically connected to the winding steering engine and the driving assembly and used for controlling the driving assembly to drive the film conveying trolley to move to the preset position of the track from the initial position of the track, and when the film conveying trolley is located at the preset position, the central axis of the film conveying trolley coincides with the radial direction of the film roll. The film conveying trolley and the film roll can be accurately positioned, and roll unloading is facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of film transport devices, and more specifically to a mobile positioning device for a film transport trolley. Background Art

[0002] In the existing film production process, after the slitting machine has cut the film, the film roll needs to be placed on a pallet on a film transport track for transportation. In the existing technology, the size of the film roll is mainly determined by human vision, and then the pallet on the film transport track is manually moved horizontally to directly under the film roll to achieve the transfer of the film roll. This transportation method has the following problems: First, human judgment of the film roll size is inaccurate; second, manual movement of the pallet is based on visual judgment, which is biased; third, there is no interlocking between the slitting machine and the pallet. In some cases, the pallet was not directly under the film roll before the roll was unloaded, and the film roll fell to the ground, damaging the equipment and causing injuries to employees. Utility Model Content

[0003] (1) Technical issues to be resolved

[0004] The technical problem to be solved by the utility model is that in the existing film roll transfer process, the film transport trolley and the film roll are not accurately positioned.

[0005] (2) Technical solution

[0006] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0007] The utility model provides a mobile positioning device for a film transport trolley, comprising a slitting machine, a track, a film transport trolley, a drive assembly and a controller; the slitting machine comprises a frame, a winding servo and a winding arm, the winding servo is connected to the frame, the winding arm is connected to the output end of the winding servo, and the winding arm is used to fix the film roll; the track is arranged below the winding arm; the film transport trolley is slidably connected to the track; the drive assembly is connected to the film transport trolley, and the drive assembly can drive the film transport trolley to move along the track; the controller is electrically connected to the winding servo and the drive assembly, and the controller is used to control the drive assembly to drive the film transport trolley to move from the starting position of the track to the preset position of the track, and when the film transport trolley is in the preset position, the central axis of the film transport trolley coincides with the radial direction of the film roll.

[0008] Preferably, the preset position is calculated by the following formula:

[0009] ; Wherein, x is the distance moved from the starting position to the preset position; d is the horizontal distance from the starting position to the rotation center of the winding arm; a is the distance from the rotation center of the winding arm to the fixed center of the film roll; b is the radius of the film roll; c is the vertical height from the outer end point of the film roll to the rotation center of the winding arm.

[0010] Preferably, a pressure sensing component is provided at the preset position.

[0011] Preferably, the pressure sensing component includes a slope and a pressure sensor, the pressure sensor is arranged on the top surface of the slope, and the slope is arranged on the track.

[0012] Preferably, the track is provided with a receiving groove at the preset position, and the pressure sensing component further comprises a spring, one end of the spring is connected to the bottom of the slope, and the other end of the spring is connected to the bottom of the receiving groove.

[0013] Preferably, the film transport trolley comprises a vehicle body, a tray and a plurality of wheels, the plurality of wheels are arranged at the bottom of the vehicle body, and the tray is arranged at the top of the vehicle body.

[0014] Preferably, the tray is provided with an inverted triangular groove.

[0015] Preferably, the track is a linear track, the driving assembly includes a motor, a nut and a screw, the end of the screw is connected to the output end of the motor, the screw is threadedly connected to the nut, and the nut is connected to the film transport trolley.

[0016] (3) Beneficial effects

[0017] The above technical solution of the present utility model has at least the following advantages:

[0018] The utility model can drive the film transport trolley to a preset position. When the film transport trolley is in the preset position, the central axis of the film transport trolley coincides with the radial direction of the film roll. By controlling the distance moved from the starting position to the preset position by a controller, the film transport trolley can be precisely moved, and the film transport trolley and the film roll can be accurately positioned, facilitating roll unloading. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0020] Figure 1 It is a structural schematic diagram of a film transport trolley mobile positioning device provided by an embodiment of the utility model.

[0021] Figure 2 It is a structural diagram of a pressure sensing component provided by an embodiment of the present utility model.

