Supporting and fixing structure and photovoltaic support

By adopting a right-angle triangle structure composed of compression-resistant piles, anti-pull piles, connecting beams and cable-stayed cable components in the photovoltaic bracket, the problem of poor stability of single column photovoltaic bracket is solved, the structural stability and construction efficiency are improved, and the maintenance cost is reduced.

CN223293067UActive Publication Date: 2025-09-02SINOHYDRO BUREAU 8 CO LTD
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Patent Information

Application Number
CN202422526010.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-18
Publication Date
2025-09-02
Estimated Expiration
2034-10-18

AI Technical Summary

Technical Problem

Single-column photovoltaic brackets have poor stability, are prone to tilt, and have high late maintenance costs.

Method used

A right-angle triangular structure consisting of compression-resistant piles, anti-pull piles, connecting beams and cable lacing components is adopted to provide vertical support through compression-resistant piles. The anti-pull piles improve lateral stability through cable lacing components, and the connecting beam supports fixed compression-resistant piles and pulling piles to form a stable stress-resistant structure.

Benefits of technology

It improves the structural stability and connection strength of the photovoltaic bracket, reduces construction costs and post-maintenance difficulty, and is suitable for a variety of terrain environments.

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Abstract

The utility model provides a supporting and fixing structure, the supporting and fixing structure comprises an end part unit, a stand column and a stay cable assembly, a compression-resistant pile and an uplift pile in the end part unit are connected into a whole through a connecting beam, the stand column is vertically connected to the top of the compression-resistant pile, the compression-resistant pile provides a vertical supporting force of the stand column to a photovoltaic assembly, and the stay cable assembly is connected with the uplift pile. The lateral stability of the uplift pile is improved through the tensile force generated by the stay cable assembly. The utility model further provides a photovoltaic support, the support comprises the double-array supporting and fixing structure, and compared with a single-column mode of single-line stress, the photovoltaic support provided by the utility model is stable in stress structure, not easy to incline, and suitable for bearing a plurality of photovoltaic arrays for a long time.
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Description

Technical Field

[0001] The utility model belongs to the technical field of photovoltaic construction, and in particular relates to a supporting and fixing structure and a photovoltaic bracket. Background Art

[0002] As the nation's carbon peak and carbon neutrality goals advance, efforts to build a new power system dominated by renewable energy are accelerating. The photovoltaic industry's status has significantly improved, ushering in historic development opportunities. Photovoltaic projects are experiencing ultra-rapid growth. To reduce the installed cost of photovoltaic power generation, the construction of photovoltaic power generation systems requires careful consideration of the site's topography, climate, and solar resource conditions, and the proper orientation and spacing of photovoltaic modules to achieve optimal power generation efficiency. As a crucial component of photovoltaic power generation systems, photovoltaic mounts are supporting structures that arrange photovoltaic modules in a specific orientation and angle and at fixed spacing. These structures directly impact the operational safety, damage rate, and construction investment of photovoltaic modules. Using appropriate photovoltaic mounts for different installation environments can not only reduce project costs but also subsequent maintenance costs. In the southwestern region, where sunlight resources are relatively abundant, the terrain is mostly mountainous, with uneven terrain and complex conditions. To fully utilize land resources, single-column fixed mounts are often used in mountainous areas. For example, Chinese utility model patent publication number CN206313716U discloses a mountain-type cast-in-place pile adjustable column photovoltaic power station bracket. This bracket uses a single column as its fixing unit, adapting to complex and uneven mountain terrain and effectively improving construction efficiency. However, single-column brackets have poor stability and are prone to tilting due to uneven force, making them unsuitable for supporting multiple photovoltaic arrays over a long period of time and resulting in high maintenance costs. Utility Model Content

[0003] In view of this, the purpose of the present invention is to provide a supporting and fixing structure to solve the technical problem of poor stability of the single-column bracket proposed in the background art.

[0004] The utility model discloses a supporting and fixing structure, which comprises an end unit, a column and a stay cable assembly;

[0005] The end unit includes compression piles, pull-out piles and connecting beams;

[0006] The two ends of the connecting beam are respectively connected to the top ends of the compression pile and the pull-out pile;

[0007] The upright column is vertically connected to the top of the compression pile;

[0008] One end of the stay cable assembly is connected to the top of the pull-out pile, and the other end is connected to the top of the column.

