Radiator for locomotive cooling system

By designing the top cover, heat dissipation pipe and bottom cover structures in the locomotive cooling system, and using walking wind and ambient wind to assist in heat dissipation, the problems of high noise and high energy consumption in the existing technology are solved, and the cooling effect is efficient and energy-saving.

CN223295273UActive Publication Date: 2025-09-02HUNAN LIANCHENG TRACK EQUIP CO LTD
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Patent Information

Application Number
CN202422352175.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-26
Publication Date
2025-09-02
Estimated Expiration
2034-09-26

AI Technical Summary

Technical Problem

In the existing locomotive cooling system, the fan is the only source of cooling air, resulting in high noise and high energy consumption.

Method used

A radiator for a locomotive cooling system is designed, including a top cover, a heat sink and a bottom cover, and the locomotive walking wind and ambient wind assist in heat dissipation to reduce dependence on the fan.

Benefits of technology

It improves heat dissipation efficiency, reduces noise and energy consumption, and achieves a green, low-carbon and energy-saving cooling effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of radiators, and discloses a radiator for a locomotive cooling system, which comprises a top cover, a radiating pipe and a bottom cover, the top cover is arranged above the bottom cover, and heat dissipation pipes are evenly distributed between the top cover and the bottom cover. A liquid inlet and a liquid outlet are formed in the two ends of the radiating pipe, the liquid inlet is communicated with an outlet of a locomotive cooling system, and the liquid outlet is communicated with an inlet of the locomotive cooling system; the bottom cover is fixed on the locomotive, and an air duct is arranged between the bottom cover and the locomotive. According to the utility model, the radiating pipe is arranged between the top cover and the bottom cover, the air duct is arranged below the bottom cover, and the radiating pipe is radiated by utilizing the traveling air of the locomotive and the environmental air, so that the radiating of the cooling system is assisted, the energy is saved, the radiating efficiency is improved, the load of the cooling system is reduced, and the noise of the cooling system is reduced.
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Description

Technical Field

[0001] The utility model belongs to the technical field of radiators, and in particular relates to a radiator for a locomotive cooling system. Background Art

[0002] With the increasing requirements for energy conservation, consumption reduction and environmental protection of rail transportation equipment, how to use running air to cool the traction equipment of locomotives and vehicles has become a technical research direction of common concern for main engine manufacturers and cooling system suppliers.

[0003] At present, locomotive and EMU traction transformers and traction converters generally use a forced ventilation liquid cooling system. A fan unit is arranged in front of or behind the radiator to force cooling air into the radiator core to exchange heat with the high-temperature medium for heat dissipation, so that the fan unit of the forced ventilation liquid cooling system is always in operation.

[0004] Therefore, in existing forced-air liquid cooling systems, fans are the sole source of cooling air. While these fans provide high flow rates, they also present issues such as high noise and high energy consumption. Radiator structural design is crucial for addressing these issues by fully utilizing the circulating airflow to reduce the fan's air volume and pressure requirements, thereby reducing noise and energy consumption.

[0005] Therefore, there is an urgent need for a radiator for a locomotive cooling system that can improve heat dissipation effect, reduce noise and energy consumption, so as to solve the problems existing in the prior art. Utility Model Content

[0006] The purpose of this utility model is to provide a radiator for a locomotive cooling system that improves heat dissipation, reduces noise and energy consumption. The specific technical solution is as follows:

[0007] A radiator for a locomotive cooling system comprises a top cover, a heat dissipation pipe and a bottom cover;

[0008] The top cover is arranged above the bottom cover and heat dissipation pipes are evenly distributed between the top cover and the bottom cover;

[0009] The heat dissipation pipe is provided with a liquid inlet and a liquid outlet at both ends, the liquid inlet is connected to the outlet of the locomotive cooling system, and the liquid outlet is connected to the inlet of the locomotive cooling system;

[0010] The bottom cover is fixed on the locomotive, and an air duct is provided between the bottom cover and the locomotive.

[0011] Preferably, the top cover and the bottom cover both include a top plate and side plates connected to both sides of the top plate; the side plates of the bottom cover are also connected to the locomotive, and the top plate, side plates and locomotive in the bottom cover surround and form the air duct.

[0012] Preferably, the cross section of the air duct formed by the top plate, the side plates and the locomotive is trapezoidal.

[0013] Preferably, the air duct is arranged along the traveling direction of the locomotive.

[0014] Preferably, heat sinks are provided above the top cover and below the bottom cover, and the heat sinks are arranged along the traveling direction of the locomotive.

[0015] Preferably, the top cover and the bottom cover are further provided with heat dissipation holes, and the heat dissipation holes are located between two adjacent heat sinks.

[0016] Preferably, the heat dissipation pipes are evenly distributed between the top cover and the bottom cover in a cross shape.

