Novel embedded heat treatment salt bath furnace

The salt bath furnace solution is processed through the circulation pump and filtration system, which solves the solution reduction problem caused by debris and improves the heat treatment efficiency.

CN223295035UActive Publication Date: 2025-09-02YANTAI UNIVERSAL METAL HEAT TREATMENT CO LTD
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Patent Information

Application Number
CN202422613277.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-29
Publication Date
2025-09-02
Estimated Expiration
2034-10-29

AI Technical Summary

Technical Problem

During the use of the salt bath furnace, the debris falling on the surface of the workpiece sinks into the furnace, resulting in a decrease in the amount of solution, affecting the heat treatment efficiency.

Method used

The solution is extracted using a circulation pump and intercepted impurities through the filter box and filter plate. The solution is processed in circulation to avoid impurities and debris filling the solution bucket.

Benefits of technology

The efficiency of heat treatment is improved, the solution volume is prevented and the heat treatment effect is maintained.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of heat treatment, in particular to a novel embedded type heat treatment salt bath furnace which comprises an embedded shell, a solution hopper is installed at the center of the outer wall of the top of the embedded shell, a circulation structure is installed at one end of the outer wall of the top of the embedded shell, and a guardrail is installed at the position, located at the solution hopper, of the outer wall of the top of the embedded shell. The circulating structure comprises a filter box mounted on the outer wall of the top of the embedded shell, sliding blocks welded to the inner walls of the two sides of the filter box at equal intervals, an intercepting net and a filter screen plate which are slidably connected to the sliding blocks and the inner walls of the filter box correspondingly, and a circulating pump mounted on the outer wall of one end of the filter box. After the circulating pump is started, a solution in a drain pipe is pumped through the filter box, the circulating pump pumps the solution and impurities into the filter box, the filter screen plate intercepts the residual impurities in the solution, the solution is circularly treated, the solution hopper is prevented from being filled with the impurities and chippings, and the heat treatment efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of heat treatment, in particular to a novel embedded heat treatment salt bath furnace. Background Art

[0002] A salt bath furnace is an industrial furnace that uses a molten salt solution as a heating medium and immerses the workpiece in the salt solution for heating. A salt bath furnace is an industrial furnace that uses a molten salt solution as a heating medium and immerses the workpiece in the salt solution for heating (heating can be achieved in the salt solution through metal electrodes). Depending on the operating temperature of the furnace, salts such as sodium chloride, potassium chloride, barium chloride, sodium cyanide, potassium cyanide, sodium nitrate, and potassium nitrate are commonly used as heating media. Salt bath furnaces offer fast heating speeds and uniform temperatures.

[0003] During the use of the salt bath furnace, workpieces are constantly entering the salt solution, and some debris falling from the surface of the workpiece will sink into the furnace. After a long time, the capacity of the furnace will decrease and the efficiency of heat treatment will deteriorate. Utility Model Content

[0004] The purpose of the utility model is to address the above-mentioned problems and shortcomings and to propose a new type of embedded heat treatment salt bath furnace: after the circulation pump is started, the solution in a drain pipe is extracted through the filter box, and the circulation pump draws the solution together with impurities into the filter box. The filter plate intercepts the impurities remaining in the solution, and the solution is circulated to treat it, so as to avoid impurities and debris filling up the solution bucket, improve the heat treatment efficiency, and solve the problem that the debris causes the solution content to decrease and thus affects the efficiency.

[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0006] A novel embedded heat treatment salt bath furnace comprises an embedded shell, a solution hopper is installed at the center of the top outer wall of the embedded shell, and a circulation structure is installed at one end of the top outer wall of the embedded shell, and a guardrail is installed on the top outer wall of the embedded shell at the solution hopper; the circulation structure comprises a filter box installed on the top outer wall of the embedded shell, sliding blocks welded at equal distances to the inner walls on both sides of the filter box, an interception net and a filter plate respectively slidably connected to the sliding blocks and the inner wall of the filter box, and a circulation pump installed on the outer wall of one end of the filter box.

[0007] Preferably, the cross section of the embedded shell is a "convex"-shaped structure, and a gap is included between the solution hopper and the embedded shell, and a sealing plate is installed on the top outer wall of the filter box.

[0008] Preferably, the outer wall of the embedded shell is provided with equidistantly distributed heating tubes at the solution hopper, and the outer wall of the embedded shell is welded with a supporting protrusion at the solution hopper, and the outer wall of the bottom of the solution hopper is in contact with the outer wall of the supporting protrusion;

[0009] According to the above scheme: after the circulation pump is started, the solution in a drain pipe is extracted through the filter box. The circulation pump draws the solution together with impurities into the filter box. The filter plate intercepts the impurities remaining in the solution and circulates the solution to prevent impurities and debris from filling the solution bucket, thereby improving the heat treatment efficiency.