[0022] The reference numerals in the figures are:

[0023] 100. Film roll; 1. Slitting machine; 2. Track; 3. Film transport trolley; 4. Drive assembly; 5. Pressure sensing assembly; 11. Winding arm; 21. Receiving slot; 31. Car body; 32. Pallet; 33. Wheel; 321. Inverted triangle slot; 41. Motor; 42. Screw; 51. Ramp; 52. Pressure sensor; 53. Spring. DETAILED DESCRIPTION

[0024] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0025] It should be noted that when an element is referred to as being “fixed to” or “disposed on” another element, it may be directly located on the other element or indirectly located on the other element. When an element is referred to as being “connected to” another element, it may be directly connected to the other element or indirectly connected to the other element.

[0026] It should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention, and do not indicate that the device or element must have a specific orientation, be constructed and operate in a specific orientation. Therefore, it should not be understood as a limitation on the present invention.

[0027] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood to indicate relative importance or the number of technical features. In the description of this utility model, "plurality" means two or more, unless otherwise specifically defined. The following is a more detailed description of the specific implementation of this utility model in conjunction with specific embodiments:

[0028] like Figure 1 and Figure 2As shown, an embodiment of the present invention provides a film transport trolley moving and positioning device, including a slitting machine 1, a track 2, a film transport trolley 3, a driving assembly 4 and a controller (not shown); the slitting machine 1 includes a frame (not shown), a winding servo (not shown) and a winding arm 11, the winding servo is connected to the frame, the winding arm is connected to the output end of the winding servo, and the winding arm 11 is used to fix the film roll 100; the track 2 is arranged below the winding arm 11; the film transport trolley 3 is slidably connected to the track 2; the driving assembly 4 is connected to the film transport trolley 3, and the driving assembly 4 can drive the film transport trolley 3 to move along the track 2; the controller is electrically connected to the winding servo and the driving assembly 4, and the controller is used to control the driving assembly 4 to drive the film transport trolley 3 to move from the starting position of the track 2 to the preset position of the track 2. When the film transport trolley 3 is in the preset position, the central axis of the film transport trolley 3 coincides with the radial direction of the film roll 100.

[0029] As one of the optional implementations of this embodiment, the preset position is calculated by the following formula:

[0030] Where x is the distance from the starting position to the preset position; d is the horizontal distance from the starting position to the rotation center of the winding arm 11; a is the distance from the rotation center of the winding arm 11 to the fixed center of the film roll 100; b is the radius of the film roll 100; and c is the vertical height from the outer end point of the film roll 100 to the rotation center of the winding arm 11. Specifically, the above formula can be programmed into a PLC program and embedded into the controller to implement the controller's control functions. For implementation scenarios with different size standards, simply modify the corresponding parameters.

[0031] like Figure 1 As shown, g is the height from the horizontal plane to the rotation center of the winding arm 11, and f is the distance from the rotation center of the winding arm 11 to the central axis of the film transport trolley 3. a, b, c, d, and g all have fixed values ​​and can be obtained through measurement. The specific solution process for x is as follows:

[0032] n=b+c, ​​e, a, n are the three right-angled sides of a right triangle. According to the Pythagorean theorem, we know that: e 2 =a 2 -n 2 ;

[0033] f=e, .

[0034] As one of the optional implementations of this embodiment, a pressure sensing component 5 is provided at a preset position.

[0035] As one of the optional implementations of this embodiment, the pressure sensing assembly 5 includes a ramp 51 and a pressure sensor 52. The pressure sensor 52 is disposed on the top surface of the ramp 51, which is disposed on the track 2. When the film transport trolley 3 moves to a preset position, it moves along the ramp 51 to the pressure sensor 52 on the ramp 51. The pressure sensor 52 is squeezed and senses a pressure change, thereby determining that the film transport trolley 3 has moved to the preset position. The pressure sensor 52 is electrically connected to the controller, which feeds back the pressure change information to the controller, which then controls the winding arm 11 to lower the film roll 100.

[0036] As one of the optional implementations of this embodiment, the track 2 is provided with a receiving groove 21 at a preset position, and the pressure sensing component 5 further includes a spring 53, one end of which is connected to the bottom of the ramp 51, and the other end of which is connected to the bottom of the receiving groove 21. When the film transport trolley 3 moves to the preset position, the film transport trolley 3 presses against the ramp 51, and the spring 53 is compressed and hidden in the receiving groove 21, so that the surface of the ramp 51 is flush with the surface of the track 2, thereby preventing the ramp 51 from affecting the placement height of the film transport trolley 3 on the track 2.

