Drip-proof device for hypochlorous acid disinfectant filling

By setting up air guide grooves and air guide channels in the hypochlorous acid disinfectant filling device and using airflow and electromagnet to drive the valve core, the dripping problem of the traditional device is solved, and effective filling of the disinfectant and equipment protection are achieved.

CN120698003APending Publication Date: 2025-09-26JIANGSU XINKANG BIOTECHNOLOGY CO LTD
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Patent Information

Application Number
CN202511222778.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-08-29
Publication Date
2025-09-26

AI Technical Summary

Technical Problem

Traditional hypochlorous acid disinfectant filling devices are prone to dripping, resulting in disinfectant waste and equipment corrosion, and increased maintenance costs.

Method used

An anti-drip device was designed. By setting air guide grooves and air guide channels on the valve core and using pressurized air flow to discharge residual liquid, the valve core was driven to move by a universal ball and an electromagnet to achieve an anti-drip effect.

Benefits of technology

It effectively reduces the residual amount of hypochlorous acid disinfectant, prevents dripping, reduces waste and equipment corrosion, and reduces maintenance costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses an anti-drip device for hypochlorous acid disinfectant filling, comprising: a liquid discharge pipe, the liquid discharge pipe comprising a liquid inlet part and a liquid discharge part, the liquid inlet part being used for connecting an external chlorous acid disinfectant supply device, and the liquid discharge part being used for discharging a hypochlorous acid disinfectant; the valve element is arranged in the liquid discharging pipe in a matched mode, and the valve element can block one end of the liquid inlet part; the hollow valve rod is arranged on the valve element, and the hollow valve rod is connected with an external pressure air source through a hose; the driving mechanism is used for driving the hollow valve rod to move; wherein a first control valve is arranged on the hollow valve rod; an air guide groove is formed in the valve element, and the hollow valve rod is communicated with the air guide groove; a plurality of first air guide channels are evenly distributed in the valve element and communicate with the air guide groove. The anti-dripping device is good in anti-dripping effect, and waste of hypochlorous acid disinfectants can be reduced.
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Description

Technical Field

[0001] The invention relates to the technical field of hypochlorous acid disinfectant production, in particular to an anti-drip device for filling hypochlorous acid disinfectant. Background Art

[0002] Hypochlorous acid disinfectant has the advantages of strong bactericidal power, safe use, and low irritation. It is widely used to disinfect various daily items, fabrics, fruits and vegetables, indoor air, and medical devices. In the production process of hypochlorous acid disinfectant, the filling stage is to accurately fill the prepared hypochlorous acid disinfectant into various packaging containers. However, traditional filling equipment is prone to dripping after filling. Since hypochlorous acid disinfectant is corrosive to a certain extent, residual hypochlorous acid disinfectant will drip from the filling tube or filling head, not only resulting in waste of disinfectant, but also potentially polluting the surrounding environment. At the same time, the dripping of hypochlorous acid disinfectant may corrode the filling equipment and surrounding components, shortening the equipment life and thus increasing maintenance costs. Summary of the Invention

[0003] The purpose of the present invention is to provide a dripping prevention device for filling hypochlorous acid disinfectant, which can reduce the occurrence of dripping and reduce the waste of hypochlorous acid disinfectant.

[0004] In order to solve the above technical problems, the present invention provides the following technical solutions: a drip-proof device for filling hypochlorous acid disinfectant, comprising: a drain pipe, the drain pipe comprising a liquid inlet and a liquid discharge part, the liquid inlet part being used to connect to an external chloric acid disinfectant supply device, and the liquid discharge part being used to discharge the hypochlorous acid disinfectant; a valve core, the valve core being cooperatively arranged inside the drain pipe, and the valve core being capable of blocking one end of the liquid inlet part; a hollow valve stem, the hollow valve stem being arranged in the valve core, and the hollow valve stem being connected to an external pressure air source through a hose; a driving mechanism, the driving mechanism being used to drive the hollow valve stem to move; wherein, a first control valve is provided on the hollow valve stem; an air guide groove is provided on the valve core, and the hollow valve stem is connected to the air guide groove; a plurality of first air guide channels are evenly distributed on the valve core, the first air guide channels being connected to the air guide groove, and when the valve core blocks the end of the liquid inlet part, the bottom end of each first air guide channel faces the inner wall of the liquid discharge part.

