Glass fiber reinforced plastic fan and mounting base
By designing the blades, buffering and filtering mechanisms of the fiberglass fan, the problem of the fan being unable to pretreat and vibration damage is solved, gas prefiltration and shock absorption are achieved, and equipment life is extended.
Patent Information
- Application Number
- CN202422880817.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-25
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2034-11-25
AI Technical Summary
The existing fans cannot be pre-treated during exhaust gas treatment, resulting in a shortening of the life of the dust removal filter element and causing vibration damage to the fans during operation.
A fiberglass fan is designed, including a blade mechanism, a buffer mechanism and a power mechanism, equipped with a damping spring shock absorber and a filter mechanism to realize gas pretreatment and shock absorption, generate suction force through the blade mechanism to transport gas, the buffer mechanism reduces vibration, and the filter mechanism performs preliminary filtration.
Pre-filtration of gas is achieved, reducing the burden on subsequent purification equipment, and protecting the fan from vibration damage, extending the equipment life.
Smart Images

Figure CN223293911U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of fans, in particular to a glass fiber reinforced plastic fan and a mounting base. Background Art
[0002] Waste gas treatment, also known as waste gas purification, refers to the treatment of waste gas generated in special scenarios such as industrial sites and factory workshops before it is discharged to the outside, so that the waste gas discharged to the outside can meet national emission standards and reduce pollution to the environment.
[0003] In the process of treating exhaust gas, a glass fiber reinforced plastic fan is needed to transport the exhaust gas so that the exhaust gas can be processed through multiple links to meet the emission standards. At present, when transporting the exhaust gas, the fan used cannot pre-treat the exhaust gas, which makes the later gas purification equipment treat the exhaust gas. The service life of the dust filter element in the equipment is greatly shortened, and the fan will generate certain vibrations during operation, which will cause damage to the fan during long-term use. Therefore, we propose a glass fiber reinforced plastic fan and mounting base to solve the above-mentioned problems. Utility Model Content
[0004] The purpose of the utility model is to solve the shortcomings of the prior art that the fan used cannot pre-treat the exhaust gas, and the fan will generate certain vibrations during operation, which will cause damage to the fan during long-term use. A fiberglass fan and mounting base are proposed.
[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:
[0006] A raw material elevator for processing includes a fan base plate, a fan tube is fixedly installed on the top of the fan base plate, a butt joint is fixedly installed on one side of the fan tube, and further includes:
[0007] The blade mechanism is mounted on the other side of the wind tube and includes a rotating ring, and one side of the blade mechanism extends into the wind tube;
[0008] The buffer mechanism is installed at the bottom of the fan base plate and includes a plurality of damping spring shock absorbers. The buffer mechanism is used to isolate and buffer the glass fiber reinforced plastic fan;
[0009] The power mechanism is installed on the top side of the fan base plate, and includes a drive motor. The power mechanism is connected to the blade mechanism and is used to drive the blade mechanism to move.
[0010] In one possible design, the rotating ring of the blade mechanism is rotatably connected to the other side of the wind tube, a rotating shaft is fixedly installed at the center position of one side of the rotating ring, and multiple groups of axial flow blades are fixed on the rotating shaft. One side of the rotating shaft extends into the wind tube and is rotatably connected to the inner wall of the wind tube through a bracket, and the rotating ring is connected to the power mechanism.
[0011] In one possible design, the multiple damping spring shock absorbers of the buffer mechanism are fixedly installed in a matrix at the bottom of the fan base plate. The multiple damping spring shock absorbers are used to elastically support the fan base plate. Two slides are symmetrically fixedly installed on both sides of the fan base plate, and the slides are slidably fitted with a limiting frame.
[0012] In a possible design, the drive motor of the power mechanism is fixedly mounted on the top of the fan base plate, a transmission assembly is mounted on the output shaft of the drive motor, and the transmission assembly is mounted on the rotating ring.
[0013] In a possible design, the transmission assembly includes a first synchronous wheel fixedly mounted on the output shaft of the drive motor and a second synchronous wheel fixedly sleeved on the rotating ring, and the transmission sleeves of the first synchronous wheel and the second synchronous wheel are provided with the same synchronous belt.
[0014] A mounting base, used in the fiberglass reinforced plastic fan as described above, includes a bottom box, a plurality of limit frames symmetrically fixedly mounted on the top of the bottom box, the bottom ends of a plurality of damping spring shock absorbers all contact the top of the bottom box, and a mounting hole is opened on one inner wall of the bottom box. The mounting base also includes:
[0015] The conveying docking mechanism is installed on one side of the bottom box, the conveying docking mechanism is connected to the docking pipe, and one side of the conveying docking mechanism extends into the bottom box;
[0016] The filtering mechanism is installed in the mounting hole, one side of the filtering mechanism extends into the bottom box, the conveying docking mechanism is connected to the filtering mechanism, the filtering mechanism is used to pre-treat the gas, and the other side of the filtering mechanism passes through the inner wall of the other side of the bottom box and extends to the outside of the bottom box.