[0010] Preferably, the cross-section of the interception net is a "J"-shaped structure, and handles are welded to the top outer wall of the interception net and the filter plate.

[0011] Preferably, a connection port is provided on the bottom outer wall of the solution hopper, and a drain pipe is installed on the outer wall of the embedded shell at the connection port, and the top end of the drain pipe is connected to the connection port.

[0012] Preferably, a water inlet pipe is connected to the outer wall of one side of the filter box, and the other end of the water inlet pipe and the output end of the circulation pump are respectively connected to one end of the drainage pipe, the circulation pump and the heating tube are connected to the switch through a wire, and the switch is connected to the power supply through a wire.

[0013] The beneficial effects of the utility model are:

[0014] After the circulation pump is started, it extracts the solution from a drain pipe through the filter box. The circulation pump pumps the solution and impurities into the filter box. The filter plate intercepts the impurities remaining in the solution and circulates the solution to prevent impurities and debris from filling the solution bucket, thereby improving the heat treatment efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the overall structure of a new type of embedded heat treatment salt bath furnace proposed by the utility model;

[0016] Figure 2 This is a schematic diagram of the cross-sectional structure of a new type of embedded heat treatment salt bath furnace proposed in the present utility model;

[0017] Figure 3 This is a schematic diagram of the internal structure of a filter box of a new type of embedded heat treatment salt bath furnace proposed by the present invention.

[0018] In the figure: 1 embedded shell, 2 solution hopper, 3 circulation structure, 4 guardrail, 5 heating pipe, 6 drainage pipe, 7 connection port, 8 filter box, 9 sliding block, 10 interception net, 11 filter plate, 12 water inlet pipe, 13 circulation pump, 14 sealing plate. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Example

[0020] Reference Figure 1-3 A novel embedded heat treatment salt bath furnace includes an embedded shell 1, a solution hopper 2 is installed at the center of the top outer wall of the embedded shell 1, a circulation structure 3 is installed at one end of the top outer wall of the embedded shell 1, and a guardrail 4 is installed on the top outer wall of the embedded shell 1 at the solution hopper 2. The guardrail 4 is installed on the outer wall of the embedded shell 1 to intercept and protect the area around the solution hopper 2 to avoid accidental entry and cause safety problems;

[0021] The circulation structure 3 includes a filter box 8 installed on the top outer wall of the embedded shell 1, sliding blocks 9 welded at equal distances to the inner walls on both sides of the filter box 8, an interception net 10 and a filter plate 11 slidingly connected to the sliding block 9 and the inner wall of the filter box 8 respectively, and a circulation pump 13 installed on the outer wall of one end of the filter box 8.

[0022] The cross section of the embedded shell 1 is a "convex" shaped structure. There is a gap between the solution hopper 2 and the embedded shell 1. A sealing plate 14 is installed on the top outer wall of the filter box 8. The shape of the embedded shell 1 facilitates pre-embedding while hiding the pits, making it easy to use for pre-embedding.

[0023] The outer wall of the embedded shell 1 is located at the solution hopper 2 and is equipped with heating tubes 5 distributed at equal distances. The outer wall of the embedded shell 1 is located at the solution hopper 2 and is welded with a supporting protrusion. The outer wall of the bottom of the solution hopper 2 is in contact with the outer wall of the supporting protrusion. The heating tubes 5 between the embedded shell 1 and the solution hopper 2 heat the solution in the solution hopper 2 for easy use.

[0024] The cross-section of the interception net 10 is a "J"-shaped structure. Handles are welded to the top outer walls of the interception net 10 and the filter plate 11. The "J"-shaped interception net 10 intercepts and collects debris and impurities. The filter plate 11 then intercepts the impurities remaining in the solution. The circulating pump 13 then transports the solution to the solution bucket 2 through another drain pipe 6, and circulates the solution to treat it, preventing impurities and debris from filling up the solution bucket 2, thereby improving the heat treatment efficiency.

[0025] A connection port 7 is provided on the bottom outer wall of the solution hopper 2 , and a drain pipe 6 is installed on the outer wall of the embedded shell 1 at the connection port 7 , with the top end of the drain pipe 6 connected to the connection port 7 .

[0026] An outer wall of one side of the filter box 8 is connected to a water inlet pipe 12, and the other end of the water inlet pipe 12 and the output end of the circulation pump 13 are respectively connected to one end of the drain pipe 6, the circulation pump 13 and the heating tube 5 are connected to the switch through a wire, and the switch is connected to the power supply through a wire. After use, the sealing plate 14 is opened, and the intercepting net 10 and the filter plate 11 are pulled out from between the sliding blocks 9 of the filter box 8 through the handle, together with the impurities and debris, to facilitate the processing of the intercepted impurities, facilitate the processing of the solution, and improve efficiency.