[0005] Furthermore, the liquid discharge pipe also includes a main body, the liquid discharge part is connected to the bottom end of the main body, the liquid inlet part is connected to the side wall of the main body, and the valve core is cooperatively arranged inside the main body.

[0006] Furthermore, it also includes a second control valve, and the second control valve is provided on the liquid inlet.

[0007] Furthermore, a plurality of second air guiding channels are provided on the valve core, each of the second air guiding channels is connected to the air guiding groove, and the bottom end of each second air guiding channel passes through the valve core and faces the bottom end of the main body.

[0008] Furthermore, the driving mechanism includes: a first support ring, which is arranged inside the main body; a spring, which is arranged between the first support ring and the valve core, and the spring is used to cause the valve core to block the end of the discharge part; a movable ring, which is fixedly sleeved on the outside of the hollow valve stem; an iron ring, which is arranged on the top of the movable ring, and the iron ring is sleeved on the outside of the hollow valve stem; and an adsorption assembly, which is used to adsorb the iron ring.

[0009] Furthermore, the driving mechanism also includes rolling elements, and a plurality of rolling elements are provided on the outer ring surface of the moving ring; the plurality of rolling elements are evenly distributed along the circumference of the axis of the moving ring, and each rolling element is in contact with the inner wall of the main body.

[0010] Furthermore, the rolling element adopts a universal ball.

[0011] Furthermore, the adsorption assembly includes: a second support ring, which is arranged on the main body; an annular second magnet, an annular electromagnet is installed on the second support ring, and the position of the annular electromagnet corresponds to the iron ring; wherein the hollow valve stem passes through the second support ring and the annular electromagnet.

[0012] Furthermore, the bottom end of the valve core is adapted to the liquid discharge portion.

[0013] Furthermore, a mounting bracket is provided on the outside of the main body, and a fixing hole is provided on the mounting bracket.

[0014] Compared with the prior art, the present invention has the following beneficial effects.

[0015] 1. The present invention provides a guide groove, a first air guide channel, and a second air guide channel on the valve core, and also provides a hollow valve stem. By introducing pressurized airflow into the hollow valve stem and discharging the airflow from the first air guide channel and the second air guide channel, residual liquid is reduced, thereby achieving an anti-drip effect and reducing the waste of hypochlorous acid disinfectant.

[0016] 2. The present invention provides a plurality of universal balls, which are in contact with the inner wall of the main body, so as to improve the stability of the movement of the moving ring, thereby improving the stability of the movement of the valve core. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The accompanying drawings are used to provide further understanding of the present invention and constitute a part of the specification. They are used to explain the present invention together with the embodiments of the present invention and do not constitute a limitation of the present invention.

[0018] Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0019] Figure 2 It is a partial structural cross-sectional schematic diagram of the present invention.

[0020] Figure 3It is a schematic diagram of the cooperation among the driving mechanism, hollow valve stem and valve core of the present invention.

[0021] Figure 4 It is a schematic diagram of the valve core position when the iron ring of the present invention is attracted by the annular electromagnet.

[0022] Figure 5 It is a schematic diagram of the valve core structure of the present invention.

[0023] Figure 6 It is a schematic diagram of the arrangement of the universal ball of the present invention.

[0024] Figure 7 It is a schematic structural diagram of the valve core of the present invention from another angle.

[0025] In the figure: 1. drain pipe; 11. main body; 12. liquid inlet; 13. drain; 2. hollow valve stem; 3. mounting bracket; 31. fixing hole; 4. first control valve; 5. valve core; 51. air guide groove; 52. first air guide channel; 53. second air guide channel; 6. second control valve; 7. driving mechanism; 71. spring; 72. first support ring; 73. moving ring; 74. iron ring; 75. rolling element; 751. universal ball; 76. adsorption assembly; 761. annular electromagnet; 762. second support ring. DETAILED DESCRIPTION

[0026] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0027] Example 1 See also Figure 1-Figure 7 The present invention provides a technical solution: a drip-proof device for filling hypochlorous acid disinfectant, comprising a discharge pipe 1, the discharge pipe 1 comprising a main body 11, the main body 11 being a sleeve structure, with an open top and a partially closed bottom; a discharge portion 13 being connected to the bottom end of the main body 11, the discharge portion 13 communicating with the interior of the main body 11, and of course, the discharge portion is sealedly connected to the bottom end of the main body 11; a liquid inlet 12 being connected to one side of the main body 11, the liquid inlet 12 being used to connect to an external chloric acid disinfectant supply device, that is, to introduce chloric acid disinfectant into the liquid inlet 12 through the external chloric acid disinfectant supply device; and a second control valve 6 being provided on the liquid inlet 12; in addition, the discharge portion 13 and the liquid inlet 12 are both cylindrical structures.