[0009] Compared with the existing single-line stress-bearing single column form, the supporting fixing structure provided by the utility model is a right-angled triangle structure composed of compression piles, pull-out piles, connecting beams and inclined cable assemblies. The stress-bearing structure is stable and not prone to tilting.

[0010] Furthermore, the top elevations of the connecting beam, the compression piles and the pull-out piles are equal.

[0011] Furthermore, the compression piles and the pull-out piles are cast-in-place concrete piles; the connecting beam, the compression piles and the pull-out piles are cast in one piece.

[0012] Furthermore, the compression pile includes a first steel cage, a first concrete and bolts;

[0013] The first steel cage is arranged inside the first concrete;

[0014] One end of the bolt is inserted and connected to the first steel cage, and the other end of the bolt passes through the top of the compression pile and is connected to the column.

[0015] Furthermore, the stay cable assembly includes a pre-buried fixing, a stay cable and a main cable connected in sequence, and the pull-out pile includes a second steel cage and a second concrete;

[0016] The second steel cage is arranged inside the second concrete;

[0017] The embedded fixing piece is arranged at the bottom of the second reinforcement cage;

[0018] One end of the stay cable is connected to the embedded fixing piece, and the other end of the stay cable passes through the second steel cage and the top of the pull-out pile and is connected to the bottom end of the main cable;

[0019] The top end of the main cable is connected to the top end of the column.

[0020] Furthermore, the embedded fixing part includes a steel plate and an extrusion anchor, and one end of the inclined cable passes through the steel plate and is connected to the extrusion anchor.

[0021] Furthermore, the stayed cable assembly further includes a sleeve, which is sleeved on the main cable and is arranged on the top of the pull-out pile.

[0022] The utility model also provides a photovoltaic bracket, which includes a double array of the supporting and fixing structures described above.

[0023] The two sets of supporting and fixing structures in the photovoltaic bracket cooperate with each other, and the photovoltaic components are placed on two sets of right-angled triangles composed of the supporting and fixing structures. The force-bearing structure is more stable and suitable for long-term support of multiple photovoltaic arrays.

[0024] Furthermore, the supporting and fixing structures are parallel to each other.

[0025] Furthermore, the connecting beam is perpendicular to the slope of the mountain.

[0026] The utility model has the following beneficial effects:

[0027] 1) The supporting and fixing structure provided by the present invention is stable and reliable. Each end unit is composed of a combination of a compression pile, an anti-pulling pile and a connecting beam. The compression pile and the anti-pulling pile are connected as a whole by a connecting beam. The compression pile provides the vertical support force of the column to the photovoltaic module. The anti-pulling pile improves the lateral stability of the compression pile through the tension generated by the inclined cable assembly. The connecting beam supports and fixes the compression pile and the anti-pulling pile. Compared with the single column form of single-line force, the supporting and fixing structure provided by the present invention is a right-angled triangle force structure composed of compression piles, anti-pulling piles, connecting beams and inclined cable assemblies. The force is stable and not prone to tilting. The photovoltaic bracket provided by the present invention is composed of two groups of supporting and fixing structures that cooperate with each other. The photovoltaic modules are placed on the two groups of right-angled triangles composed of the supporting and fixing structures. The force structure is more stable and suitable for long-term support of multiple photovoltaic arrays.

[0028] 2) The supporting fixed structure provided by this utility model has strong terrain adaptability and low cost. The compression and pull-out piles in the end units are cast-in-place concrete piles, which are constructed using a crawler drilling rig. Compared with traditional independent foundation supports, the cast-in-place concrete piles use less raw materials and shorten the construction time. The end units are highly adaptable to complex mountainous terrain, and drilling is easy, eliminating the need for large-scale excavation, making construction quick and efficient.

