Efficient spinning forming machine capable of achieving continuous production

Abstract

The utility model discloses an efficient spinning forming machine capable of realizing continuous production, which belongs to the technical field of spinning equipment and comprises a material storage barrel with a certain heat preservation effect, a pressing component for pressurizing molten raw materials in the material storage barrel, a spinning component convenient for spinning forming of the molten raw materials, and an adjusting component for adjusting the angle position of the material storage barrel, the downward pressing assembly is arranged at the top of the material storage barrel, the spinning assembly is arranged at the bottom of the material storage barrel, and the adjusting assembly is arranged below the material storage barrel. According to the efficient spinning forming machine capable of achieving continuous production, through the action of the downward pressing assembly, pressure is applied to molten raw materials in the material storage barrel, the flowing condition of the raw materials in the discharging pipe is controlled through the action of the ball valve, then through cooperative use of the bottom pipe and the forming disc, the molten raw materials are subjected to spinning forming, and therefore when one assembly needs to be maintained or replaced, the assembly can be replaced conveniently; other assemblies can be immediately put into use, uninterrupted production is achieved, then production efficiency is improved, and downtime is shortened.

Description

Technical Field

[0001] The utility model belongs to the technical field of textile equipment, and in particular relates to a high-efficiency spinning forming machine capable of continuous production. Background Art

[0002] In the textile industry, spinning machines are important production equipment. Spinning machines usually heat the raw materials to a molten state or dissolve them in a suitable solvent to form a flowable spinning solution. The spinning solution is then extruded into a thin stream through a specific spinning device, such as a spinneret or spinneret.

[0003] Existing spinning machines directly apply pressure to the flowing spinning solution during use, and then extrude it through a spinneret or spinneret. However, when a spinning component fails or requires maintenance, the entire machine may need to be shut down for processing, making it impossible to carry out the spinning process continuously. This not only wastes production time and increases downtime costs, but also disrupts production plans and cannot meet the market demand for efficient and continuous production.

[0004] Currently, no effective solutions have been proposed for the problems in related technologies. Utility Model Content

[0005] In view of the above-mentioned deficiencies in the prior art, the purpose of the present invention is to provide a high-efficiency spinning forming machine capable of continuous production, aiming to solve the problem that the entire machine may need to be shut down for processing, thereby making it impossible to carry out the spinning forming process continuously.

[0006] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0007] A high-efficiency spinning machine capable of continuous production comprises a material storage barrel with a certain heat preservation effect, a pressing assembly for pressurizing the molten raw material inside the material storage barrel, a spinning assembly for facilitating the spinning of the molten raw material, and an adjustment assembly for adjusting the angular position of the material storage barrel. The pressing assembly is arranged at the top of the material storage barrel, the spinning assembly is arranged at the bottom of the material storage barrel, and the adjustment assembly is arranged below the material storage barrel.

[0008] The spinning assembly includes a discharge pipe, a ball valve is fixed on the discharge pipe, a discharge port is opened at the bottom of the storage barrel, the storage barrel is connected to the discharge pipe through the discharge port, the bottom of the discharge pipe is detachably connected to the bottom pipe, and the bottom of the bottom pipe is fixedly connected to the forming disk.

[0009] As a further improvement of the above technical solution, the spinning components are provided in four groups, and the four groups of spinning components are located at the bottom of the storage barrel and distributed in a circular array. By providing four spinning components, the efficiency of spinning molding can be adjusted according to demand.

[0010] As a further improvement of the above technical solution, the bottom of the discharge pipe is fixedly connected with an upper flange, the top of the bottom pipe is fixedly connected with a lower flange, and the lower flange is tightly attached to the upper flange, the upper flange is threaded with bolts, the top of the upper flange is tightly attached with nuts, and the upper flange is detachably mounted on the lower flange by bolts and nuts. By arranging the upper flange, lower flange, bolts and bolts, the bottom pipe can be detachably mounted on the bottom of the discharge pipe.