[0028] A valve core 5 is provided inside the main body 11. The valve core 5 is a rotating body structure. The valve core 5 is used to block one end of the liquid inlet 12 connected to the main body 11, that is, the valve core 5 is used to block the part connecting the liquid inlet 12 and the main body 11, and block the chloric acid disinfectant from being discharged into the main body 11.

[0029] An air guide groove 51 is provided on the valve core 5, and the air guide groove 51 passes through the top of the valve core 5; a plurality of first air guide channels 52 are provided on the valve core 5, and the plurality of first air guide channels 52 are evenly distributed along the circumference of the axis of the valve core 5, and the top of each first air guide channel 52 is connected to the air guide groove 51; the bottom end of each first air guide channel 52 passes through the bottom end of the valve core 5, and when the valve core 5 blocks the end of the liquid inlet part 12, the bottom end of each first air guide channel 52 faces the inner wall of the discharge part 13; at the same time, the valve core 5 as a whole has a cylindrical structure, with its upper and lower ends protruding outward, and the bottom end of the valve core 5 is adapted to the discharge part 13.

[0030] The top end of the valve core 5 is fixedly connected to the hollow valve stem 2, and the top end of the hollow valve stem 2 is connected to the external pressure air source through a soft tube; a first control valve 4 is provided on the hollow valve stem 2, and the first control valve 4 is close to the bottom end of the hollow valve stem 2, and the first control valve 4 is located inside the air guide groove 51; the bottom end of the hollow valve stem 2 is adjacent to the bottom of the air guide groove 51, and the bottom end of the hollow valve stem 2 is fixed in the air guide groove 51. The hollow valve stem 2 is sealed with the inner wall of the air guide groove 51, and the hollow valve stem 2 is communicated with the air guide groove 51, and the hollow valve stem 2 is coaxial with the main body 11.

[0031] The anti-drip device further includes a driving mechanism 7 , which is used to drive the hollow valve stem 2 to move along the axis of the hollow valve stem 2 , thereby causing the valve core 5 to separate from the end of the liquid inlet portion 12 .

[0032] The driving mechanism 7 includes a first supporting ring 72 fixed on the inner wall of the main body 11, and a spring 71 is provided between the first supporting ring 72 and the valve core 5. The spring 71 is sleeved on the outside of the hollow valve stem 2. The spring 71 is in a compressed state and is used to press against the valve core 5 and cause the valve core 5 to block the end of the liquid inlet portion 12. The outer fixed sleeve of the hollow valve stem 2 is provided with a moving ring 73. The moving ring 73 is coaxial with the hollow valve stem 2. The moving ring 73 is located above the first supporting ring 72. A spring 71 is coaxially provided on the top of the moving ring 73. Iron ring 74; an adsorption component 76 is provided on the main body 11, and the adsorption component 76 is used to adsorb the iron ring 74; a plurality of rolling members 75 are fixedly provided on the outer ring surface of the movable ring 73, and the rolling members 75 can adopt universal balls 751, and the plurality of universal balls 751 are evenly distributed along the circumference of the axis of the movable ring 73, and the ball head of each universal ball 751 contacts the inner wall of the main body 11; by providing a plurality of universal balls 751, the stability of the movement of the movable ring 73 is improved, thereby helping to improve the stability of the movement of the valve core 5.

[0033] The adsorption assembly 76 includes a second support ring 762 fixed on the inner wall of the main body 11, and the second support ring 762 is located above the iron ring 74; an annular electromagnet 761 is installed at the bottom of the second support ring 762, and the annular electromagnet 761 corresponds to the position of the iron ring 74; in addition, the hollow valve stem 2 passes through the first support ring 72, the iron ring 74, the annular electromagnet 761 and the second support ring 762.

[0034] By energizing the annular electromagnet 761, the annular electromagnet 761 attracts the iron ring 74, and under the guidance of the universal ball 751, the movable ring 73 and the iron ring 74 are prompted to move toward the annular electromagnet 761 until the iron ring 74 is attracted by the annular electromagnet 761, thereby prompting the valve core 5 to move upward and detach from the end of the liquid inlet part 12, and at this time the spring 71 is further compressed.

