Ball valve with filtering function

By setting a filter mechanism and limit structure in the ball valve flow hole, the problem that traditional ball valves cannot filter impurities is solved, effective fluid filtration and anti-blocking of ball valves are achieved, and the cleaning process is simplified.

CN223294294UActive Publication Date: 2025-09-02LISHUI CHAOTE VALVE
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Patent Information

Application Number
CN202422271219.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-18
Publication Date
2025-09-02
Estimated Expiration
2034-09-18

AI Technical Summary

Technical Problem

Traditional ball valves lack a filtering mechanism, which cannot effectively filter the impurities of fluid in the pipeline, which can easily cause blockage, and the additional filtering mechanism increases the installation space of the ball valve.

Method used

A filter mechanism is provided in the flow hole of the ball valve, which drives the ball to rotate through the rotation of the valve stem, so that the fluid can be filtered through the filter inner core, and the position limiting structure prevents damage to the valve stem, and cleans the filter inner frame by removing the cover and external screw frame.

Benefits of technology

Effectively prevent impurities from clogging the ball valve, reduce the need for external filter equipment, simplify the cleaning process of the filter inner frame, and protect the normal operation of the ball valve.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223294294U_ABST
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Abstract

The utility model discloses a ball valve with a filtering function, and particularly relates to the technical field of ball valves, the ball valve comprises a valve body, a connecting pipe is integrally formed on the outer side of the valve body, an auxiliary frame is integrally formed on the outer side of the valve body, the connecting pipe and the auxiliary frame are vertically distributed, a sealing cover is fixedly installed on the side, away from the valve body, of the auxiliary frame through bolts, and the sealing cover is fixedly connected with the valve body through bolts. A ball body is movably clamped in the middle of the valve body, a valve rod is vertically installed in the middle of the ball body, the valve rod is rotatably installed on the valve body, a through-flow hole is formed in the middle of the ball body, and a filtering mechanism is fixedly clamped in the through-flow hole. The ball body is driven to rotate, so that the through-flow hole is communicated with the connecting pipe, fluid flows through the through-flow hole and is directly filtered through the filtering inner core, the situation that the ball valve is blocked by impurities and breaks down is prevented, and additional filtering equipment is not needed.
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Description

Technical Field

[0001] The utility model relates to the technical field of ball valves, in particular to a ball valve with a filtering function. Background Art

[0002] A ball valve is a valve that closes and opens the flow of fluid, primarily through a rotating ball. Ball valves are widely used in various piping systems due to their simple structure, good sealing performance, and low flow resistance.

[0003] However, traditional ball valves still have some problems when in use: the lack of a filtering mechanism cannot effectively filter impurities in the fluid in the pipeline, which can easily cause blockage and failure. In addition, some ball valves require an external filtering mechanism, which increases the overall installation space of the ball valve. Therefore, we propose a ball valve with a filtering function to solve the above problems. Utility Model Content

[0004] The purpose of the present utility model is to provide a ball valve with a filtering function to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned object, the present invention provides the following technical solution: a ball valve with a filtering function, comprising a valve body, a connecting pipe integrally formed on the outer side of the valve body, an auxiliary frame integrally formed on the outer side of the valve body, the connecting pipe and the auxiliary frame being vertically distributed, a sealing cover being fixedly mounted on the side of the auxiliary frame away from the valve body by bolts, a sphere being movably mounted on the middle part of the valve body, a valve stem being vertically mounted on the middle part of the sphere, the valve stem being rotatably mounted on the valve body, a flow hole being opened in the middle part of the sphere, and a filtering mechanism being fixedly mounted on the flow hole;

[0006] The filtering mechanism includes an outer tube, which is fixedly connected to the flow hole. A positioning ring is fixedly provided on one side of the inner wall of the outer tube, and a filter inner frame is movable in the middle of the inner wall of the outer tube. A filter inner core is fixedly installed in the filter inner frame. An outer screw frame is threadedly installed on the side of the inner wall of the outer tube away from the positioning ring, and the filter inner frame is located between the positioning ring and the outer screw frame.

[0007] Preferably, the top of the valve stem extends out of the top of the valve body, and the top fixed sleeve of the valve stem is provided with a mounting ring, and a limiting protrusion is integrally formed on the outer side of the mounting ring. The limiting ring is fixedly installed on the top of the valve body, and the mounting ring is movably clamped in the middle part of the limiting ring. The limiting ring is provided with a limiting groove used in conjunction with the limiting protrusion, and the limiting protrusion is movably clamped in the limiting groove.