[0011] As a further improvement of the above technical solution, the downward pressure assembly includes a frame plate fixedly mounted on the top of the storage barrel, the top of the frame plate is fixedly connected to a hydraulic rod, the end of the hydraulic rod piston rod is fixedly connected to a lifting frame, the bottom of the lifting frame is fixedly connected to a push rod, the push rod is slidably connected to the storage barrel, the bottom of the push rod is fixedly connected to a piston plate, the outer wall of the piston plate is slidably connected to the inner cavity wall of the storage barrel, and pressure is applied to the molten raw material inside the storage barrel by arranging the frame plate, hydraulic rod, lifting frame, push rod and piston plate.

[0012] As a further improvement of the above technical solution, a sleeve is fixedly connected to the inside of the storage barrel, and a heating tube is fixedly connected to the inner bottom wall of the storage barrel. The heating tube is located inside the sleeve, and the sleeve is slidingly connected to the piston plate. By arranging the sleeve and the heating tube, the inside of the storage barrel can be further insulated and heated.

[0013] As a further improvement of the above technical solution, a center rod is rotatably connected to the center of the bottom of the storage barrel, and the bottom of the center rod is fixedly connected to the bottom plate. The storage barrel is supported by arranging the center rod and the bottom plate.

[0014] As a further improvement of the above technical solution, the adjustment component includes a motor fixedly mounted on the base plate, the output end of the motor is fixedly connected to a shaft, the top of the shaft is fixedly connected to a gear, the outer wall of the gear is engaged with a gear ring, the top of the gear ring is fixedly connected to the bottom of the storage barrel, and the rotation of the storage barrel is adjusted by arranging the motor, shaft, gear and gear ring.

[0015] As a further improvement of the above technical solution, the outer wall of the storage barrel is fixedly connected to a feed pipe, and the height of the feed pipe close to one end of the storage barrel is lower than the height of the piston plate in the initial state. By setting the feed pipe, the raw materials heated to the molten state can flow to the inside of the storage barrel.

[0016] To sum up, the technical effects and advantages of the utility model are as follows: the high-efficiency spinning molding machine that can produce continuously applies pressure to the molten raw material inside the storage barrel through the action of the down-pressing component, controls the flow of the raw material inside the discharge pipe through the action of the ball valve, and then uses the bottom tube and the molding disk in combination to make the molten raw material spinning and molding. Therefore, when a component needs maintenance or replacement, other components can be put into use immediately to achieve uninterrupted production, thereby improving production efficiency and reducing downtime.

[0017] The motor runs and the shaft drives the gear to rotate. The gear ring is used to adjust the rotation of the storage barrel. The center rod and the bottom plate are used together to support the storage barrel, thereby adjusting the rotation of the storage barrel and adjusting the position of the spinning assembly according to needs. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model;

[0019] Figure 2 This is a schematic diagram of the down-pressing assembly and its related structures of the utility model;

[0020] Figure 3 This is a schematic diagram of the spinning assembly and its related structures of the utility model;

[0021] Figure 4 This is a schematic diagram of the adjustment component and its related structure of the utility model.

[0022] In the figure: 1. Storage barrel;

[0023] 2. Down-pressing assembly; 21. Frame plate; 22. Hydraulic rod; 220. Lifting frame; 23. Push rod; 24. Piston plate; 25. Sleeve; 26. Heating tube;

[0024] 3. Spinning assembly; 31. Discharge pipe; 32. Ball valve; 33. Discharge port; 34. Upper flange; 35. Lower flange; 36. Bottom tube; 37. Forming plate; 38. Bolt; 39. Nut;

[0025] 4. Adjustment assembly; 41. Motor; 42. Shaft; 43. Gear; 44. Gear ring;

[0026] 5. Center rod; 6. Bottom plate; 7. Feed pipe. DETAILED DESCRIPTION

[0027] The present invention provides a high-efficiency spinning machine capable of continuous production. To make the purpose, technical solution, and effects of the present invention more clear and explicit, the present invention is further described in detail below with reference to the accompanying drawings and examples. It should be understood that the specific examples described herein are intended only to illustrate the present invention and are not intended to limit the scope of protection of the present invention.