[0017] In one possible design, the conveying docking mechanism includes a docking cover fixedly mounted on one side of the bottom box, the bottom end of the docking tube extends into the docking cover, the docking tube is tightly fitted to the inner wall of the docking cover, and a mounting tube is fixedly mounted on the bottom of the docking cover, the bottom end of the mounting tube extends into the bottom box and is fixedly mounted with an air pipe, one end of the air pipe is connected to the filtering mechanism.
[0018] In one possible design, the filtering mechanism includes a pretreatment box fixedly installed in the mounting hole, one side of the pretreatment box extends into the bottom box, one end of the air supply pipe extends into the pretreatment box and is fixedly connected to one inner wall of the pretreatment box, an air outlet pipe is fixedly installed on the other inner wall of the pretreatment box, one end of the air outlet pipe passes through the other inner wall of the bottom box and extends to the outside of the bottom box, the air outlet pipe is used to connect to an external pipeline, a cover plate is sealed in the pretreatment box, a handle is fixedly installed on one side of the cover plate, and a dust removal screen is fixedly installed on the other side of the cover plate, and the dust removal screen fits tightly against the inner wall of the pretreatment box.
[0019] In the present application, the integral fiberglass fan is first placed on the bottom box, and the docking tube and the docking cover are kept plugged in, and the slide plate and the limit frame are slidably matched, which can limit the longitudinal sliding of the fan bottom plate so that the fan bottom plate can only move vertically, and multiple damping spring shock absorbers are used to elastically support the fan bottom plate. At this time, when the power mechanism is moving, the transmission of vibration can be reduced to provide protection for the fiberglass fan. When the drive motor is started, the first synchronous wheel is driven to rotate, and the second synchronous wheel can be driven to rotate through the synchronous belt, so as to drive the rotating ring to rotate stably. When the rotating ring rotates, it can drive the axial flow blades to rotate, and the axial flow blades are in When rotating, suction can be generated to draw the external gas into the air duct, and then the gas can be transported through the docking pipe, and then transported to the pretreatment box through the docking cover, the mounting pipe and the gas pipe. The dust removal screen can be used to pre-filter the gas, and the filtered gas can be discharged through the air outlet pipe, and the air outlet pipe is connected to the external pipeline, so that the gas can be transported conveniently. At the same time, when the gas is filtered in advance, the burden of the filter element in the purification equipment can be reduced during the subsequent gas treatment, and after the cover is removed, the dust removal screen can be taken out of the pretreatment box, so that the dust removal screen can be easily flushed so that the dust removal screen can be maintained.
[0020] Beneficial effects:
[0021] In the utility model, the fiberglass fan can rotate after the rotating ring receives the driving force of the power mechanism through the blade mechanism, thereby driving the axial flow blades to rotate. When the axial flow blades rotate, they can generate suction to draw the external gas into the wind tube, and then the gas can be output from the docking pipe.
[0022] In the utility model, the fiberglass reinforced plastic fan can utilize a buffer mechanism to slide with a limit frame and a slide plate, thereby limiting the longitudinal sliding of the fan base plate so that the fan base plate can only move vertically, and utilizes multiple damping spring shock absorbers to elastically support the fan base plate. At this time, when the power mechanism is in motion, the transmission of vibration can be reduced, thereby providing protection for the fiberglass reinforced plastic fan.
[0023] In the utility model, the fiberglass reinforced plastic fan can drive the transmission assembly to move by starting the driving motor through the power mechanism, thereby driving the rotating ring to rotate, thereby enabling the axial flow blades to rotate stably;
[0024] In the present invention, the mounting base can transport the gas entering the docking tube through the docking cover, the mounting tube and the gas delivery tube to the filter mechanism through the delivery docking mechanism, thereby enabling the gas to be transported to the filter mechanism for pre-treatment;
[0025] In the utility model, the mounting base can, through the filtering mechanism, use the dust removal screen to pre-filter the gas after the gas is transported to the pre-treatment box through the gas pipe. The filtered gas can be discharged through the gas outlet pipe, so that the burden of the filter element in the purification equipment can be reduced during the subsequent gas treatment. After the cover plate is disassembled, the dust removal screen can be taken out of the pre-treatment box, so that the dust removal screen can be easily flushed and maintained.
