Anti-blocking tank sampling valve device with nitrogen protection function and wine fermentation tank

By designing a tank sampling valve device with anti-blocking and nitrogen protection function, the problem of easy blockage and poor nitrogen protection during wine fermentation is solved, and the effect of smooth sampling and wine protection is achieved.

CN223295706UActive Publication Date: 2025-09-02NINGXIAHONG WOLFBERRY IND GRP CO LTD
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Patent Information

Application Number
CN202421986446.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-15
Publication Date
2025-09-02
Estimated Expiration
2034-08-15

AI Technical Summary

Technical Problem

During the wine fermentation process, the sampling valve is prone to blockage and the nitrogen protection effect is poor, which affects the quality and safety of the wine.

Method used

A tank sampling valve device with anti-blocking and nitrogen protection function is designed, including a connecting part and a sampling part. The sampling part is equipped with a sampling port and a nitrogen feeding assembly. The switch is controlled through a movable rod and nitrogen protection is provided through a nitrogen pipeline.

Benefits of technology

It prevents the sampling valve from being blocked, ensures smooth sampling, and provides effective nitrogen protection to avoid oxidation of the wine body, improving the quality and safety of wine production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an anti-blocking tank body sampling valve device with a nitrogen protection function and a wine fermentation tank. The tank sampling valve device comprises the connecting part and the sampling part, and the sampling part is provided with the movable sampling valve and the sampling port communicated with the sampling valve funnel and the nitrogen conveying assembly, so that the wine sampling requirement can be met, the sampling port can be prevented from being blocked, and meanwhile nitrogen protection can be provided. And the tank body sampling valve device is simple and easy to operate, and can be widely popularized and used on the wine fermentation tank.
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Description

Technical Field

[0001] The utility model relates to the field of wine processing equipment, in particular to a tank sampling valve device with anti-blocking and nitrogen protection functions and a wine fermentation tank. Background Art

[0002] During the wine fermentation process, samples must be taken regularly from the fermentation tank sampling valve to test various physical and chemical indicators such as the mash's temperature, specific gravity, alcohol content, and residual sugar. Due to the characteristics of grapes, the mash often contains substances such as skins and seeds, which can easily clog the sampling valve, causing significant trouble for sampling and testing. Once clogged, forceful measures, such as using thin wire or other metal materials, must be used to poke it open. However, using metal materials can cause metallic tarnish and turbidity in the wine, affecting its quality.

[0003] During the wine production process, the wine is always at risk of oxidation, so it cannot be separated from the protection of inert gas. Nitrogen and carbon dioxide are the most widely used inert gases. Because nitrogen is easier to prepare, most companies mainly use nitrogen in actual production. Usually, most company technicians use nitrogen pipes to inject nitrogen into the tank from the upper tank opening to replace the gas and achieve the purpose of protecting the wine from oxidation. However, because nitrogen has a lower density than air, it floats upwards, making this protection method less effective. Therefore, the best way to protect the wine with nitrogen is to fill the tank from the bottom upwards.

[0004] Based on this, the present utility model is proposed. Utility Model Content

[0005] The purpose of the utility model is to provide a tank sampling valve device and a wine fermentation tank which are anti-clogging and have nitrogen protection functions.

[0006] In order to achieve the above-mentioned object, according to one aspect of the present invention, a tank sampling valve device with anti-clogging and nitrogen protection function is provided, which includes a connecting portion and a sampling portion;

[0007] The connecting part is provided with an inner cavity for connecting the tank body and the sampling part; the sampling part is provided with an inner cavity, and a sampling port is provided at the bottom of its side wall, and the sampling port is connected to the sampling valve funnel or the nitrogen delivery component; a sampling valve is inserted into the end of the sampling part away from the connecting part for adjusting the switch of the sampling port;

[0008] An opening is provided at one end of the sampling part away from the connecting part. The sampling valve includes an end face arranged outside the opening of the sampling part and a movable rod fixed on the end face. The movable rod is inserted into the interior of the sampling part through the opening. The diameter of the movable rod is equal to the inner diameter of the sampling part.