[0028] Reference Figure 1-3 This embodiment provides a technical solution: a high-efficiency spinning machine capable of continuous production, comprising a material storage barrel 1 with a certain heat preservation effect, a pressing assembly 2 for pressurizing the molten raw material inside the material storage barrel 1, a spinning assembly 3 for facilitating the spinning of the molten raw material, and an adjustment assembly 4 for adjusting the angle position of the material storage barrel 1. The pressing assembly 2 is arranged at the top of the material storage barrel 1, the spinning assembly 3 is arranged at the bottom of the material storage barrel 1, and the adjustment assembly 4 is arranged below the material storage barrel 1. The material storage barrel 1 is made of double-layer stainless steel and has a good heat preservation effect.

[0029] The spinning assembly 3 includes a discharge pipe 31, and there are four discharge pipes 31. The four discharge pipes 31 are located at the bottom of the storage barrel 1 and are distributed in a circular array. The angle formed between each two discharge pipes 31 is 90 degrees. A ball valve 32 is fixed on the discharge pipe 31. A discharge port 33 is opened at the bottom of the storage barrel 1. The storage barrel 1 is connected to the discharge pipe 31 through the discharge port 33. The bottom of the discharge pipe 31 is detachably connected to a bottom pipe 36. The bottom pipe 36 is located at the bottom of the discharge pipe 31, and the bottom of the bottom pipe 36 is fixed. A molding disk 37 is fixedly connected and provided with a plurality of molding holes. After the adjusting component 4 rotates the storage barrel 1 to a suitable position, the flow of the raw materials inside the discharge pipe 31 is controlled by the ball valve 32. The pressing component 2 applies pressure to the molten raw materials inside the storage barrel 1. The raw materials flow to the inside of the bottom pipe 36 through the discharge port 33 and the discharge pipe 31 and are molded by the molding disk 37. Therefore, when one component needs maintenance or replacement, the other components can be put into use immediately to achieve uninterrupted production.

[0030] Reference Figure 1-3 There are four groups of spinning assemblies 3, which are located at the bottom of the storage barrel 1 and distributed in a circular array. The four groups of spinning assemblies 3 can control the efficiency of spinning and forming the raw materials according to demand.

[0031] Reference Figure 3 The bottom of the discharge pipe 31 is fixedly connected to the upper flange 34, and the top of the bottom pipe 36 is fixedly connected to the lower flange 35. The upper flange 34 and the lower flange 35 are adapted to each other, and the lower flange 35 is tightly attached to the upper flange 34. Bolts 38 are threaded on the upper flange 34, and nuts 39 are tightly attached to the top of the upper flange 34. The bolts 38 and the nuts 39 are adapted to each other, and the upper flange 34 is detachably mounted on the lower flange 35 by bolts 38 and nuts 39. After the upper flange 34 and the lower flange 35 are fitted together, the bolts 38 and nuts 39 install the upper flange 34 and the lower flange 35 together, so that the bottom pipe 36 is detachably connected to the bottom of the discharge pipe 31.

[0032] Reference Figure 2The down-pressing assembly 2 includes a frame plate 21 fixedly mounted on the top of the material storage barrel 1. The top of the frame plate 21 is fixedly connected to a hydraulic rod 22. The cylinder portion of the hydraulic rod 22 is located at the top center of the frame plate 21. The end of the piston rod of the hydraulic rod 22 is fixedly connected to a lifting frame 220. The bottom of the lifting frame 220 is fixedly connected to a push rod 23. The push rod 23 is slidably connected to the material storage barrel 1. The bottom of the push rod 23 is fixedly connected to a piston plate 24. The outer periphery of the piston plate 24 is equal to the inner periphery of the material storage barrel 1. The outer wall of the piston plate 24 is slidably connected to the inner cavity wall of the material storage barrel 1. After the hydraulic rod 22 is operated, the lifting frame 220 drives the push rod 23 to move downward, and the piston plate 24 moves downward accordingly, applying pressure to the raw material inside the material storage barrel 1, so that the raw material inside the material storage barrel 1 flows to the inside of the discharge pipe 31.

