Static elimination mechanism of warping machine

By designing the liquid immersion tank and auxiliary mechanism on the warping machine, and using a stepper motor to drive the ply plate rotation and locking components, the problem of yarn pulling inconvenience caused by the small distance between the ceramic sheets is solved, stable pulling of the yarn and rapid air-drying of the electrostatic elimination liquid are achieved, and production efficiency and product quality are improved.

CN223292729UActive Publication Date: 2025-09-02FUJIAN BONNYXUAN TEXTILE TECH CO LTD
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Patent Information

Application Number
CN202422552970.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-22
Publication Date
2025-09-02
Estimated Expiration
2034-10-22

AI Technical Summary

Technical Problem

In the electrostatic elimination device of existing warping machines, the small spacing between ceramic sheets leads to inconvenient yarn pulling, which affects working efficiency.

Method used

An electrostatic elimination mechanism including an immersion tank, a guide assembly, an auxiliary mechanism, a power assembly, a locking assembly and a blower assembly is designed. The second clamp is driven to rotate by a stepper motor, and the locking and ejecting assembly is combined to achieve stable pulling of the yarn, and the electrostatic elimination liquid is quickly air-dryed through a fan.

Benefits of technology

Improve the stability and efficiency of yarn pulling, avoid static liquid adhesion, and ensure production continuity and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a static elimination mechanism of a warping machine, which belongs to the technical field of warping machines and comprises an immersion box, an auxiliary mechanism is arranged in the immersion box and comprises a first clamping plate, a mounting seat is fixedly connected to the inner wall of the immersion box, and a second clamping plate is rotatably connected to the mounting seat. A locking assembly is arranged at the end, away from the mounting base, of the second clamping plate, and an ejection assembly is arranged on the rear side of the immersion box. The device has the beneficial effects that the auxiliary mechanism is arranged and comprises the first clamping plate and the second clamping plate, the second clamping plate is rotationally connected to the mounting base, the power assembly drives the second clamping plate to rotate to the position perpendicular to the first clamping plate, and yarn traction is facilitated; a locking assembly is arranged at the end of the second clamping plate, after the second clamping plate rotates to the position parallel to the first clamping plate, the position of the second clamping plate is locked through the locking assembly, and stability is improved; and an ejection assembly is arranged on the rear side of the immersion box, and the locking assembly is ejected out of the insertion hole through the ejection assembly, so that the second clamping plate can rotate conveniently.
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Description

Technical Field

[0001] The utility model relates to the technical field of warping machines, in particular to a static elimination mechanism of a warping machine. Background Art

[0002] Warping machines are an important piece of equipment in the textile industry, primarily used to wind a certain number of warp yarns (longitudinal yarns) in parallel onto a warp or weaving beam at a specified length and width for subsequent weaving or knitting. Warping is a preparatory step before weaving, ensuring that the warp yarns are fed evenly and continuously during the weaving process. When warping machines process materials such as synthetic filaments, static electricity is easily generated due to friction and other factors. The accumulation of static electricity can cause the yarns to kink, fuzz, or break, affecting production efficiency and product quality. Therefore, static electricity needs to be eliminated through static elimination mechanisms.

[0003] After searching, the Chinese patent publication number CN220724466U was found, which discloses an electrostatic eliminator for a warping machine. In the electrostatic eliminator of the warping machine, the yarn is soaked by the immersion roller and then passes through two ceramic plates. The ceramic plates scrape off the over-saturated solution on the yarn to prevent the solution from being carried out of the immersion box in large quantities and the yarns from sticking to each other. At the same time, the friction between the yarn and the ceramic plates can prevent the secondary generation of static electricity.

[0004] When the yarn is used up, it needs to be pulled again from between the two ceramic pieces. However, the distance between the two ceramic pieces is small, which makes it inconvenient to pull and may affect work efficiency. Utility Model Content

[0005] The purpose of the present utility model is to provide a static elimination mechanism for a warping machine in order to solve the above problems.