[0008] Preferably, the top movable clamp of the valve stem is provided with an auxiliary shaft, the outer side of the auxiliary shaft is fixedly mounted with a worm wheel, the outer side of the worm wheel is meshedly connected with a worm, the top of the valve body is fixedly mounted with an auxiliary frame, and the worm is rotatably mounted on the top of the auxiliary frame.

[0009] Preferably, a driving motor is fixedly mounted on a side of the top end of the auxiliary frame close to the worm, and a driving end of the driving motor is fixedly mounted to one end of the worm.

[0010] Preferably, a protective cover is fixedly mounted on the top of the auxiliary frame, and the auxiliary shaft, worm gear, worm and drive motor are located in the protective cover.

[0011] Preferably, a sealing ring frame is movably provided on a side of the auxiliary frame away from the valve body, a sealing disc is integrally formed on a side of the sealing cover close to the auxiliary frame, and the sealing disc is movably connected to the side of the auxiliary frame away from the valve body.

[0012] Preferably, a sealing rubber ring is provided between the sealing disk and the sealing ring frame, and the sealing rubber ring is movably clamped on a side of the auxiliary frame away from the valve body.

[0013] Preferably, a bearing is fixedly mounted on the top of the valve stem, and the bearing is fixedly mounted on the top of the valve body.

[0014] Compared with the prior art, the beneficial effects of the present invention are:

[0015] 1. By setting a filtering mechanism in the flow hole, the valve stem is controlled to rotate, which drives the ball to rotate, so that the flow hole and the connecting pipe are connected. The fluid flows through the flow hole and is directly filtered by the filter core to prevent impurities from clogging the ball valve and causing malfunctions, without the need for additional filtering equipment.

[0016] 2. When the valve stem is rotated, the limiting convex slides in the limiting groove and cooperates with the limiting ring to limit the limiting convex to prevent the valve stem from being damaged by over-tightening.

[0017] 3. Control the valve stem to rotate, drive the ball to rotate, make the flow hole and the auxiliary frame communicate, close the ball valve, remove the cover, and then rotate and remove the outer screw frame. Take out the inner filter frame from the outer tube of the mechanism and take it out through the auxiliary frame to disassemble the inner filter frame, thereby cleaning the impurities filtered by the inner filter frame. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0019] Figure 1 This is a schematic structural diagram of the utility model.

[0020] Figure 2 This is a schematic diagram of the structural connection of the utility model after disassembly.

[0021] Figure 3 It is a schematic diagram of the connection of some structures in the utility model.

[0022] Figure 4 This is a schematic diagram of the structural connection between the sphere and the filtering mechanism in the present invention.

[0023] In the figure: 1. valve body; 11. connecting pipe; 12. auxiliary frame; 13. sealing cover; 131. sealing disk; 14. sealing ring frame; 141. sealing rubber ring; 2. sphere; 21. flow hole; 3. valve stem; 31. bearing; 4. filter mechanism; 41. mechanism outer tube; 411. positioning ring; 42. filter inner frame; 43. filter inner core; 44. outer screw frame; 5. limiting ring; 51. mounting ring; 52. limiting cam; 501. limiting groove; 6. auxiliary shaft; 61. worm gear; 62. worm; 63. drive motor; 7. protective cover; 71. auxiliary frame. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0025] Example: Figure 1-4 As shown, the utility model provides a ball valve with a filtering function, including a valve body 1, a connecting pipe 11 is integrally formed on the outer side of the valve body 1, an auxiliary frame 12 is integrally formed on the outer side of the valve body 1, the connecting pipe 11 and the auxiliary frame 12 are vertically distributed, and a cover 13 is fixedly installed on the side of the auxiliary frame 12 away from the valve body 1 by bolts, a ball 2 is movably provided in the middle of the valve body 1, a valve stem 3 is vertically installed in the middle of the ball 2, the valve stem 3 is rotatably mounted on the valve body 1, and a bearing 31 is fixedly provided on the top of the valve stem 3; the bearing 31 is fixedly connected to the top of the valve body 1; a flow hole 21 is opened in the middle of the ball 2, and a filtering mechanism 4 is fixedly provided in the flow hole 21;

[0026] The filter mechanism 4 includes an outer tube 41, which is fixedly connected to the flow hole 21. A positioning ring 411 is fixedly provided on one side of the inner wall of the outer tube 41. A filter inner frame 42 is movably provided in the middle of the inner wall of the outer tube 41. A filter inner core 43 is fixedly installed in the filter inner frame 42. An outer screw frame 44 is threadedly installed on one side of the inner wall of the outer tube 41 away from the positioning ring 411. The filter inner frame 42 is located between the positioning ring 411 and the outer screw frame 44. The positioning ring 411 and the outer screw frame 44 are provided to limit the position of the filter inner frame 42.