[0029] 3) The support and fixing structure provided by the present invention has high connection strength. The compression piles are pre-embedded with bolts, one end of which penetrates and connects to the steel cage within the compression piles, while the other end is connected to the column, thus enhancing the connection strength between the column and the compression piles. The pull-out piles are pre-embedded with diagonal cables connected to the main cables. One end of the diagonal cables is connected to the pre-embedded fixings within the pull-out piles, enabling them to withstand the greater tension transmitted by the main cables. This increases the pulling strength of the pull-out piles on the columns, resulting in a high connection strength for the entire support.

[0030] 4) The support and fixing structure provided by this utility model is durable and easy to maintain. The cable assembly adopts a two-stage connection method of the cable and the main cable. The cable and the pull-out pile end are provided with a sleeve to reduce the wear between the cable and the pull-out pile, thus avoiding the subsequent maintenance and repair caused by wear. Only the main cable of the cable assembly needs to be maintained and repaired.

[0031] 5) The support and fixing structure provided by this utility model is highly flexible and adaptable. The length and specifications of the compression piles, pullout piles, and connecting beams can be adjusted on-site to ensure the stability of the overall structure based on the geological conditions of the construction site, the span of the installed photovoltaic modules, and the required wind resistance performance. This makes the photovoltaic support structure suitable for a variety of terrain environments. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] Figure 1 This is a schematic diagram of the support and fixing structure provided by some embodiments of the present invention.

[0033] Figure 2 This is a top-down cross-sectional view of a photovoltaic bracket provided in some embodiments of the present invention.

[0034] Description of reference numerals:

[0035] 100 end units,

[0036] 110 compression piles,

[0037] 111 first steel cage,

[0038] 112 First Concrete,

[0039] 113 bolts,

[0040] 120 pull-out piles,

[0041] 121 second steel cage,

[0042] 122 Second Concrete,

[0043] 130 connecting beam,

[0044] 200 columns,

[0045] 300 stay cable assembly,

[0046] 310 embedded fixings,

[0047] 311 steel plate,

[0048] 312 extrusion anchor,

[0049] 320 stay cables,

[0050] 330 main cable,

[0051] 340 casing. DETAILED DESCRIPTION

[0052] To facilitate understanding of the present invention, a more comprehensive description of the present invention will be provided below with reference to the accompanying drawings. The accompanying drawings illustrate preferred embodiments of the present invention. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a more thorough and comprehensive understanding of the disclosure of the present invention.

[0053] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may also be an intermediate element. When an element is considered to be "connected" to another element, it may be directly connected to the other element or there may be an intermediate element at the same time. In contrast, when an element is referred to as being "directly on" another element, there is no intermediate element. It should also be noted that in the description of the present utility model, unless otherwise clearly specified and defined, the terms "set", "connect", and "install" should be understood in a broad sense, for example, it may be a fixed connection, a detachable connection, or an integral connection. For those skilled in the art, the specific meaning of the above terms in the present utility model can be understood according to the specific circumstances. The term "and / or" used herein includes any and all combinations of one or more related listed items.

[0054] It should be noted that, in the description of the present invention, terms such as "inside", "outside", "upper", "lower", "top", "bottom", etc. indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings. This is only for the convenience of description and does not indicate or imply that the device or element must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it cannot be understood as a limitation on the present invention. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only and do not represent the only implementation method. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0055] like Figure 1 As shown, the utility model discloses a supporting and fixing structure;

[0056] like Figure 1 and Figure 2 As shown, the utility model discloses a photovoltaic bracket, which includes a double array supporting and fixing structure.

[0057] like Figure 1As shown, the supporting fixed structure includes an end unit 100, a column 200, and a stay cable assembly 300. The end unit 100 includes a compression pile 110, an anti-pulling pile 120, and a connecting beam 130. The ends of the connecting beam 130 are respectively connected to the top of the compression pile 110 and the anti-pulling pile 120. The column 200 is vertically connected to the top of the compression pile 110. The stay cable assembly 300 has one end connected to the top of the anti-pulling pile 120 and the other end connected to the top of the column 200. Preferably, the top elevations of the connecting beam 130, the compression pile 110, and the anti-pulling pile 120 are equal.

