Pure steam generator

Through the dual heating system, circulating flow design and the use of separation components, the problems of low waste gas steam utilization efficiency and unfiltered pure water impurities are solved, and the production and quality improvement of efficient pure steam is achieved.

CN223294801UActive Publication Date: 2025-09-02FOSHAN JIEYUAN WATER TREATMENT EQUIPMENT CO LTD
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Patent Information

Application Number
CN202422364847.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-27
Publication Date
2025-09-02
Estimated Expiration
2034-09-27

AI Technical Summary

Technical Problem

The existing pure steam generators have low efficiency in waste gas steam utilization, serious waste of waste temperature, and impurities in pure water are not effectively filtered, resulting in poor steam production efficiency and quality.

Method used

The dual heating system and circulating flow design are adopted, combined with separation components to filter impurities and large particulate moisture, improving the production efficiency and purity of steam.

Benefits of technology

It improves the utilization efficiency of waste gas steam, improves the production efficiency and quality of pure steam, reduces the impact of impurities and large particles of moisture, and ensures efficient steam generation and emission.

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Abstract

The utility model relates to the technical field of high-temperature steam manufacturing, and provides a pure steam generator, which comprises a main tank body, a steam generator and a steam generator, the air outlet pipe is arranged at the top of the main tank body, and a temperature sensor is arranged on one side of the air outlet pipe and used for detecting the temperature of discharged steam; the steam pipe is arranged on one side of the main tank body, one side of the steam pipe is connected with a primary heating pipe, and the primary heating pipe is arranged on the surface of the main tank body in a sleeving mode. According to the generator, the dual heating effects of preheating and active heating are firstly utilized, the use efficiency of waste gas steam can be improved, the generation efficiency of pure steam is improved, the generation efficiency of steam of the device is further improved in a circular flowing mode, and the energy consumption is reduced. Impurities and large-particle moisture in the pure steam are guided and separated through the separation assembly, and the production precision of the pure steam is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of high-temperature steam manufacturing, in particular to a pure steam generator. Background Art

[0002] In industrial production and energy utilization, waste gas steam is a valuable energy resource. Through reasonable utilization and recycling, energy conservation and environmental protection can be achieved. Among them, using waste gas steam for heating to form pure steam is a common recycling method in industrial applications. Most of them are processed through pure steam generators.

[0003] However, in the actual processing process, the common pure steam generators on the market still have certain defects. First, common steam generators heat the exhaust steam once, and there is still a large amount of residual heat in the discharged steam that cannot be utilized, resulting in waste and slow steam production efficiency. Second, common steam generators achieve steam production by heating pure water without filtering and reusing it. However, even pure water in the market sense still retains certain tiny particle impurities and there is also insufficient vaporization. Steam with large water particles and low vaporization degree is difficult to meet the utilization standards of pure steam. Therefore, the pure steam production quality of common steam generators is poor. Utility Model Content

[0004] The utility model aims to solve the shortcomings of the background technology and provide a pure steam generator that can improve the defects of common steam generators on the market, such as poor efficiency in the use of exhaust steam, poor production efficiency of pure steam, and low production quality of pure steam.

[0005] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a pure steam generator, comprising: a main tank body, a generating chamber being provided inside the main tank body; an air outlet pipe, the air outlet pipe being provided at the top of the main tank body, a temperature sensor being provided on one side of the air outlet pipe for detecting the temperature of the discharged steam; a steam pipe, the steam pipe being provided at one side of the main tank body, the steam pipe being connected to a primary heating pipe on one side, the primary heating pipe being sleeved on the surface of the main tank body; a water inlet pipe, the water inlet pipe being provided at the other side of the main tank body, the water inlet pipe being communicated with the interior of the main tank body; a base, the base being provided at the bottom of the main tank body for supporting the main tank body for placement; a separation assembly, the separation assembly being provided inside the main tank body for filtering large particles of water and impurities in the steam.

[0006] Furthermore, the separation component includes: a filter arranged inside the main tank, the interior of the filter is composed of a sponge pad and a filter screen, which is used to filter impurities and large particles of water droplets in the steam; and a reflux plate arranged at the bottom of the filter.