[0035] In this embodiment, by opening the second control valve 6 and closing the first control valve 4, and energizing the annular electromagnet 761, the annular electromagnet 761 attracts the iron ring 74, thereby driving the valve core 5 upward to a suitable distance, causing the valve core 5 to completely separate from the end of the liquid inlet portion 12. At this time, the chloric acid disinfectant is introduced into the interior of the main body 11 and can be discharged from the drain portion 13, so that filling can be carried out; of course, during the filling process, a portion of the chloric acid disinfectant will flow into the air guide groove 51 and the interior of the hollow valve stem 2 through the first air guide pipe. Since the first control valve 4 Close to the bottom end of the hollow valve stem 2, the bottom end of the hollow valve stem 2 is adjacent to the bottom of the air guide groove 51, and the diameter of the first air guide channel 52 can be set to be smaller to ensure that there is very little chloric acid disinfectant in the first air guide channel 52, the hollow valve stem 2 and the air guide groove 51; after the appropriate filling time, the second control valve 6 is closed in time, and the valve core 5 is driven to reset by the driving mechanism 7, and the valve core 5 re-blocks the drain part 13; thereafter, wait for 1-2 seconds, during which the chloric acid disinfectant in the first air guide channel 52, the hollow valve stem 2 and the air guide groove 51 is facilitated to flow out.

[0036] Then, the first control valve 4 is opened, and at the same time, a pressure air source is introduced into the hollow valve stem 2 through an external pressure air source. The pressure air source flows through the air guide groove 51 and the first air guide channel 52 and is discharged toward the inner wall of the discharge portion 13, thereby facilitating the discharge of a portion of the residual liquid in the first air guide channel 52, the hollow valve stem 2 and the air guide groove 51 into the discharge portion 13. At the same time, it is also convenient to discharge a portion of the residual liquid in the discharge portion 13 and directly fill it into a container such as a filling bottle, thereby reducing liquid residue and achieving an anti-drip effect; of course, through multiple tests in advance, the first control valve 4 can be closed in time within a suitable time range by testing, so that the filling requirements can be met when the residual liquid is blown out by air flow later, thereby avoiding overfilling; finally, the external pressure air source stops introducing air flow into the hollow valve stem 2, and the first control valve 4 is closed. At the same time, the annular electromagnet 761 is powered off, and under the action of the spring 71, the valve core 5 is prompted to reset; through the above operations, the next filling can be carried out.

[0037] In this embodiment, part of the residual liquid is discharged by air flow for direct filling, thereby reducing liquid residue to achieve an anti-drip effect, and also reducing the waste of chloric acid disinfectant.

[0038] Example 2 See again Figure 1-Figure 7 This embodiment is based on the first embodiment, and three second air guide channels 53 are further provided on the valve core 5. The three second air guide channels 53 are evenly distributed along the circumference of the axis of the valve core 5; the top ends of the three second air guide channels 53 are connected to the air guide groove 51, and the three second air guide channels 53 all pass through the valve core 5 and face the bottom inner wall of the main body 11.

[0039] When air flow is introduced into the hollow valve stem 2, a part of the air flow can also be discharged through the second air guide channel 53. The air flow discharged from the second air guide channel 53 hits the bottom wall of the main body 11, and the air flow discharged from the first air guide channel 52 hits the inner wall of the liquid discharge portion 13, thereby generating a reaction force on the valve core 5. Since a spring 71 is provided between the valve core 5 and the first support ring 72, when the upward force applied to the valve core 5 can cause the spring 71 to be further compressed, the valve core 5 can be moved upward. At this time, the air flow discharged through the second air guide channel 53 can also facilitate blowing a part of the liquid residue in the main body 11 into the liquid discharge portion 13, thereby further reducing the liquid residue and improving the anti-drip effect; of course, in this embodiment, through multiple tests in advance, the first control valve 4 can be closed in time within a suitable time range by testing, so that the filling requirements can be met when the liquid residue is blown out by the air flow in the future, thereby avoiding overfilling.

[0040] Example 3 See again Figure 1This embodiment is based on the second embodiment, and two mounting brackets 3 are fixedly provided on the outside of the main body 11. Fixing holes 31 are provided on the mounting brackets 3. The fixing holes 31 facilitate the installation of the mounting brackets 3, thereby facilitating the installation and fixation of the entire device.

[0041] In this application, unless otherwise specified or limited, the terms "mounted," "connected," "connected," "fixed," etc., when used, should be understood in a broad sense. For example, the connection may be fixed, removable, or integrated; it may be mechanical or electrical; it may be directly connected or indirectly connected through an intermediate medium; it may be internal communication between two components or an interaction between two components, unless otherwise specified. Those skilled in the art will understand the specific meanings of the above terms in this application based on the specific circumstances.