[0006] The utility model achieves the above-mentioned purpose through the following technical solutions:

[0007] A static elimination mechanism of a warping machine includes an immersion tank, in which static elimination liquid is stored, a guide assembly is provided in the immersion tank, and an auxiliary mechanism is provided in the immersion tank. The auxiliary mechanism includes a first clamping plate, the first clamping plate is fixedly connected between the front and rear inner walls of the immersion tank, the inner wall of the immersion tank is fixedly connected to a mounting seat, and a second clamping plate is rotatably connected between the mounting seats. The auxiliary mechanism also includes a power assembly, the power assembly is used to drive the second clamping plate to rotate, a locking assembly is provided at one end of the second clamping plate away from the mounting seat, the locking assembly is used to limit the second clamping plate, an ejection assembly is provided on the rear side of the immersion tank, the ejection assembly is used to eject the locking assembly from the immersion tank wall, and a blowing assembly is provided on the top of the first clamping plate and the second clamping plate.

[0008] Preferably, the locking assembly includes a limit plate, a mounting groove is provided inside the second clamping plate, the limit plate is slidably connected in the mounting groove, a first spring is connected between the limit plate and the mounting groove, and an insertion rod is fixedly connected to the side of the limit plate away from the mounting seat, the insertion rod extends out of the second clamping plate, and the insertion rod and the second clamping plate are slidably connected.

[0009] Preferably, the ejection assembly includes a push plate, a socket is provided on the inner rear wall of the immersion box, the push plate is slidably connected to the socket, a push rod is fixedly connected to the rear side of the push plate, the other end of the push rod extends out of the immersion box and is fixedly connected to a pressing plate, and a second spring is connected between the pressing plate and the immersion box.

[0010] Preferably, the blowing assembly includes a fan, which is fixedly connected to the bottom of the first plywood and the second plywood, and a ventilation cavity connected to the air outlet of the fan is opened inside the first plywood and the second plywood, and a plurality of air outlet nozzles are fixedly connected to the top of the first plywood and the second plywood.

[0011] Preferably, the power assembly includes a stepper motor fixedly connected to the top of the mounting base, and the second clamping plate is fixedly connected to the output end of the stepper motor.

[0012] Preferably, the guide assembly includes a first guide roller and a second guide roller rotatably connected between the front and rear inner walls of the immersion tank, and the first guide roller and the second guide roller are located below the auxiliary mechanism.

[0013] The beneficial effects are: an auxiliary mechanism is provided, the auxiliary mechanism includes a first clamping plate and a second clamping plate, the second clamping plate is rotatably connected to the mounting seat, and the second clamping plate is driven by a power component to rotate to a position perpendicular to the first clamping plate, which is convenient for yarn pulling; a locking component is provided at the end of the second clamping plate, and after the second clamping plate is rotated to a position parallel to the first clamping plate, the position of the second clamping plate is locked by the locking component to improve stability; an ejection component is provided on the rear side of the immersion box, and when the second clamping plate needs to be rotated, the locking component is ejected from the socket by the ejection component to facilitate the rotation of the second clamping plate.

[0014] Additional technical features and advantages of the present invention will be more clearly explained in the following description, or can be understood through specific practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the following specific embodiments, they are used to explain the present invention but do not constitute a limitation of the present invention. In the accompanying drawings:

[0016] Figure 1 This is a schematic diagram of a static elimination mechanism of a warping machine described in the present invention;

[0017] Figure 2This is a front view of the internal structure of the static elimination mechanism of the warping machine described in the utility model;

[0018] Figure 3 This is a right side view of the internal structure of the static elimination mechanism of the warping machine described in the utility model;

[0019] Figure 4 This is a top view of the static elimination mechanism of the warping machine described in the utility model;

[0020] Figure 5 This is an enlarged view of point A of the static elimination mechanism of a warping machine described in the present invention;

[0021] Figure 6 It is an enlarged view of point B of the static elimination mechanism of a warping machine described in the present invention.

[0022] The description of the accompanying numbers is as follows: 1. Immersion tank; 201. First guide roller; 202. Second guide roller; 301. First clamp; 302. Mounting seat; 303. Stepping motor; 304. Second clamp; 401. Limiting plate; 402. Insert rod; 403. First spring; 501. Push plate; 502. Push rod; 503. Pressing plate; 504. Second spring; 601. Fan; 602. Air outlet nozzle. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0024] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the present invention.