[0007] Furthermore, a secondary tank body is provided on one side of the top of the base, and a preheating pipe is opened inside the secondary tank body. One end of the preheating pipe is connected to the water inlet pipe, and the other end of the preheating pipe is connected to the main tank body. The end of the primary heating pipe is connected to a secondary heating pipe, and the secondary heating pipe is sleeved on the surface of the secondary tank body.

[0008] Furthermore, a circulation pipe is provided on one side of the bottom of the main tank body, a top side of the circulation pipe is connected to the tank body of the main tank body, and a bottom side of the circulation pipe is connected to the tank bottom of the main tank body.

[0009] Furthermore, a pressure sensor is provided inside the steam pipe, an air pressure control valve is provided inside the water inlet pipe, and a signal connection is established between the pressure sensor and the air pressure control valve.

[0010] Furthermore, a water level pipe that is connected to the interior of the main tank body is provided on one side of the main tank body, and water level sensors are provided on the top inner wall and the bottom inner wall of the water level pipe. A water level control valve is provided inside the water inlet pipe, and a signal connection is provided between the water level sensor and the water level control valve.

[0011] Furthermore, a depression arranged upward is provided at the bottom of the return plate, and the depression is arranged in an arc-shaped structure.

[0012] Furthermore, a control panel is provided on one side of the base, and the control panel is electrically connected to the temperature sensor, water level sensor, pressure sensor, water level control valve and air pressure control valve respectively.

[0013] The utility model firstly utilizes the dual heating effects of preheating and active heating to improve the utilization efficiency of exhaust steam and the generation efficiency of pure steam, and further improves the steam generation efficiency of the device by utilizing a circulating flow method.

[0014] Secondly, separation components are used to guide and separate impurities and large particles of water in pure steam, thereby improving the production accuracy of pure steam. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0016] Figure 2 It is a cross-sectional view of the overall structure of the utility model.

[0017] Figure 3This is a schematic diagram of the steam pipe structure of the present utility model.

[0018] Figure 4 This is a schematic diagram of the steam generation process of the present utility model. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the embodiments described are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without making creative efforts are within the scope of protection of this application.

[0020] The present invention provides a pure steam generator that achieves a dual heating effect, utilizing both preheating and active heating. This improves the efficiency of exhaust steam utilization and the efficiency of pure steam generation. This generator utilizes a circulating flow mechanism to further enhance the steam generation efficiency of the device. A separation component guides and separates impurities and large water particles from the pure steam, improving the accuracy of pure steam production. The pure steam generator is described in detail below. It should be noted that the order in which the following embodiments are described does not limit the preferred order of the embodiments.

[0021] The following describes the present application in detail with reference to the accompanying drawings and specific implementation methods. Figure 1-4 In this embodiment, a pure steam generator is provided, including: a main tank body 1, a generating chamber 101 is opened inside the main tank body 1; an air outlet pipe 104, the air outlet pipe 104 is opened at the top of the main tank body 1, and a temperature sensor 105 is provided on one side of the air outlet pipe 104 for detecting the temperature of the discharged steam; a steam pipe 3, the steam pipe 3 is arranged on one side of the main tank body 1, and a primary heating pipe 301 is connected to one side of the steam pipe 3, and the primary heating pipe 301 is sleeved on the surface of the main tank body 1; a water inlet pipe 4, the water inlet pipe 4 is arranged on the other side of the main tank body 1, and the water inlet pipe 4 is connected to the inside of the main tank body 1; a base 5, the base 5 is arranged at the bottom of the main tank body 1, and is used to support the main tank body 1 for placement; a separation component, the separation component is arranged inside the main tank body 1, and is used to filter large particles of water and impurities in the steam.