[0058] The end unit 100 in the support and fixing structure provided by the present invention is composed of a combination of compression piles 110, pull-out piles 120, and a connecting beam 130. The compression piles 110 and pull-out piles 120 are connected as a whole by the connecting beam 130. The compression piles 110 provide vertical support for the photovoltaic modules, and the pull-out piles 120 improve the lateral stability of the compression piles through the tension generated by the inclined cable assembly 300. The connecting beam 130 supports and fixes the compression piles 110 and pull-out piles 120. The support and fixing structure provided by the present invention comprises a right-angled triangle force-bearing structure formed by the compression piles 110, pull-out piles 120, connecting beam 130, and inclined cable assembly 300. Compared to a single column structure with a single-line force, the support and fixing structure is more stable and less prone to tilting.

[0059] like Figure 2 As shown, the photovoltaic bracket provided by the present invention is composed of a double array of supporting and fixing structures. The photovoltaic components are placed on two groups of right-angled triangle supporting and fixing structures, and the force-bearing structure is stable. Figure 2 As shown, in a preferred embodiment of this embodiment, the two groups of supporting and fixing structures are parallel to each other, and the photovoltaic components are placed on two groups of parallel right triangles. The force-bearing structure is more stable and suitable for long-term support of multiple photovoltaic arrays.

[0060] In some embodiments provided by the present invention, the compression piles 110 and the pull-out piles 120 in the end unit 100 are concrete cast-in-place piles, which can be constructed using a crawler drilling rig. Compared with the traditional independent foundation brackets, the amount of raw materials used is less and the construction time is shorter. This type of end unit has strong adaptability to complex mountain terrain, is easy to drill holes, does not require large-scale excavation, and is quick and efficient to construct.

[0061] In some other embodiments provided by the present invention, the connecting beam 130 is integrally cast with the compression piles 110 and the pull-out piles 120. This eliminates the need for additional construction equipment and processes, allowing for simple construction and a single, integrated structure with high structural strength. Preferably, the top elevations of the connecting beam 130, compression piles 110, and pull-out piles 120 are equal, further simplifying the integral casting process.

[0062] In some embodiments of the present invention, the connecting beam 130 is perpendicular to the slope of the mountain. In this embodiment, the length and specifications of the compression piles 110, the pull-out piles 120, and the connecting beam 130 can be adjusted on-site based on the geological conditions of the construction site, the span of the installed photovoltaic panels, and the required wind resistance to ensure the stability of the overall structure, making it suitable for various terrain environments.

[0063] In some embodiments provided by the present invention, the compression pile 110 includes a first steel cage 111, a first concrete 112, and a bolt 113. The first steel cage 111 is disposed within the first concrete 112. One end of the bolt 113 is inserted and connected to the first steel cage 111, and the other end of the bolt 113 passes through the top of the compression pile 110 and is connected to the column 200. The compression pile 110 is pre-embedded with the bolt 113. One end of the bolt 113 is inserted and connected to the first steel cage 111 within the compression pile 110, and the other end is connected to the column 200, thereby improving the connection strength between the column 200 and the compression pile 110.

[0064] In some embodiments provided by the present invention, the inclined cable assembly 300 includes an embedded fixing 310, an inclined cable 320 and a main cable 330 connected in sequence, and the pull-out pile 120 includes a second steel cage 121 and a second concrete 122; the second steel cage 121 is arranged inside the second concrete 122, and the embedded fixing 310 is arranged at the bottom of the second steel cage 121 and can be connected to the second steel cage 121; one end of the inclined cable 320 is connected to the embedded fixing 310, and the other end of the inclined cable 320 passes through the second steel cage 121 and the top of the pull-out pile 120 and is connected to the bottom end of the main cable 330; the top of the main cable 330 is connected to the top of the column 200. The pre-embedded inclined cable 320 in the pull-out pile 120 is connected to the main cable 330. One end of the inclined cable 320 is connected to the main cable 330 through the pre-embedded fixing 310 set at the bottom of the second steel cage 121, so that it can withstand the large tensile force transmitted by the main cable 330. This improves the pulling strength of the pull-out pile 120 on the column 200, making the connection strength of the entire bracket high. For example, the pre-embedded fixing 310 includes a steel plate 311 and an extruded anchor 312. The steel plate 311 is fixedly connected to the second steel cage 121. One end of the inclined cable 320 passes through the steel plate 311 and is connected to the extruded anchor 312. In other embodiments provided by the present invention, the inclined cable assembly 300 also includes a sleeve 340. The sleeve 340 is sleeved on the main cable 330 and is set at the top of the pull-out pile 120. The sleeve can be a hot-dip galvanized sleeve. In combination with the above two embodiments, the inclined cable assembly 300 adopts a two-stage connection method of the inclined cable 320 and the main cable 330. A sleeve 340 is set at the exposed end of the inclined cable 320 and the pull-out pile 120 to reduce the wear between the inclined cable 320 and the pull-out pile 120, avoiding the subsequent maintenance and repair caused by wear. Only the main cable 330 of the inclined cable assembly 320 needs to be maintained and repaired, which reduces the maintenance cost and difficulty.