[0042] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

Claims

1. A drip-proof device for filling hypochlorous acid disinfectant, characterized in that: include: A liquid discharge pipe (1), the liquid discharge pipe (1) comprising a liquid inlet portion (12) and a liquid discharge portion (13), the liquid inlet portion (12) being used to connect to an external chloric acid disinfectant supply device, and the liquid discharge portion (13) being used to discharge the hypochlorous acid disinfectant; A valve core (5), the valve core (5) is cooperatively arranged inside the discharge pipe (1), and the valve core (5) can block one end of the liquid inlet portion (12); A hollow valve stem (2), the hollow valve stem (2) is arranged on the valve core (5), and the hollow valve stem (2) is connected to an external pressure gas source through a hose; A driving mechanism (7), the driving mechanism (7) is used to drive the hollow valve stem (2) to move; Wherein, a first control valve (4) is provided on the hollow valve stem (2); An air guide groove (51) is provided on the valve core (5), and the hollow valve stem (2) is connected to the air guide groove (51); A plurality of first air guide channels (52) are evenly distributed on the valve core (5), the first air guide channels (52) being connected to the air guide groove (51), and when the valve core (5) blocks the end of the liquid inlet portion (12), the bottom end of each first air guide channel (52) faces the inner wall of the liquid discharge portion (13).

2. The anti-drip device for filling hypochlorous acid disinfectant according to claim 1, characterized in that: The liquid discharge pipe (1) further comprises a main body (11), a liquid discharge portion (13) connected to the bottom end of the main body (11), a liquid inlet portion (12) connected to the side wall of the main body (11), and a valve core (5) cooperatively arranged inside the main body (11).

3. The anti-drip device for filling hypochlorous acid disinfectant according to claim 1, characterized in that: It also includes a second control valve (6), and the second control valve (6) is provided on the liquid inlet portion (12).

4. The anti-drip device for filling hypochlorous acid disinfectant according to claim 1, characterized in that: A plurality of second air guide channels (53) are provided on the valve core (5), each second air guide channel (53) is connected to the air guide groove (51), and the bottom end of each second air guide channel (53) passes through the valve core (5) and faces the bottom end of the main body (11).

5. The anti-drip device for filling hypochlorous acid disinfectant according to claim 2, characterized in that: The driving mechanism (7) comprises: a first support ring (72), the first support ring (72) being arranged inside the main body (11); A spring (71) is provided between the first support ring (72) and the valve core (5), and the spring (71) is used to cause the valve core (5) to block the end of the liquid discharge portion (13); A movable ring (73), the movable ring (73) is fixedly sleeved on the outside of the hollow valve stem (2); An iron ring (74) is provided on the top of the movable ring (73), and the iron ring (74) is sleeved on the outside of the hollow valve stem (2); Adsorption assembly (76), adsorption assembly (76) is used to adsorb the iron ring (74).

6. The anti-drip device for filling hypochlorous acid disinfectant according to claim 5, characterized in that: The driving mechanism (7) further includes rolling elements (75), and a plurality of rolling elements (75) are provided on the outer ring surface of the moving ring (73); The plurality of rolling elements (75) are evenly distributed along the circumference of the axis of the moving ring (73), and each rolling element (75) is in contact with the inner wall of the main body (11).

7. The anti-drip device for filling hypochlorous acid disinfectant according to claim 6, characterized in that: The rolling element (75) adopts a universal ball (751).

8. The anti-drip device for filling hypochlorous acid disinfectant according to claim 5, characterized in that: The adsorption assembly (76) includes: a second support ring (762), the second support ring (762) being arranged on the main body (11); An annular second magnet, an annular electromagnet (761) is mounted on the second support ring (762), and the annular electromagnet (761) corresponds to the position of the iron ring (74); The hollow valve stem (2) passes through the second support ring (762) and the annular electromagnet (761).

9. The anti-drip device for filling hypochlorous acid disinfectant according to claim 1, characterized in that: The bottom end of the valve core (5) is adapted to the liquid discharge portion (13).

10. The anti-drip device for filling hypochlorous acid disinfectant according to claim 1, characterized in that: A mounting bracket (3) is provided on the outside of the main body (11), and a fixing hole (31) is provided on the mounting bracket (3).

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