[0009] Furthermore, the sampling port is detachably connected to the sampling valve funnel or the nitrogen delivery component.

[0010] Furthermore, the sampling port, the sampling valve funnel and the nitrogen delivery component are provided with connectors, and the connector of the sampling port is respectively connected to the connectors of the sampling valve funnel and the nitrogen delivery component and fastened by a quick-connect clamp.

[0011] Furthermore, a sealing gasket is provided between the sampling port and the sampling valve funnel joint or between the sampling port and the joint of the nitrogen delivery component.

[0012] Furthermore, the sampling valve funnel is in the shape of a truncated cone, and the diameter of one end of the connector is larger than that of the end away from the connector.

[0013] Furthermore, the nitrogen delivery assembly includes a connecting pipe and a nitrogen pipe. The connecting pipe is provided with a joint for connecting with the sampling port. The connecting pipe and the nitrogen pipe are connected through a pneumatic quick connector.

[0014] Furthermore, the movable rod is a screw rod, and the movable rod is connected and moved through a threaded connection provided at the opening of the sampling portion.

[0015] Furthermore, the connecting portion is threadedly connected to the tank body.

[0016] On the other hand, the utility model also provides a wine fermentation tank, which includes the above-mentioned tank sampling valve device.

[0017] The beneficial effects of the embodiments of the present utility model are:

[0018] The tank sampling valve device of the present invention comprises a connecting portion and a sampling portion. The sampling portion, by providing a movable sampling valve and a sampling port connecting the sampling valve funnel and the nitrogen delivery assembly, satisfies wine sampling requirements while preventing clogging of the sampling port and providing nitrogen protection. Furthermore, the tank sampling valve device of the present invention is simple and easy to operate, making it suitable for widespread use in wine fermentation tanks. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following is a brief introduction to the drawings required for use in the embodiments. It should be understood that the following drawings only illustrate certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying any creative work.

[0020] Figure 1 This is a schematic structural diagram of the tank sampling valve device with anti-clogging and nitrogen protection functions of the utility model;

[0021] Figure 2 This is a diagram of the device state of the tank sampling valve device with anti-clogging and nitrogen protection functions of the utility model during normal sampling;

[0022] Figure 3 This is a device state diagram of the tank sampling valve device with anti-blocking and nitrogen protection functions of the utility model when it needs to clear blockage or provide nitrogen protection.

[0023] Figure numerals: 1-tank body, 2-sampling valve, 3-clamp, 4-rubber gasket, 5-sampling valve funnel, 6-pneumatic quick connector, 7-nitrogen pipeline. DETAILED DESCRIPTION

[0024] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Generally, the components of the embodiments of the present invention described and shown in the drawings herein can be arranged and designed in various different configurations.

[0025] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but rather merely represents selected embodiments of the present invention. All other embodiments derived by persons of ordinary skill in the art based on the embodiments of the present invention without creative effort are also within the scope of protection of the present invention.

[0026] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, it does not need to be further defined or explained in subsequent drawings.

[0027] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer" and the like, indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, or are the orientations or positional relationships in which the utility model product is typically placed when in use. These terms are intended solely to facilitate the description of this utility model and to simplify the description, and are not intended to indicate or imply that the device or component referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," and "third," etc., are used solely to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0028] Furthermore, terms such as "horizontal" and "vertical" do not necessarily mean that a component must be absolutely horizontal or overhanging, but rather that it can be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal than "vertical," and does not mean that the structure must be completely horizontal, but rather that it can be slightly tilted.

[0029] It should also be noted that, in the description of this utility model, unless otherwise expressly specified or limited, the terms "disposed," "installed," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal connections between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.

[0030] First embodiment

[0031] like Figure 1 As shown, this embodiment provides a tank body 1 sampling valve 2 device with anti-clogging and nitrogen protection functions. The tank body 1 sampling valve 2 device is arranged on the tank body 1 of the fermentation tank, and includes a connecting part and a sampling part.