[0022] During use, the user can transfer heat to the main tank body 1 through the continuous flow of boiler steam in the steam pipe 3, and use the heating of the main tank body 1 to further conduct the heat into the water in the main tank body 1, so that the water in the main tank body 1 continues to heat up and finally forms steam evaporation, thereby producing pure steam. In the process of generating pure steam, a separation component is used to filter the steam to prevent large particles of water droplets or impurities in the steam from drifting with the steam and affecting the overall cleanliness of the pure steam. This structural design ensures the efficient generation and discharge of steam, and the steam temperature can be monitored in real time through the temperature sensor 105 to ensure the quality of the steam.

[0023] Furthermore, a sub-tank body 2 is provided on one side of the top of the base 5, and a preheating pipe 201 is opened inside the sub-tank body 2. One end of the preheating pipe 201 is connected to the water inlet pipe 4, and the other end of the preheating pipe 201 is connected to the main tank body 1. The end of the primary heating pipe 301 is connected to the secondary heating pipe 302, and the secondary heating pipe 302 is sleeved on the surface of the sub-tank body 2. When the heating steam after the first heat release flows out of the primary heating pipe 301, there will still be a certain amount of heat inside. This heat is still high and can preheat the water in the preheating pipe 201 after reaching the secondary heating pipe 302. After the preheated water reaches the main tank body 1, it can form steam faster under the action of heating and evaporate quickly.

[0024] Furthermore, a circulation pipe 106 is provided on one side of the bottom of the main tank body 1. The top side of the circulation pipe 106 is connected to the tank body of the main tank body 1, and the bottom side of the circulation pipe 106 is connected to the tank bottom of the main tank body 1. During the connection process, when the water in the preheating pipe 201 enters the main tank body 1, a certain impulse will be generated. Under the action of the impulse, the water flow drives the water inside the main tank body 1 to flow, and affects the flow of water in the circulation pipe 106, so that the water in the circulation pipe 106 can also be continuously guided to flow from the top to the bottom. By utilizing the effect of the circulating flow, when the water inside the main tank body 1 evaporates, the steam below the liquid surface can flow faster and float to the surface under the action of the water flow, thereby improving the overall steam manufacturing efficiency of the device.

[0025] Furthermore, a pressure sensor 303 is provided inside the steam pipe 3, and an air pressure control valve 402 is provided inside the water inlet pipe 4, and the pressure sensor 303 and the air pressure control valve 402 are signal-connected. During use, the user can use the pressure sensor 303 to continuously detect the pressure inside the steam pipe 3 to judge the ventilation volume inside the steam pipe 3. When the ventilation volume becomes smaller, the heating efficiency is difficult to meet the standard, and the water flow in the water inlet pipe 4 will be adjusted through the air pressure control valve 402 to match the ventilation volume by reducing the water inlet rate, thereby preventing the occurrence of low heating efficiency of some water and improving the practicality of the device.

[0026] Furthermore, a water level pipe 107 that is connected to the interior of the main tank body 1 is provided on one side of the main tank body 1, and water level sensors 108 are provided on the top inner wall and the bottom inner wall of the water level pipe 107. A water level control valve 401 is provided inside the water inlet pipe 4, and the water level sensor 108 and the water level control valve 401 are signal-connected. During use, the water level sensor 108 can continuously detect the water level inside the main tank body 1. When the water level is too high or too low, the water inlet rate is adjusted through the water level control valve 401 to allow the water level to rise or fall to an appropriate position, thereby improving the practicality of the device.

[0027] Furthermore, a control panel 501 is provided on one side of the base 5 , and the control panel 501 is electrically connected to the temperature sensor 105 , the water level sensor 108 , the pressure sensor 303 , the water level control valve 401 and the air pressure control valve 402 .

[0028] Example 2

[0029] Further on the basis of Example 1, the separation component includes: a filter 102 arranged inside the main tank body 1, the interior of the filter 102 is composed of a sponge pad and a filter screen, which is used to filter impurities and large particles of water droplets in the steam; a reflux plate 103 arranged at the bottom of the filter 102, which guides the unevaporated water droplets to flow back to the generating chamber 101. The separation component effectively improves the purity of the steam, reduces impurities in the steam, and protects the equipment used subsequently from damage.