[0033] Reference Figure 2 A sleeve 25 is fixedly connected to the inside of the storage barrel 1. The sleeve 25 is mainly made of copper and has good thermal conductivity. A heating tube 26 is fixedly connected to the inner bottom wall of the storage barrel 1. Three heating tubes 26 are provided. The three heating tubes 26 are located inside the storage barrel 1 and are distributed in a circular array. The heating tube 26 is located inside the sleeve 25. The sleeve 25 is slidably connected to the piston plate 24. The outer periphery of the sleeve 25 is equal to the inner periphery of the piston plate 24. The sleeve 25 and the heating tube 26 keep the raw materials inside the storage barrel 1 warm or further heat them.

[0034] Reference Figure 1 The center of the bottom of the storage barrel 1 is rotatably connected to a center rod 5, and the bottom of the center rod 5 is fixedly connected to a bottom plate 6. The outer circumference of the bottom plate 6 is larger than the outer circumference of the storage barrel 1. The center rod 5 and the bottom plate 6 support the storage barrel 1.

[0035] Reference Figure 1 and Figure 4 The adjustment component 4 includes a motor 41 fixed on the base plate 6. The output end of the motor 41 is fixedly connected to the shaft 42. The top of the shaft 42 is fixedly connected to the gear 43. The outer wall of the gear 43 is engaged with a gear ring 44. The gear ring 44 and the gear 43 are adapted to each other. The gear ring 44, the center rod 5 and the storage barrel 1 are coaxial. The top of the gear ring 44 is fixedly connected to the bottom of the storage barrel 1. After the motor 41 is running, the shaft 42 drives the gear 43 to rotate, and the gear ring 44 drives the storage barrel 1 to rotate and adjust, thereby adjusting the rotation of the storage barrel 1.

[0036] Reference Figure 1-2 The outer wall of the storage barrel 1 is fixedly connected to a feed pipe 7. The height of the feed pipe 7 near one end of the storage barrel 1 is lower than the height of the piston plate 24 in the initial state. A flange is provided on the top of the feed pipe 7, and the pipeline for transmitting the molten antibacterial composite polyester carbon fiber raw material is connected to the flange on the feed pipe 7.

[0037] Working principle: First, connect the pipeline for transmitting the molten antibacterial composite polyester carbon fiber raw material to the flange on the feed pipe 7, and the molten raw material is transmitted to and stored in the inside of the storage barrel 1. The heating pipe 26 is running, and the temperature of the sleeve 25 rises accordingly. The heat diffuses from the inside to the outside, and the antibacterial composite polyester carbon fiber raw material inside the storage barrel 1 is insulated to facilitate the flow of the raw material. Then, the bottom pipe 36 is installed under the discharge pipe 31 through the upper flange 34, the lower flange 35, the bolts 38 and the nuts 39, and the ball valve 32 is used to make the inside of the storage barrel 1 The raw materials in the lower part are transferred to the inside of the bottom tube 36 through the discharge port 33 and the discharge pipe 31, and are spun into shape through the forming disk 37. The hydraulic rod 22 is running, and the lifting frame 220 drives the push rod 23 to move downward, and the piston plate 24 moves downward to apply pressure to the inside of the storage barrel 1, so that the molten raw materials flow to the inside of the discharge pipe 31. The motor 41 is running, and the shaft 42 drives the gear 43 to rotate, and the gear ring 44 rotates accordingly, thereby adjusting the angle of the storage barrel 1 and controlling the position of the spinning of the antibacterial composite polyester carbon fiber raw materials.

[0038] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like to indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0039] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections, or mutual communication; direct connections or indirect connections through an intermediate medium; and internal communication between two components or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.