[0026] When in use, the utility model can achieve vibration isolation for the FRP fan, thereby protecting the FRP fan. At the same time, during the air extraction process, the gas can be preliminarily filtered in advance, thereby reducing the pressure of subsequent purification equipment, so it has good practicality. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 This is a three-dimensional schematic diagram of the overall structure of a fiberglass reinforced plastic fan and a mounting base proposed in the utility model from a first perspective;
[0028] Figure 2 This is a three-dimensional schematic diagram of the overall structure of a fiberglass reinforced plastic fan and a mounting base proposed in the utility model from a second perspective;
[0029] Figure 3 This is a three-dimensional schematic diagram of the overall structure of a glass fiber reinforced plastic fan proposed in this utility model;
[0030] Figure 4 This is a three-dimensional schematic diagram of the connection structure between the drive motor and axial flow blades of a glass fiber reinforced plastic fan proposed in the utility model;
[0031] Figure 5 This is a three-dimensional schematic diagram of the internal structure of a mounting base proposed in the present invention;
[0032] Figure 6 This is a three-dimensional schematic diagram of the separation structure of the pretreatment box and the dust removal screen plate with a mounting base proposed by the utility model.
[0033] In the figure: 1. Fan base plate; 2. Air cylinder; 3. Docking pipe; 4. Rotating ring; 5. Axial flow blade; 6. Drive motor; 7. First synchronous wheel; 8. Second synchronous wheel; 9. Synchronous belt; 10. Slide plate; 11. Bottom box; 12. Limiting frame; 13. Damping spring shock absorber; 14. Mounting pipe; 15. Docking cover; 16. Air supply pipe; 17. Pretreatment box; 18. Air outlet pipe; 19. Cover plate; 20. Dust removal screen. DETAILED DESCRIPTION
[0034] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0035] Example 1
[0036] Reference Figure 1-4 A fiberglass reinforced plastic fan comprises a fan base 1, to the top of which is mounted a fan duct 2 via bolts or other fixing means. The shape and size of the duct 2 are designed according to specific needs to ensure smooth gas flow. A butt-joint pipe 3 is fixedly mounted on one side of the duct 2 for connecting to an external pipeline or other equipment to facilitate gas transportation.
[0037] A blade mechanism is installed on the other side of the wind tube 2. The blade mechanism specifically includes a rotating ring 4 that is rotatably connected to the other side of the wind tube 2. The rotating ring 4 is connected to the wind tube 2 via a bearing or other rotating connection method to ensure that it can rotate smoothly. A rotating shaft is installed at the center position of one side of the rotating ring 4 by welding or other fixing methods. Multiple groups of axial flow blades 5 are fixed to the rotating shaft. The shape and number of the axial flow blades 5 are designed according to specific needs to ensure that sufficient suction is generated. One side of the rotating shaft extends into the wind tube 2 and is rotatably connected to the inner wall of the wind tube 2 through a bracket. The rotating ring 4 is connected to the power mechanism.
[0038] Specifically, the left side of the rotating ring 4 is rotatably connected to the right end of the wind tube 2 through a bearing. The left side of the rotating ring 4 is fixed with a rotating shaft, and multiple groups of axial flow blades 5 are fixed on the rotating shaft. The axial flow blades 5 can be welded and fixed to the rotating shaft, or welded and fixed on the clamp, and the clamp is fixed to the rotating shaft by bolts. In order to maintain the stable operation of the blade mechanism, at least one bracket can be set inside the wind tube 2. The center of the bracket is rotatably connected to the rotating shaft through a bearing, and the end of the bracket is fixedly connected to the inner wall of the wind tube 2.
[0039] The power mechanism specifically includes a drive motor 6 fixedly mounted on the top of the fan base plate 1. The model and power of the drive motor 6 are selected based on specific needs. A transmission assembly is mounted on the output shaft of the drive motor 6. The transmission assembly specifically includes a first synchronous pulley 7 fixedly mounted on the output shaft of the drive motor 6 and a second synchronous pulley 8 fixedly mounted on the rotating ring 4. The first and second synchronous pulleys 7 and 8 are driven by a common synchronous belt 9. When the drive motor 6 is started and drives the output shaft to rotate, the first synchronous pulley 7 rotates accordingly, and the second synchronous pulley 8 rotates via the synchronous belt 9, thereby driving the rotating ring 4 and the axial flow blades 5 to rotate.
[0040] Specifically, the first synchronous wheel 7 and the second synchronous wheel 8 are both pulleys, and the synchronous belt 9 is a belt.