[0025] The present invention will be further described below with reference to the accompanying drawings:

[0026] like Figures 1-6As shown, an electrostatic elimination mechanism of a warping machine includes an immersion tank 1, in which electrostatic elimination liquid is stored. A transparent window is provided on the front side of the immersion tank 1 to facilitate real-time observation of the liquid level of the electrostatic elimination liquid in the immersion tank 1. A guide assembly is provided in the immersion tank 1, and the guide assembly includes a first guide roller 201 and a second guide roller 202 rotatably connected between the front and rear inner walls of the immersion tank 1. The yarn is pressed into the immersion tank 1 by the first guide roller 201 and the second guide roller 202, so that the electrostatic elimination liquid in the immersion tank 1 is evenly applied to the yarn.

[0027] An auxiliary mechanism is provided in the immersion tank 1, and the first guide roller 201 and the second guide roller 202 are located below the auxiliary mechanism. The auxiliary mechanism includes a first clamping plate 301, and the first clamping plate 301 is fixedly connected between the front and rear inner walls of the immersion tank 1. The inner wall of the immersion tank 1 is bolted with a mounting seat 302, and the mounting seat 302 is U-shaped with an opening facing backward. A second clamping plate 304 is rotatably connected between the mounting seats 302. The material of the first clamping plate 301 and the second clamping plate 304 is ceramic to prevent secondary static electricity due to friction.

[0028] The auxiliary mechanism also includes a power assembly, which is used to drive the second clamping plate 304 to rotate. The power assembly includes a stepper motor 303 bolted to the top of the mounting base 302. The second clamping plate 304 is fixedly connected to the output end of the stepper motor 303, and the second clamping plate 304 is driven to rotate by the stepper motor 303.

[0029] The second clamping plate 304 is provided with a locking assembly at one end away from the mounting seat 302, and the locking assembly is used to limit the second clamping plate 304. The locking assembly includes a limit plate 401, a mounting groove is opened inside the second clamping plate 304, the limit plate 401 is slidably connected in the mounting groove, and a first spring 403 is connected between the limit plate 401 and the mounting groove. The side of the limit plate 401 away from the mounting seat 302 is fixedly connected with an insertion rod 402, and the insertion rod 402 extends out of the second clamping plate 304, and the insertion rod 402 is slidably connected to the second clamping plate 304. The end of the insertion rod 402 is arc-shaped to ensure the stability of the insertion rod 402 when it contacts the inner wall of the immersion tank 1.

[0030] An ejection assembly is provided on the rear side of the immersion box 1, and the ejection assembly is used to eject the locking assembly from the wall of the immersion box 1. The ejection assembly includes a push plate 501. A socket is provided on the inner rear wall of the immersion box 1. The push plate 501 is slidably connected to the socket. A push rod 502 is fixedly connected to the rear side of the push plate 501. The other end of the push rod 502 extends out of the immersion box 1 and is fixedly connected to a pressing plate 503. A second spring 504 is connected between the pressing plate 503 and the immersion box 1.

[0031] The top of the first plywood 301 and the second plywood 304 are both provided with a blowing assembly, and the blowing assembly includes a fan 601, which is bolted to the bottom of the first plywood 301 and the second plywood 304, and a ventilation cavity connected to the air outlet of the fan 601 is opened inside the first plywood 301 and the second plywood 304. A plurality of air outlet nozzles 602 facing the yarn are fixedly connected to the top of the first plywood 301 and the second plywood 304. When the fan 601 is started, the wind from the fan 601 is sprayed toward the yarn through the air outlet nozzles 602, so that the static elimination liquid coated on the yarn is quickly dried to form a film to avoid adhesion to other equipment.