[0040] It is understandable that those skilled in the art can make equivalent substitutions or changes based on the technical solution and the utility model concept of the present invention, and all these changes or substitutions should fall within the scope of protection of the present invention.

Claims

1. A high-efficiency spinning machine capable of continuous production, characterized in that: The invention comprises a material storage barrel (1) having a certain heat preservation effect, a pressing assembly (2) for pressurizing the molten raw material inside the material storage barrel (1), a spinning assembly (3) for facilitating the spinning of the molten raw material, and an adjusting assembly (4) for adjusting the angular position of the material storage barrel (1), wherein the pressing assembly (2) is arranged at the top of the material storage barrel (1), the spinning assembly (3) is arranged at the bottom of the material storage barrel (1), and the adjusting assembly (4) is arranged below the material storage barrel (1); The spinning assembly (3) includes a discharge pipe (31), a ball valve (32) is fixedly provided on the discharge pipe (31), a discharge port (33) is provided at the bottom of the storage barrel (1), the storage barrel (1) is connected to the discharge pipe (31) through the discharge port (33), the bottom of the discharge pipe (31) is detachably connected to a bottom pipe (36), and the bottom of the bottom pipe (36) is fixedly connected to a forming disk (37).

2. A high-efficiency spinning machine capable of continuous production according to claim 1, characterized in that: Four groups of spinning assemblies (3) are provided, and the four groups of spinning assemblies (3) are located at the bottom of the storage barrel (1) and distributed in a circular array.

3. The high-efficiency spinning machine capable of continuous production according to claim 1, characterized in that: The bottom of the discharge pipe (31) is fixedly connected to an upper flange (34), the top of the bottom pipe (36) is fixedly connected to a lower flange (35), and the lower flange (35) is tightly attached to the upper flange (34), a bolt (38) is threadedly connected to the upper flange (34), and a nut (39) is tightly attached to the top of the upper flange (34), and the upper flange (34) is detachably mounted on the lower flange (35) by means of the bolt (38) and the nut (39).

4. The high-efficiency spinning machine capable of continuous production according to claim 1, characterized in that: The pressing assembly (2) includes a frame plate (21) fixedly mounted on the top of the material storage barrel (1), the top of the frame plate (21) is fixedly connected to a hydraulic rod (22), the end of the piston rod of the hydraulic rod (22) is fixedly connected to a lifting frame (220), the bottom of the lifting frame (220) is fixedly connected to a push rod (23), the push rod (23) is slidably connected to the material storage barrel (1), the bottom of the push rod (23) is fixedly connected to a piston plate (24), and the outer wall of the piston plate (24) is slidably connected to the inner cavity wall of the material storage barrel (1).

5. The high-efficiency spinning machine capable of continuous production according to claim 4, characterized in that: The interior of the material storage barrel (1) is fixedly connected to a sleeve (25), the inner bottom wall of the material storage barrel (1) is fixedly connected to a heating tube (26), the heating tube (26) is located inside the sleeve (25), and the sleeve (25) is slidably connected to the piston plate (24).

6. The high-efficiency spinning machine capable of continuous production according to claim 1, characterized in that: A central rod (5) is rotatably connected to the center of the bottom of the storage barrel (1), and a bottom plate (6) is fixedly connected to the bottom of the central rod (5).

7. A high-efficiency spinning machine capable of continuous production according to claim 6, characterized in that: The adjustment assembly (4) comprises a motor (41) fixedly mounted on a base plate (6), an output end of the motor (41) being fixedly connected to a shaft (42), a top of the shaft (42) being fixedly connected to a gear (43), an outer wall of the gear (43) being meshed with a gear ring (44), and a top of the gear ring (44) being fixedly connected to the bottom of the storage barrel (1).

8. The high-efficiency spinning machine capable of continuous production according to claim 1, characterized in that: The outer wall of the storage barrel (1) is fixedly connected to a feed pipe (7), and the height of the feed pipe (7) close to one end of the storage barrel (1) is lower than the height of the piston plate (24) in the initial state.

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