[0037] As one of the optional implementations of this embodiment, the film transport trolley 3 includes a vehicle body 31 , a tray 32 and a plurality of wheels 33 . The plurality of wheels 33 are arranged at the bottom of the vehicle body 31 , and the tray 32 is arranged at the top of the vehicle body 31 .

[0038] As an optional implementation of this embodiment, the tray 32 is provided with an inverted triangular groove 321. Both sides of the inverted triangular groove 321 can fit the outer circumference of the film roll 100 to limit the film roll 100 so as to achieve stable placement of the film roll 100.

[0039] As one of the optional implementations of this embodiment, track 2 is a linear track, and drive assembly 4 includes a motor 41, a nut (not shown), and a screw 42. The end of screw 42 is connected to the output end of motor 41. Screw 42 is threadedly connected to the nut, which is connected to film transport carriage 3. Motor 41 drives screw 42 to rotate, thereby driving film transport carriage 3. By controlling the number of rotations of screw 42, the displacement of film transport carriage 3 can be precisely controlled.

[0040] The steps for using the film transport trolley mobile positioning device provided in this embodiment are as follows:

[0041] 1. The operator starts the drive assembly 4, which drives the film transport trolley 3 to move. The film transport trolley 3 moves from the starting position along the track 2 to the preset position.

[0042] 2. The operator presses the lower film roll laying button on the slitting machine 1 , and the winding arm 11 drops the film roll 100 onto the tray 32 of the film transport trolley 3 .

[0043] 3. The operator presses the film roll clamping button of the winding arm 11 to open the film roll 100, and the film roll 100 falls onto the tray 32 of the film transport trolley 3.

[0044] 4. The operator presses the reel arm upright button on the slitting machine 1, and the reel arm 11 rotates upright.

[0045] 5. The operator starts the drive assembly 4, and the film transport trolley 3 carrying the film roll 100 moves along the track 2 to the starting position.

[0046] 6. The operator operates the film transport trolley 3 to transport the film roll 100 to the packaging area.

[0047] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A film transport trolley mobile positioning device, characterized in that: include: The slitting machine includes a frame, a winding servo and a winding arm, wherein the winding servo is connected to the frame, the winding arm is connected to the output end of the winding servo, and the winding arm is used to fix and place the film roll; A track is provided below the reeling arm; A film transport trolley is slidably connected to the track; A driving assembly connected to the film transport trolley, wherein the driving assembly is capable of driving the film transport trolley to move along the track; A controller is electrically connected to the winding servo and the drive assembly. The controller is used to control the drive assembly to drive the film transport trolley to move from the starting position of the track to the preset position of the track. When the film transport trolley is at the preset position, the central axis of the film transport trolley coincides with the radial direction of the film roll.

2. The film transport trolley mobile positioning device according to claim 1, characterized in that: The preset position is calculated by the following formula: Among them, x is the distance moved from the starting position to the preset position; d is the horizontal distance from the starting position to the rotation center of the winding arm; a is the distance from the rotation center of the winding arm to the fixed center of the film roll; b is the radius of the film roll; c is the vertical height from the outer end point of the film roll to the rotation center of the winding arm.

3. The film transport trolley mobile positioning device according to claim 1, characterized in that: A pressure sensing component is provided at the preset position.

4. The film transport trolley mobile positioning device according to claim 3, characterized in that: The pressure sensing component includes a slope and a pressure sensor. The pressure sensor is arranged on the top surface of the slope, and the slope is arranged on the track.

5. The film transport trolley mobile positioning device according to claim 4, characterized in that: The track is provided with a receiving groove at the preset position, and the pressure sensing component further comprises a spring, one end of the spring is connected to the bottom of the slope, and the other end of the spring is connected to the bottom of the receiving groove.

6. The film transport trolley mobile positioning device according to claim 1, characterized in that: The film transport trolley comprises a vehicle body, a tray and a plurality of wheels, wherein the plurality of wheels are arranged at the bottom of the vehicle body, and the tray is arranged at the top of the vehicle body.

7. The film transport trolley mobile positioning device according to claim 6, characterized in that: The tray is provided with an inverted triangular groove.

8. The film transport trolley mobile positioning device according to claim 1, characterized in that: The track is a linear track, and the driving assembly includes a motor, a nut and a screw. The end of the screw is connected to the output end of the motor, the screw is threadedly connected to the nut, and the nut is connected to the film transport trolley.