[0032] Specifically, the connecting portion is a cylindrical body with a hollow interior. One end of the connecting portion is connected to the tank body 1, and the other end is connected to the sampling portion. The connecting portion and tank body 1 are detachably connected. Threads are provided on the outer wall of the connecting portion, and matching threaded holes are provided on the tank body 1. The threads and threaded holes connect the connecting portion and tank body 1. The other end of the connecting portion is fixedly connected to the sampling portion. The connecting portion connects the tank body 1 and the sampling portion, allowing liquid in the tank body 1 to flow into the sampling portion when needed.

[0033] The sampling portion is also a cylindrical body with a cavity inside, one end of which is connected to the connecting portion and the other end is provided with an opening. The sampling valve 2 has an end surface and a movable rod connected thereto. The sampling valve 2 inserts the movable rod into the inner cavity of the sampling portion through the opening. The movable rod is provided with threads, and the opening of the sampling portion is also provided with matching threads. The sampling portion realizes the movement of the movable rod through the threaded connection between the movable rod and the opening.

[0034] A sampling port is provided at the bottom of the side wall of the sampling portion, which is connected to a sampling valve funnel 5. The connection method is as follows: the sampling port and the sampling valve funnel 5 are both provided with joints, and the sampling port and the sampling valve funnel 5 are connected through the joints and fastened with a quick-connect clamp 3. To prevent wine leakage, a sealing gasket 4 is also provided at the joint.

[0035] The sampling valve funnel 5 is in a truncated cone shape, and the diameter of the end connected to the sampling port is larger than the end away from the sampling port. By setting the sampling valve funnel 5 in a truncated cone shape, samplers with different diameters can be used to take samples from the sampling port.

[0036] In the present invention, the diameter of the movable rod is equal to the inner diameter of the sampling portion, and the wine flowing out of the connecting portion can be opened or closed, and the sampling port can be opened or closed by adjusting the position of the movable rod.

[0037] When sampling, the combined state of the tank body 1 and the sampling valve 2 of this embodiment is as follows: Figure 2 As shown, the operation method for sampling is as follows:

[0038] By operating the end face of the sampling valve 2 to rotate the movable rod, the position of the movable rod in the inner cavity of the sampling part is moved so that the movable rod is away from one end of the connecting part, and then the wine in the connecting part flows into the inner cavity of the sampling part. At the same time, due to the movement of the movable rod, the sampling port is opened, and the wine flows from the inner cavity of the sampling part into the sampling port. The operator puts the sampler on the outlet of the sampling funnel, and the wine enters the sampler from the sampling port, thereby realizing sampling.

[0039] Second embodiment

[0040] like Figure 1 As shown, this embodiment provides a tank body 1 sampling valve 2 device with anti-clogging and nitrogen protection functions. The tank body 1 sampling valve 2 device is arranged on the tank body 1 of the fermentation tank, and includes a connecting part and a sampling part.

[0041] Specifically, the connecting portion is a cylindrical body with a hollow interior. One end of the connecting portion is connected to the tank body 1, and the other end is connected to the sampling portion. The connecting portion and tank body 1 are detachably connected. Threads are provided on the outer wall of the connecting portion, and matching threaded holes are provided on the tank body 1. The threads and threaded holes connect the connecting portion and tank body 1. The other end of the connecting portion is fixedly connected to the sampling portion. The connecting portion connects the tank body 1 and the sampling portion, allowing liquid in the tank body 1 to flow into the sampling portion when needed.

[0042] The sampling portion is also a cylindrical body with a cavity inside, one end of which is connected to the connecting portion and the other end is provided with an opening. The sampling valve 2 has an end surface and a movable rod connected thereto. The sampling valve 2 inserts the movable rod into the inner cavity of the sampling portion through the opening. The movable rod is provided with threads, and the opening of the sampling portion is also provided with matching threads. The sampling portion realizes the movement of the movable rod through the threaded connection between the movable rod and the opening.