[0065] The above is a detailed introduction to a supporting and fixing structure and a photovoltaic bracket provided by the present invention. This article uses specific examples to illustrate the principles and implementation methods of the present invention. The description of the above embodiments is only used to help understand the core idea of ​​the present invention. It should be pointed out that for ordinary technicians in this technical field, without departing from the principles of the present invention, the present invention can also be improved and modified. These improvements and modifications also fall within the scope of protection of the claims of the present invention.

Claims

1. A supporting and fixing structure, characterized in that: It comprises an end unit (100), a column (200) and a stay cable assembly (300); The end unit (100) includes a compression pile (110), an extraction pile (120) and a connecting beam (130); The two ends of the connecting beam (130) are respectively connected to the top ends of the compression pile (110) and the pull-out pile (120); The upright column (200) is vertically connected to the top of the compression pile (110); One end of the stay cable assembly (300) is connected to the top of the pull-out pile (120), and the other end is connected to the top of the column (200).

2. The supporting and fixing structure according to claim 1, wherein: The top elevations of the connecting beam (130), the compression pile (110) and the pull-out pile (120) are equal.

3. The supporting and fixing structure according to claim 1, wherein: The compression piles (110) and the pull-out piles (120) are concrete cast-in-place piles; the connecting beams (130), the compression piles (110) and the pull-out piles (120) are cast in one piece.

4. The supporting and fixing structure according to any one of claims 1 to 3, characterized in that: The compression pile (110) comprises a first steel cage (111), a first concrete (112) and bolts (113); The first steel cage (111) is arranged inside the first concrete (112); One end of the bolt (113) is inserted and connected to the first steel cage (111), and the other end of the bolt (113) passes through the top of the compression pile (110) and is connected to the column (200).

5. The supporting and fixing structure according to any one of claims 1 to 3, characterized in that: The stay cable assembly (300) includes a pre-buried fixing member (310), a stay cable (320), and a main cable (330) connected in sequence, and the pull-out pile (120) includes a second steel cage (121) and a second concrete (122); The second steel cage (121) is arranged inside the second concrete (122); The embedded fixing member (310) is arranged at the bottom of the second reinforcement cage (121); One end of the stay cable (320) is connected to the embedded fixing member (310), and the other end of the stay cable (320) passes through the second steel cage (121) and the top of the pull-out pile (120) and is connected to the bottom end of the main cable (330); The top end of the main cable (330) is connected to the top end of the column (200).

6. The supporting and fixing structure according to claim 5, characterized in that: The embedded fixing member (310) comprises a steel plate (311) and an extrusion anchor (312), and one end of the inclined cable (320) passes through the steel plate (311) and is connected to the extrusion anchor (312).

7. The supporting and fixing structure according to claim 5, characterized in that: The stay cable assembly (300) further comprises a sleeve (340), wherein the sleeve (340) is sleeved on the main cable (330), and the sleeve (340) is arranged on the top of the anti-pulling pile (120).

8. A photovoltaic support, characterized in that: It comprises a double array of supporting and fixing structures as described in claim 1.

9. The photovoltaic support according to claim 8, characterized in that: The supporting and fixing structures are parallel to each other.

10. The photovoltaic support according to claim 8, wherein: The connecting beam (130) is perpendicular to the slope of the mountain.

Citation Information

Patent Citations

  • Stand photovoltaic power plant support is adjusted to mountain region bored concrete pile

    CN206313716U