[0027] By setting a filtering mechanism 4 in the flow hole 21, the valve stem 3 is controlled to rotate, which drives the ball 2 to rotate, so that the flow hole 21 and the connecting pipe 11 are connected. The fluid flows through the flow hole 21 and is directly filtered by the filter core 43, preventing impurities from clogging the ball valve and causing malfunctions, without the need for external filtering equipment.

[0028] The top of the valve stem 3 extends out of the top of the valve body 1. The top of the valve stem 3 is fixedly sleeved with a mounting ring 51. The outer side of the mounting ring 51 is integrally formed with a limiting protrusion 52. The top of the valve body 1 is fixedly installed with a limiting ring 5. The mounting ring 51 is movably clamped in the middle of the limiting ring 5. The limiting ring 5 is provided with a limiting groove 501 for use with the limiting protrusion 52. The limiting protrusion 52 is movably clamped in the limiting groove 501. By setting the limiting protrusion 52 and using the limiting ring 5 with the limiting groove 501, the limiting protrusion 52 is movably clamped in the limiting groove 501. When the valve stem 3 is rotated, the limiting protrusion 52 slides in the limiting groove 501 and cooperates with the limiting ring 5 to limit the limiting protrusion 52 to prevent the valve stem 3 from being damaged by over-tightening.

[0029] The top movable card of the valve stem 3 is provided with an auxiliary shaft rod 6, the outer side of the auxiliary shaft rod 6 is fixedly installed with a worm gear 61, the outer side of the worm gear 61 is meshed with a worm 62, and the top of the valve body 1 is fixedly installed with an auxiliary frame 71, and the worm 62 is rotatably installed on the top of the auxiliary frame 71; a driving motor 63 is fixedly installed on the side of the top of the auxiliary frame 71 close to the worm 62, and the driving end of the driving motor 63 and one end of the worm 62 are fixedly installed. When in use, the driving motor 63 is controlled to turn on to drive the worm 62 to drive the worm gear 61 and the auxiliary shaft rod 6 to rotate, thereby controlling the valve stem 3 to rotate.

[0030] A sealing ring frame 14 is movably provided on the side of the auxiliary frame 12 away from the valve body 1, and a sealing disk 131 is integrally formed on the side of the cover 13 close to the auxiliary frame 12, and the sealing disk 131 is movably connected to the side of the auxiliary frame 12 away from the valve body 1; a sealing rubber ring 141 is provided between the sealing disk 131 and the sealing ring frame 14, and the sealing rubber ring 141 is movably connected to the side of the auxiliary frame 12 away from the valve body 1, and the cover 13 seals the auxiliary frame 12, controls the valve stem 3 to rotate, drives the ball 2 to rotate, so that the flow hole 21 and the auxiliary frame 12 are connected, and the ball valve is closed. By removing the cover 13, and then rotating to remove the outer screw frame 44, the filter inner frame 42 is taken out from the outer tube 41 of the mechanism and taken out through the auxiliary frame 12, and the filter inner frame 42 is disassembled, thereby cleaning the impurities filtered by the filter inner frame 42.

[0031] A protective cover 7 is fixedly mounted on the top of the auxiliary frame 71 , and the auxiliary shaft 6 , the worm gear 61 , the worm 62 and the drive motor 63 are located in the protective cover 7 .

[0032] Working principle: When in use, the drive motor 63 is controlled to start driving the worm 62 to drive the worm wheel 61 and the auxiliary shaft 6 to rotate, thereby controlling the valve stem 3 to rotate, driving the ball 2 to rotate, so that the flow hole 21 and the connecting pipe 11 are connected. The fluid flows through the flow hole 21 and is directly filtered by the filter core 43, preventing impurities from clogging the ball valve and causing malfunctions, without the need for external filtering equipment;

[0033] When the valve stem 3 is rotated, the limiting protrusion 52 slides in the limiting groove 501 and cooperates with the limiting ring 5 to limit the limiting protrusion 52 to prevent the valve stem 3 from being damaged by over-tightening.