[0043] A sampling port is provided at the bottom of the sidewall of the sampling section. This port is connected to a nitrogen delivery assembly, which includes a connecting pipe and a nitrogen pipeline 7. One end of the connecting pipe has a connector, which connects to the sampling port and is also secured by a quick-connect clamp 3. The other end of the connecting pipe is connected to the nitrogen pipeline 7 via a pneumatic quick connector 6. To prevent nitrogen leakage, a sealing gasket 4 is also provided at the joint.

[0044] In the present invention, the diameter of the movable rod is equal to the inner diameter of the sampling portion, and the wine flowing out of the connecting portion can be opened or closed, and the sampling port can be opened or closed by adjusting the position of the movable rod.

[0045] The tank body 1 sampling valve 2 device of this embodiment is assembled in the following state when the sampling valve 2 is blocked by skin residue or the wine body needs nitrogen protection. Figure 3As shown, the operation method is as follows:

[0046] After the nitrogen delivery component is connected to the sampling port, first open the nitrogen pipeline 7 to allow nitrogen to enter the connecting pipeline from the nitrogen pipeline 7 and then enter the sampling port. Then open the sampling valve 2 switch of the sampling part. By controlling the pressure of the nitrogen in the nitrogen pipeline 7, the function of flushing the blockage or nitrogen protection of the wine body can be achieved. After the gas is filled, first close the switch of the sampling valve 2 and then turn off the nitrogen in the nitrogen pipeline 7.

[0047] Third embodiment

[0048] This embodiment provides a wine fermentation tank, which includes a tank body 1 and a tank body 1 sampling valve 2 device, wherein the tank body 1 sampling valve 2 device is the tank body 1 sampling valve 2 device in the first embodiment or the second embodiment, and the tank body 1 is a conventional fermentation tank.

[0049] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Those skilled in the art will readily appreciate that the present invention is susceptible to various modifications and variations. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A tank sampling valve device with anti-clogging and nitrogen protection function, characterized in that: The tank sampling valve device includes a connecting portion and a sampling portion; The connecting portion is provided with an inner cavity for connecting the tank body and the sampling portion; The sampling part is provided with an inner cavity, and a sampling port is provided at the bottom of its side wall, and the sampling port is connected to the sampling valve funnel or the nitrogen delivery component; a sampling valve is inserted into the end of the sampling part away from the connecting part, which is used to adjust the switch of the sampling port; An opening is provided at one end of the sampling portion away from the connecting portion. The sampling valve includes an end surface arranged outside the opening of the sampling portion and a movable rod fixed on the end surface. The movable rod is inserted into the interior of the sampling portion through the opening. The diameter of the movable rod is equal to the inner diameter of the sampling portion.

2. The tank sampling valve device according to claim 1, characterized in that: The sampling port is detachably connected to the sampling valve funnel or the nitrogen delivery component.

3. The tank sampling valve device according to claim 2, characterized in that: The sampling port, the sampling valve funnel and the nitrogen delivery component are provided with joints, and the joints of the sampling port are respectively connected to the joints of the sampling valve funnel and the nitrogen delivery component and fastened by quick-connect clamps.

4. The tank sampling valve device according to claim 3, characterized in that: A sealing gasket is provided between the sampling port and the sampling valve funnel joint or between the sampling port and the joint of the nitrogen delivery component.

5. The tank sampling valve device according to claim 4, characterized in that: The sampling valve funnel is in the shape of a truncated cone, and the diameter of one end of the joint is larger than the diameter of the end away from the joint.

6. The tank sampling valve device according to claim 5, characterized in that: The nitrogen delivery assembly includes a connecting pipe and a nitrogen pipeline. The connecting pipe is provided with a joint for connecting to the sampling port. The connecting pipe and the nitrogen pipeline are connected via a pneumatic quick connector.

7. The tank sampling valve device according to claim 1, characterized in that: The movable rod is a screw rod, and the movable rod is connected and moved through a thread arranged at the opening of the sampling part.

8. The tank sampling valve device according to claim 1, characterized in that: The connecting portion is threadedly connected to the tank body.

9. A wine fermentation tank, characterized in that: The invention comprises the tank sampling valve device according to any one of claims 1 to 8.