[0032] Working principle: During operation, the yarn passes through the bottom of the first guide roller 201 and the second guide roller 202, and then the static eliminating liquid in the immersion tank 1 is immersed in the yarn, and the yarn soaked with the static eliminating liquid passes between the first clamping plate 301 and the second clamping plate 304, and the excess static eliminating liquid is scraped off by the first clamping plate 301 and the second clamping plate 304. At the same time, the fan 601 is started, and the wind is sprayed toward the yarn through the air outlet nozzle 602, so that the static eliminating liquid coated on the yarn is quickly dried to form a film to avoid adhesion to other equipment. When the yarn is used up and needs to be pulled again, the push rod 502 is pressed into the immersion tank 1 through the pressing plate 503, and the push rod 502 drives the push plate 501 to move, and the insertion rod 402 is removed from the insertion The second clamping plate 304 is pushed out of the hole, and then the stepper motor 303 is started. The stepper motor 303 drives the second clamping plate 304 to rotate, and rotates the second clamping plate 304 to a position perpendicular to the first clamping plate 301 to facilitate yarn pulling. After the pulling is completed, the stepper motor 303 reverses to rotate the second clamping plate 304 in the direction close to the first clamping plate 301. During the rotation, the insertion rod 402 is squeezed by the inner wall of the immersion box 1, driving the limit plate 401 to retract into the installation groove. When the insertion rod 402 moves to the position where the socket is located, the insertion rod 402 loses the limit of the inner wall of the immersion box 1, and the limit plate 401 drives the insertion rod 402 to extend into the socket under the action of the elastic force of the first spring 403, locking the position of the second clamping plate 304 to improve stability.

[0033] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.

Claims

1. A static elimination mechanism for a warping machine, comprising an immersion tank (1), wherein the immersion tank (1) stores static elimination liquid, and wherein a guide assembly is provided in the immersion tank (1), characterized in that: An auxiliary mechanism is provided in the immersion box (1), the auxiliary mechanism comprising a first clamping plate (301), the first clamping plate (301) being fixedly connected between the front and rear inner walls of the immersion box (1), a mounting seat (302) being fixedly connected to the inner wall of the immersion box (1), a second clamping plate (304) being rotatably connected between the mounting seats (302), the auxiliary mechanism further comprising a power assembly, the power assembly being used to drive the second clamping plate (304) to rotate, a locking assembly being provided at one end of the second clamping plate (304) away from the mounting seat (302), the locking assembly being used to limit the second clamping plate (304), an ejection assembly being provided at the rear side of the immersion box (1), the ejection assembly being used to eject the locking assembly from the wall of the immersion box (1), and a blowing assembly being provided at the top of each of the first clamping plate (301) and the second clamping plate (304).

2. The static elimination mechanism of a warping machine according to claim 1, characterized in that: The locking assembly includes a limit plate (401), a mounting groove is provided inside the second clamping plate (304), the limit plate (401) is slidably connected in the mounting groove, a first spring (403) is connected between the limit plate (401) and the mounting groove, a plug rod (402) is fixedly connected to the side of the limit plate (401) away from the mounting seat (302), the plug rod (402) extends out of the second clamping plate (304), and the plug rod (402) is slidably connected to the second clamping plate (304).

3. The static elimination mechanism of a warping machine according to claim 1, characterized in that: The ejection assembly includes a push plate (501), an inner rear wall of the immersion box (1) is provided with a socket, the push plate (501) is slidably connected in the socket, a push rod (502) is fixedly connected to the rear side of the push plate (501), the other end of the push rod (502) extends out of the immersion box (1) and is fixedly connected to a pressing plate (503), and a second spring (504) is connected between the pressing plate (503) and the immersion box (1).

4. The static elimination mechanism of a warping machine according to claim 1, characterized in that: The blowing assembly includes a fan (601), which is fixedly connected to the bottom of the first clamping plate (301) and the second clamping plate (304), and a ventilation cavity connected to the air outlet of the fan (601) is opened inside the first clamping plate (301) and the second clamping plate (304), and a plurality of air outlet nozzles (602) are fixedly connected to the top of the first clamping plate (301) and the second clamping plate (304).

5. The static elimination mechanism of a warping machine according to claim 1, characterized in that: The power assembly comprises a stepper motor (303) fixedly connected to the top of the mounting seat (302), and the second clamping plate (304) is fixedly connected to the output end of the stepper motor (303).

6. The static elimination mechanism of a warping machine according to claim 1, characterized in that: The guide assembly comprises a first guide roller (201) and a second guide roller (202) rotatably connected between the front and rear inner walls of the immersion tank (1); the first guide roller (201) and the second guide roller (202) are located below the auxiliary mechanism.

Citation Information

Patent Citations

  • Static electricity eliminating device of warping machine

    CN220724466U