[0027] Working principle: During installation, dig a hole in the required area that matches the protruding part of the bottom of the embedded shell 1, place the embedded shell 1 in the hole, and cover the top of the embedded shell 1 on the four outer walls of the hole. Then install the whole thing. Pour the required heat treatment solution into the solution bucket 2, and then install the guardrail 4 on the outer wall of the embedded shell 1 to intercept and protect the solution bucket 2 to avoid accidental entry and cause safety problems. Start the heating tube 5 between the embedded shell 1 and the solution bucket 2 to heat the solution in the solution bucket 2. When it reaches the appropriate temperature, it can be carried out. During the heat treatment operation, after the circulation pump 13 is started, the solution in a drain pipe 6 is extracted through the sealed space composed of the filter box 8 and the sealing plate 14. The circulation pump 13 draws the solution together with impurities into the filter box 8. The "J"-shaped interception net 10 intercepts and collects the debris and impurities. The filter plate 11 then intercepts the impurities remaining in the solution. The circulation pump 13 then transports the solution to the solution bucket 2 through another drain pipe 6. The solution is circulated for treatment to prevent impurities and debris from filling up the solution bucket 2, thereby improving the heat treatment efficiency.

[0028] The present invention is described in detail with reference to the examples of the exemplary embodiments. However, it will be understood by those skilled in the art that, without departing from the concept of the present invention, various modifications and variations can be made to the above-mentioned specific embodiments, and various combinations of the various technical features and structures proposed in the present invention can be made without exceeding the scope of protection of the present invention, which is determined by the appended claims. The foregoing description of the specific exemplary embodiments of the present invention is not intended to limit the present invention to the precise form disclosed, and it is obvious that many changes and variations can be made based on the above teachings. The purpose of selecting and describing the exemplary embodiments is to explain the specific principles of the present invention and its practical application, so that those skilled in the art can implement and utilize the various different exemplary embodiments of the present invention and various different options and changes. The scope of the present invention is intended to be defined by the claims and their equivalents.

Claims

1. A novel embedded heat treatment salt bath furnace, comprising an embedded shell (1), characterized in that: A solution hopper (2) is installed at the center of the top outer wall of the embedded shell (1), and a circulation structure (3) is installed at one end of the top outer wall of the embedded shell (1). A guardrail (4) is installed at the top outer wall of the embedded shell (1) at the solution hopper (2); The circulation structure (3) comprises a filter box (8) mounted on the top outer wall of the embedded shell (1), sliding blocks (9) welded to the inner walls of both sides of the filter box (8) at equal distances, an interception net (10) and a filter plate (11) respectively slidably connected to the sliding blocks (9) and the inner wall of the filter box (8), and a circulation pump (13) mounted on the outer wall of one end of the filter box (8).

2. A novel submerged heat treatment salt bath furnace according to claim 1, characterized in that: The cross-section of the embedded shell (1) is a "convex"-shaped structure, and a gap is included between the solution hopper (2) and the embedded shell (1). A sealing plate (14) is installed on the top outer wall of the filter box (8).

3. A novel submerged heat treatment salt bath furnace according to claim 1, characterized in that: The outer wall of the embedded shell (1) is located at the solution hopper (2) and is equipped with heating tubes (5) distributed at equal distances. The outer wall of the embedded shell (1) is located at the solution hopper (2) and is welded with a supporting protrusion. The outer wall of the bottom of the solution hopper (2) is in contact with the outer wall of the supporting protrusion.

4. The novel submerged heat treatment salt bath furnace according to claim 1, characterized in that: The cross section of the interception net (10) is a "J"-shaped structure, and handles are welded to the top outer walls of the interception net (10) and the filter plate (11).

5. The novel submerged heat treatment salt bath furnace according to claim 1, characterized in that: A connection port (7) is provided on the bottom outer wall of the solution hopper (2), and a drainage pipe (6) is installed on the outer wall of the embedded shell (1) at the connection port (7), with the top end of the drainage pipe (6) being connected to the connection port (7).

6. The novel submerged heat treatment salt bath furnace according to claim 1, characterized in that: An outer wall of one side of the filter box (8) is connected to a water inlet pipe (12), and the other end of the water inlet pipe (12) and the output end of the circulation pump (13) are respectively connected to one end of the drainage pipe (6). The circulation pump (13) and the heating pipe (5) are connected to a switch via a wire, and the switch is connected to a power supply via a wire.