[0017] Preferably, a sealing frame is further provided at the edge between the top cover and the bottom cover.

[0018] Preferably, the top cover and the bottom cover are both provided with fixing holes corresponding to the mounting holes on the locomotive, for fixing the top cover and the bottom cover to the locomotive.

[0019] Preferably, the heat dissipation tube is a square copper tube.

[0020] Compared with the prior art, the beneficial effects of the present invention are:

[0021] A radiator for a locomotive cooling system includes a top cover, a heat dissipation pipe, and a bottom cover. The top cover is positioned above the bottom cover, with heat dissipation pipes distributed between the top and bottom covers. The heat dissipation pipes are provided at both ends with a liquid inlet and a liquid outlet, the liquid inlet communicating with the outlet of the locomotive cooling system, and the liquid outlet communicating with the inlet of the locomotive cooling system. The bottom cover is fixed to the locomotive, with an air duct provided between the bottom cover and the locomotive. The utility model utilizes locomotive running wind and ambient air to dissipate heat from the heat dissipation pipes, thereby assisting the cooling system in dissipating heat, saving energy, improving heat dissipation efficiency, reducing the load on the cooling system, and thus helping to reduce cooling system noise.

[0022] Other features and advantages of the present invention will become apparent from the following detailed description of exemplary embodiments of the present invention with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 A schematic diagram of the overall structure of a radiator for a locomotive cooling system according to an embodiment;

[0024] Figure 2 for Figure 1 Explosion diagram of

[0025] Figure 3 for Figure 1 Schematic diagram of the assembly of the middle top cover and heat sink;

[0026] Figure 4 for Figure 1 Schematic diagram of the structure of the heat dissipation pipe;

[0027] Figure 5 for Figure 1 Schematic diagram of the assembly of the midsole cover and heat sink;

[0028] In the figure: 1. Top cover; 2. Heat dissipation pipe; 2.1. Liquid inlet; 2.2. Liquid outlet; 3. Bottom cover; 4. Air duct; 5. Heat sink; 6. Sealing frame; 6.1. Longitudinal frame; 6.2. Horizontal frame; 7. Fixing hole; 8. Heat dissipation hole. DETAILED DESCRIPTION

[0029] The embodiments of the present invention are described in detail below with reference to the accompanying drawings.

[0030] Example:

[0031] A radiator for a locomotive cooling system, reference Figures 1-2 , including a top cover 1, a heat dissipation pipe 2 and a bottom cover 3; the top cover 1 is arranged above the bottom cover 3 and the heat dissipation pipes 2 are evenly distributed between the top cover 1 and the bottom cover 3; the heat dissipation pipe 2 is provided with a liquid inlet 2.1 and a liquid outlet 2.2 at both ends, the liquid inlet 2.1 is connected to the outlet of the locomotive cooling system, and the liquid outlet 2.2 is connected to the inlet of the locomotive cooling system; the bottom cover 3 is fixed on the locomotive, and an air duct 4 is provided between the bottom cover 3 and the locomotive. Figure 1 The middle arrow indicates the wind direction, and the horizontal arrow indicates the running wind and ambient wind passing through the air duct. In this embodiment, a heat dissipation pipe is provided between the top cover and the bottom cover, and an air duct is provided under the bottom cover. The running wind of the locomotive and the ambient wind are used to dissipate heat from the heat dissipation pipe, thereby assisting the cooling system in dissipating heat, saving energy, improving the heat dissipation efficiency, reducing the load on the cooling system, and thus also helping to reduce the noise of the cooling system.

[0032] refer to Figure 3 and Figure 5 The top cover 1 and bottom cover 3 each include a top plate and side plates connected to either side of the top plate. The side plates of the bottom cover 3 are also connected to the locomotive. The top plate, side plates, and locomotive in the bottom cover 3 enclose the air duct 4 to form the air duct. The cross-section of the air duct 4 formed by the top plate, side plates, and locomotive is trapezoidal. The air duct 4 is arranged along the direction of travel of the locomotive. In this embodiment, the top plate and side plates of the top and bottom covers are integrally formed, forming a matching top and bottom cover by the top plate and side plates, thereby facilitating the formation of an air duct between the bottom cover and the locomotive body.

[0033] In this embodiment, the air duct is set to be trapezoidal, which is beneficial to improving the stability of the radiator and increasing the heat dissipation area of ​​the air duct.

[0034] Heat sinks 5 are further provided above the top cover 1 and below the bottom cover 3 , and the heat sinks 5 are arranged along the traveling direction of the locomotive.

[0035] By arranging a plurality of heat sinks above the top cover and below the bottom cover, and placing the heat sinks vertically along the direction of the locomotive, the heat dissipation area of ​​the radiator and the ambient wind and running wind is increased, further improving the heat dissipation effect.