[0041] In order to reduce the vibration generated by the FRP fan during operation, we installed a buffer mechanism at the bottom of the fan base plate 1. The buffer mechanism specifically includes a plurality of damping spring shock absorbers 13 fixedly installed in a matrix at the bottom of the fan base plate 1. The number and distribution of the damping spring shock absorbers 13 are designed according to specific needs to ensure the elastic support effect of the fan base plate 1. At the same time, two slides 10 are symmetrically fixedly installed on both sides of the fan base plate 1. The slides 10 are slidably fitted with limit frames 12, and the limit frames 12 are installed on the bottom box 11 or other fixed structures by bolts or other fixing methods. By using the limit frame 12 to slide with the slide plate 10, the fan base plate 1 can be longitudinally limited in sliding so that it can only move vertically. In this way, when the power mechanism is moving, the transmission of vibration can be reduced, providing protection for the FRP fan.
[0042] Specifically, a damping spring shock absorber is a device with a significant shock-absorbing effect. It combines the dual advantages of low frequency and high damping of steel springs. Through the elastic deformation of the spring and the damping action of the damper, it effectively reduces or eliminates periodic vibrations or transient shocks caused by the equipment's operation or external influences. It contains spring steel and damping force generation mechanisms such as damping oil and valves. When the equipment is subjected to vibration, the spring first absorbs some of the vibration energy. The damper then converts the remaining vibration energy into heat through the flow of oil and the opening of valve discs, thereby achieving the shock absorption effect.
[0043] The present application can be used in the field of wind turbine technology, and can also be used in other fields applicable to the present application.
[0044] Example 2
[0045] refer to Figure 5-6Based on the first embodiment, an improvement is provided: a mounting base, applied to the field of fan technology, comprising a bottom box 11, the shape and size of which are designed according to specific requirements. Multiple limit brackets 12 are symmetrically fixedly mounted on the top of the bottom box 11, and the bottom ends of multiple damping spring shock absorbers 13 all contact the top of the bottom box 11 to provide support therefor. A mounting hole is provided on one inner wall of the bottom box 11 for mounting a filter mechanism.
[0046] A delivery docking mechanism is installed on one side of the bottom box 11, connecting to the fiberglass reinforced plastic fan's docking pipe 3. This mechanism specifically includes a docking cover 15 fixedly mounted on one side of the bottom box 11. The bottom end of the docking pipe 3 extends into the docking cover 15 and fits tightly against its inner wall. A mounting pipe 14 is fixedly mounted to the bottom of the docking cover 15. The bottom end of the mounting pipe 14 extends into the bottom box 11 and is fixedly mounted with a gas supply pipe 16. This allows gas entering the docking pipe 3 to be transported to the filtration mechanism via the docking cover 15, mounting pipe 14, and gas supply pipe 16.
[0047] The filtration mechanism specifically includes a pretreatment box 17 fixedly mounted within the mounting hole, with one side of the pretreatment box 17 extending into the base box 11. One end of an air supply pipe 16 extends into the pretreatment box 17 and is fixedly connected to one inner wall of the pretreatment box 17. An air outlet pipe 18 is fixedly mounted on the other inner wall of the pretreatment box 17. One end of the air outlet pipe 18 penetrates the other inner wall of the base box 11 and extends to the outside of the base box 11 for connection to an external pipeline.
[0048] A cover plate 19 is sealed and mounted inside the pretreatment box 17. A handle is fixedly mounted on one side of the cover plate 19 for easy disassembly. A dust removal screen plate 20 is fixedly mounted on the other side of the cover plate 19, and the dust removal screen plate 20 fits tightly against the inner wall of the pretreatment box 17. After the gas is transported to the pretreatment box 17 through the gas pipe 16, the dust removal screen plate 20 can be used to pre-filter the gas to remove impurities and particulate matter. The filtered gas can be discharged through the outlet pipe 18, so that the burden on the filter element in the purification equipment can be reduced during subsequent gas processing. At the same time, when the dust removal screen plate 20 needs to be cleaned or replaced, the cover plate 19 can be disassembled by the handle, so that the dust removal screen plate 20 can be taken out of the pretreatment box 17 for maintenance.
[0049] However, as is well known to those skilled in the art, the working principle and wiring method of the drive motor 6 are commonplace, and are conventional means or common knowledge, and will not be elaborated here. Those skilled in the art can make any selection according to their needs or convenience.