[0034] The driving motor 63 is controlled to open to drive the worm 62 to drive the worm wheel 61 and the auxiliary shaft 6 to rotate in the opposite direction, thereby controlling the valve stem 3 to rotate in the opposite direction, driving the ball 2 to rotate in the opposite direction, so that the flow hole 21 and the auxiliary frame 12 are connected, and the ball valve is closed. By removing the cover 13 and then rotating to remove the outer screw frame 44, the inner filter frame 42 is taken out from the outer tube 41 of the mechanism and taken out through the auxiliary frame 12, and the inner filter frame 42 is disassembled, thereby cleaning the impurities filtered by the inner filter frame 42.

[0035] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A ball valve with a filtering function, comprising a valve body (1), characterized in that: The outer side of the valve body (1) is integrally formed with a connecting pipe (11), and the outer side of the valve body (1) is integrally formed with an auxiliary frame (12), the connecting pipe (11) and the auxiliary frame (12) are vertically distributed, and a cover (13) is fixedly installed on the side of the auxiliary frame (12) away from the valve body (1) by bolts, a sphere (2) is provided on the movable card in the middle of the valve body (1), a valve stem (3) is vertically installed in the middle of the sphere (2), and the valve stem (3) is rotatably installed on the valve body (1), a flow hole (21) is opened in the middle of the sphere (2), and a filter mechanism (4) is fixed in the flow hole (21); The filtering mechanism (4) comprises a mechanism outer tube (41), the mechanism outer tube (41) being fixedly clamped in the flow hole (21), a positioning ring (411) being fixedly clamped on one side of the inner wall of the mechanism outer tube (41), a filter inner frame (42) being movably clamped on the middle part of the inner wall of the mechanism outer tube (41), a filter inner core (43) being fixedly mounted in the filter inner frame (42), an outer screw frame (44) being threadedly mounted on a side of the inner wall of the mechanism outer tube (41) away from the positioning ring (411), and the filter inner frame (42) being located between the positioning ring (411) and the outer screw frame (44).

2. A ball valve with filtering function according to claim 1, characterized in that: The top of the valve stem (3) extends out of the top of the valve body (1), and the top of the valve stem (3) is fixedly sleeved with a mounting ring (51), and a limiting protrusion (52) is integrally formed on the outer side of the mounting ring (51). The top of the valve body (1) is fixedly mounted with a limiting ring (5), and the mounting ring (51) is movably engaged with the middle part of the limiting ring (5). The limiting ring (5) is provided with a limiting groove (501) for use with the limiting protrusion (52), and the limiting protrusion (52) is movably engaged with the limiting groove (501).

3. The ball valve with filtering function according to claim 1, characterized in that: The top movable clamp of the valve stem (3) is provided with an auxiliary shaft (6), the outer side of the auxiliary shaft (6) is fixedly mounted with a worm wheel (61), the outer side of the worm wheel (61) is meshingly connected with a worm (62), the top of the valve body (1) is fixedly mounted with an auxiliary frame (71), and the worm (62) is rotatably mounted on the top of the auxiliary frame (71).

4. The ball valve with filtering function according to claim 3, characterized in that: A driving motor (63) is fixedly mounted on one side of the top end of the auxiliary frame (71) close to the worm (62), and a driving end of the driving motor (63) and one end of the worm (62) are fixedly mounted.

5. The ball valve with filtering function according to claim 4, characterized in that: A protective cover (7) is fixedly mounted on the top of the auxiliary frame (71), and the auxiliary shaft (6), the worm wheel (61), the worm (62) and the drive motor (63) are located in the protective cover (7).

6. The ball valve with filtering function according to claim 1, characterized in that: A sealing ring frame (14) is movably provided on the side of the auxiliary frame (12) away from the valve body (1), and a sealing disc (131) is integrally formed on the side of the sealing cover (13) close to the auxiliary frame (12). The sealing disc (131) is movably connected to the side of the auxiliary frame (12) away from the valve body (1).

7. The ball valve with filtering function according to claim 6, characterized in that: A sealing rubber ring (141) is provided between the sealing disk (131) and the sealing ring frame (14), and the sealing rubber ring (141) is movably clamped on a side of the auxiliary frame (12) away from the valve body (1).

8. The ball valve with filtering function according to claim 1, characterized in that: A bearing (31) is fixedly clamped on the top of the valve stem (3), and the bearing (31) is fixedly clamped on the top of the valve body (1).