[0036] refer to Figure 4 The heat pipes 2 are evenly distributed in a "F" shape between the top cover 1 and the bottom cover 3. These heat pipes 2 are square copper tubes, connected to the cooling system via a liquid inlet 2.1 and a liquid outlet 2.2 at each end. Using directional copper tubes ensures a close fit between the top and bottom covers, increasing the heat transfer area.

[0037] A sealing frame 6 is provided at the edge between the top cover 1 and the bottom cover 3. The sealing frame includes a longitudinal frame 6.1 and a transverse frame 6.2, which is used to seal the gap between the top cover and the bottom cover to prevent sand and gravel from entering and damaging the radiator when the locomotive is running.

[0038] Both the top cover 1 and bottom cover 3 are provided with fixing holes 7 corresponding to the mounting holes on the locomotive, for securing the top cover 1 and bottom cover 3 to the locomotive. The provision of several fixing holes on both sides of the top and bottom covers, and alignment of the fixing holes and the fixing holes with the mounting holes on the locomotive, facilitates the radiator's secure installation on the locomotive, preferably on the locomotive's roof.

[0039] The top cover 1 and the bottom cover 3 are also provided with heat dissipation holes 8, which are located between two adjacent heat sinks 5. By providing a plurality of heat dissipation holes on the top cover and the bottom cover between the two heat sinks, the heat dissipation holes of the top cover and the bottom cover are aligned one by one, so that the air volume of the fan is increased from bottom to top and the heat dissipation holes are passed through, so as to further dissipate heat to the top cover and the bottom cover. Figure 1 The arrow from bottom to top indicates the wind direction of the fan.

[0040] When the liquid medium that needs to be cooled flows into the liquid inlet of the heat dissipation pipe, the heat dissipation pipe will transfer the heat to the top cover and bottom cover through the temperature of the liquid in the square copper tube. If the locomotive runs at a fast speed or the ambient temperature is low, the heat dissipation requirements can be met only by the running wind and ambient wind, and there is no need to start the fan under the radiator, achieving the effect of green, low carbon, energy saving and emission reduction; if the locomotive runs at a slow speed or the radiator does not dissipate enough heat, the fan under the radiator will be started to achieve the purpose of simultaneous heat dissipation by the fan, ambient wind and running wind. At the same time, the required fan power is greatly reduced.

[0041] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Those skilled in the art will readily appreciate that the present invention is susceptible to various modifications and variations. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A radiator for a locomotive cooling system, characterized in that: It comprises a top cover (1), a heat dissipation pipe (2) and a bottom cover (3); The top cover (1) is arranged above the bottom cover (3), and heat dissipation pipes (2) are evenly distributed between the top cover (1) and the bottom cover (3); The heat dissipation pipe (2) is provided with a liquid inlet (2.1) and a liquid outlet (2.2) at both ends, the liquid inlet (2.1) being in communication with the outlet of the locomotive cooling system, and the liquid outlet (2.2) being in communication with the inlet of the locomotive cooling system; The bottom cover (3) is fixed on the locomotive, and an air duct (4) is provided between the bottom cover (3) and the locomotive.

2. The radiator for a locomotive cooling system according to claim 1, characterized in that: The top cover (1) and the bottom cover (3) both comprise a top plate and side plates connected to both sides of the top plate; The side panels of the bottom cover (3) are also connected to the locomotive, and the top panel, side panels and locomotive in the bottom cover (3) surround and form the air duct (4).

3. The radiator for a locomotive cooling system according to claim 2, characterized in that: The cross section of the air duct (4) is trapezoidal.

4. The radiator for a locomotive cooling system according to claim 3, characterized in that: The air duct (4) is arranged along the traveling direction of the locomotive.

5. The radiator for a locomotive cooling system according to claim 1, characterized in that: Heat sinks (5) are also provided above the top cover (1) and below the bottom cover (3), and the heat sinks (5) are arranged along the traveling direction of the locomotive.

6. The radiator for a locomotive cooling system according to claim 5, characterized in that: The top cover (1) and the bottom cover (3) are also provided with heat dissipation holes (8), and the heat dissipation holes (8) are located between two adjacent heat dissipation fins (5).

7. The radiator for a locomotive cooling system according to claim 1, characterized in that: The heat dissipation pipes (2) are evenly distributed between the top cover (1) and the bottom cover (3) in a cross shape.

8. The radiator for a locomotive cooling system according to claim 1, characterized in that: A sealing frame (6) is also provided at the edge between the top cover (1) and the bottom cover (3).

9. The radiator for a locomotive cooling system according to claim 1, characterized in that: The top cover (1) and the bottom cover (3) are both provided with fixing holes (7) corresponding to the mounting holes on the locomotive, and are used for fixing the top cover (1) and the bottom cover (3) to the locomotive.

10. The radiator for a locomotive cooling system according to claim 1, characterized in that: The heat dissipation tube (2) is a square copper tube.