[0030] Furthermore, a depression is provided at the bottom of the return plate 103 in an upward direction, and the depression is arranged in an arc-shaped structure. The upward protrusion at the bottom of the return plate 103 is used to form an arc-shaped structure, which helps to guide the water droplets to flow back. The arc-shaped design improves the functional efficiency of the return plate 103, and more effectively sends the water droplets back to the generating chamber 101, further improving the steam quality.

[0031] In the above embodiments, the description of each embodiment has its own focus. For parts that are not described in detail in a certain embodiment, reference can be made to the relevant descriptions of other embodiments.

[0032] The above is a detailed introduction to a pure steam generator provided in an embodiment of the present application. Specific examples are used herein to illustrate the principles and implementation methods of the present application. The description of the above embodiments is only used to help understand the technical solution and core idea of ​​the present application. Ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some of the technical features therein with equivalents; and these modifications or replacements do not cause the essence of the corresponding technical solution to deviate from the scope of the technical solution of the embodiments of the present application.

Claims

1. A pure steam generator, characterized in that: include: A main tank body (1), wherein a generating chamber (101) is provided inside the main tank body (1); An air outlet pipe (104), the air outlet pipe (104) is opened at the top of the main tank body (1), and a temperature sensor (105) is provided on one side of the air outlet pipe (104) for detecting the temperature of the discharged steam; A steam pipe (3), the steam pipe (3) being arranged on one side of the main tank body (1), the steam pipe (3) being connected to one side of the steam pipe (3) with a primary heating pipe (301), the primary heating pipe (301) being sleeved on the surface of the main tank body (1); A water inlet pipe (4), the water inlet pipe (4) being arranged on the other side of the main tank body (1), the water inlet pipe (4) being in communication with the interior of the main tank body (1); A base (5), the base (5) being arranged at the bottom of the main tank body (1) and being used to support the main tank body (1) for placement; A separation component is provided inside the main tank (1) and is used to filter large particles of water and impurities in the steam.

2. The pure steam generator according to claim 1, characterized in that: The separation component comprises: A filter (102) is provided inside the main tank (1), wherein the filter (102) is composed of a sponge pad and a filter screen, and is used to filter impurities and large water droplets in the steam; A reflux plate (103) is provided at the bottom of the filter (102).

3. The pure steam generator according to claim 1, characterized in that: A secondary tank body (2) is provided on one side of the top of the base (5), and a preheating pipe (201) is provided inside the secondary tank body (2). One end of the preheating pipe (201) is connected to the water inlet pipe (4), and the other end of the preheating pipe (201) is connected to the main tank body (1). The end of the primary heating pipe (301) is connected to a secondary heating pipe (302), and the secondary heating pipe (302) is sleeved on the surface of the secondary tank body (2).

4. The pure steam generator according to claim 1, characterized in that A circulation pipe (106) is provided on one side of the bottom of the main tank body (1); the top side of the circulation pipe (106) is connected to the tank body of the main tank body (1); and the bottom side of the circulation pipe (106) is connected to the tank bottom of the main tank body (1).

5. The pure steam generator according to claim 1, characterized in that: A pressure sensor (303) is provided inside the steam pipe (3), an air pressure control valve (402) is provided inside the water inlet pipe (4), and a signal connection is established between the pressure sensor (303) and the air pressure control valve (402).

6. The pure steam generator according to claim 1, characterized in that: A water level pipe (107) communicating with the interior of the main tank (1) is provided on one side of the main tank (1), and water level sensors (108) are provided on the top inner wall and the bottom inner wall of the water level pipe (107). A water level control valve (401) is provided inside the water inlet pipe (4), and a signal connection is established between the water level sensor (108) and the water level control valve (401).

7. The pure steam generator according to claim 2, characterized in that: The bottom of the return plate (103) is provided with a depression arranged in an upward direction, and the depression is arranged in an arc-shaped structure.

8. The pure steam generator according to claim 1, characterized in that A control panel (501) is provided on one side of the base (5), and the control panel (501) is electrically connected to the temperature sensor (105), the water level sensor (108), the pressure sensor (303), the water level control valve (401) and the air pressure control valve (402).