[0050] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A glass fiber reinforced plastic fan, comprising a fan base (1), a fan tube (2) fixedly mounted on the top of the fan base (1), a butt joint (3) fixedly mounted on one side of the fan tube (2), characterized in that: Also includes: A blade mechanism is mounted on the other side of the wind tube (2), comprising a rotating ring (4), and one side of the blade mechanism extends into the wind tube (2); A buffer mechanism is installed at the bottom of the fan base plate (1), and includes a plurality of damping spring shock absorbers (13). The buffer mechanism is used for shock-isolating and buffering the glass fiber reinforced plastic fan; A power mechanism is installed on one side of the top of the fan base plate (1), and includes a drive motor (6). The power mechanism is connected to the blade mechanism and is used to drive the blade mechanism to move.
2. The glass fiber reinforced plastic fan according to claim 1, characterized in that: The rotating ring (4) of the blade mechanism is rotatably connected to the other side of the wind tube (2); a rotating shaft is fixedly mounted at the center of one side of the rotating ring (4); a plurality of groups of axial flow blades (5) are fixed on the rotating shaft; one side of the rotating shaft extends into the wind tube (2) and is rotatably connected to the inner wall of the wind tube (2) through a bracket; and the rotating ring (4) is connected to the power mechanism.
3. The glass fiber reinforced plastic fan according to claim 1, characterized in that: The plurality of damping spring shock absorbers (13) of the buffer mechanism are fixedly mounted on the bottom of the fan base plate (1) in a matrix manner. The plurality of damping spring shock absorbers (13) are used to elastically support the fan base plate (1). Two slide plates (10) are symmetrically fixedly mounted on both sides of the fan base plate (1), and the slide plates (10) are slidably matched with the limiting frame (12).
4. The glass fiber reinforced plastic fan according to claim 2, characterized in that: The driving motor (6) of the power mechanism is fixedly mounted on the top of the fan base plate (1); a transmission assembly is mounted on the output shaft of the driving motor (6); and the transmission assembly is mounted on the rotating ring (4).
5. The glass fiber reinforced plastic fan according to claim 4, characterized in that: The transmission assembly comprises a first synchronous wheel (7) fixedly mounted on the output shaft of the driving motor (6) and a second synchronous wheel (8) fixedly sleeved on the rotating ring (4), and the first synchronous wheel (7) and the second synchronous wheel (8) are sleeved with the same synchronous belt (9).
6. A mounting base, used in a fiberglass reinforced plastic fan as described in any one of claims 1 to 5, comprising a bottom box (11), a plurality of limit frames (12) symmetrically fixedly mounted on the top of the bottom box (11), the bottom ends of a plurality of damping spring shock absorbers (13) all in contact with the top of the bottom box (11), a mounting hole being opened on one side inner wall of the bottom box (11), characterized in that: Also includes: A conveying docking mechanism, the conveying docking mechanism is installed on one side of the bottom box (11), the conveying docking mechanism is connected to the docking pipe (3), and one side of the conveying docking mechanism extends into the bottom box (11); A filter mechanism is installed in the installation hole, one side of the filter mechanism extends into the bottom box (11), the delivery docking mechanism is connected to the filter mechanism, the filter mechanism is used to pre-treat the gas, and the other side of the filter mechanism penetrates the other side inner wall of the bottom box (11) and extends to the outside of the bottom box (11).
7. The mounting base according to claim 6, wherein: The transport docking mechanism comprises a docking cover (15) fixedly mounted on one side of the bottom box (11); the bottom end of the docking pipe (3) extends into the docking cover (15); the docking pipe (3) is tightly fitted to the inner wall of the docking cover (15); a mounting pipe (14) is fixedly mounted on the bottom of the docking cover (15); the bottom end of the mounting pipe (14) extends into the bottom box (11) and is fixedly mounted with an air delivery pipe (16); one end of the air delivery pipe (16) is connected to the filtering mechanism.
8. The mounting base according to claim 7, wherein: The filtering mechanism comprises a pretreatment box (17) fixedly mounted in the mounting hole, one side of the pretreatment box (17) extends into the bottom box (11), one end of the air delivery pipe (16) extends into the pretreatment box (17) and is fixedly connected to the inner wall of one side of the pretreatment box (17), an air outlet pipe (18) is fixedly mounted on the inner wall of the other side of the pretreatment box (17), one end of the air outlet pipe (18) passes through the inner wall of the other side of the bottom box (11) and extends to the outside of the bottom box (11), the air outlet pipe (18) is used to be connected to an external pipeline, a cover plate (19) is sealed and mounted in the pretreatment box (17), a handle is fixedly mounted on one side of the cover plate (19), and a dust removal screen plate (20) is fixedly mounted on the other side of the cover plate (19), and the dust removal screen plate (20) is tightly fitted to the inner wall of the pretreatment box (17).