High-shear wet crushing device

By designing the screening and crushing and separation mechanism, the problems of blockage and inconvenience in separation of raw materials by high-shear wet crusher are solved, efficient material screening and water separation are achieved, and work efficiency and environmental comfort are improved.

CN223300067UActive Publication Date: 2025-09-05JILIN JINQIU PESTICIDE
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Patent Information

Application Number
CN202421970540.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-15
Publication Date
2025-09-05
Estimated Expiration
2034-08-15

AI Technical Summary

Technical Problem

The existing high-shear wet grinders can easily cause raw materials to clog the screening net during screening, and it is inconvenient for material separation after crushing.

Method used

A high-shear wet crushing device including a screening and crushing mechanism, a separation mechanism and a water transport mechanism is designed. The raw material is screened and vibrating water sprayed through the screening and crushing mechanism, and the excess water is separated by the separation mechanism to achieve effective separation of materials.

Benefits of technology

It effectively reduces the probability of raw materials blockage, and realizes efficient separation of materials after crushing, improving work efficiency and environmental comfort.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a high-shear wet crushing device, which belongs to the technical field of high-shear wet crushing and comprises a support frame, a screening and crushing mechanism mounted on the upper surface of the support frame, a control panel mounted on the upper surface of the support frame, a separating mechanism mounted on the surface of the support frame and matched with the screening and crushing mechanism, and a crushing mechanism mounted on the lower surface of the support frame. According to the scheme, raw materials can be screened through the screening and smashing mechanism, meanwhile, water is sprayed into the screening and smashing mechanism through the water conveying mechanism, the raw materials are vibrated in the screening process, the raw materials are separated from the screening and smashing mechanism, and the raw materials are separated from the separating mechanism through the water conveying mechanism. And then the raw materials and water are smashed through the screening and smashing mechanism, the smashed materials enter the separation mechanism through a guide hopper, and at the moment, redundant water in the materials can be separated through the separation mechanism.
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Description

Technical Field

[0001] The utility model belongs to the technical field of high-shear wet pulverization, and particularly relates to a high-shear wet pulverization device. Background Art

[0002] High shear wet pulverizing technology is an excellent pulverizing technology developed in recent years abroad. Its technology originates from the cutting and pulverizing technology in food processing, such as dicing, slicing and dicing of fruits, vegetables and meat products. The high shear wet pulverizer adopts the principle of gradual shearing, so that the product passes through the stationary pulverizing and cutting head at one time, which can achieve uniform particle size and high yield. The key to this technology lies in the precisely matched pulverizing and cutting head components and the high-speed and stable operation of the impeller rotor.

[0003] The existing public patent number is CN208960071U, and the public name is a high-shear wet pulverizer specially used for phthalocyanine pigments, including a base plate, a shock-absorbing pad is provided at the bottom of the base plate, and a motor is provided on the top of the base plate, a coupling is provided on one side of the motor, a control switch is provided on one side of the coupling, a pulverizing cylinder is provided on one side of the control switch, the pulverizing cylinder includes a sound-absorbing layer and a moving blade, and the sound-absorbing layer is provided on the outside of the pulverizing cylinder.

[0004] Although the above-mentioned high shear wet pulverizer has a sealing ring and multiple limit grooves, which can effectively improve the sealing of the pipe connection of the high shear wet pulverizer itself, prevent the leakage of phthalocyanine pigment and corrosion of the connecting thread, and is provided with a feeding device, which can effectively separate the powder and residue of phthalocyanine pigment, and can recycle the residue for reprocessing, and is provided with a sound-absorbing layer, which can effectively absorb the noise generated when the high shear wet pulverizer is working and provide a comfortable working environment, the above-mentioned high shear wet pulverizer is prone to cause the raw materials to clog the screening net when screening the raw materials, and it is inconvenient to separate the materials after pulverization. Utility Model Content

[0005] The purpose of the present invention is to provide a high shear wet grinding device, aiming to solve the problems raised in the above background technology.

[0006] To achieve the above objectives, the present invention provides the following technical solutions:

[0007] A high shear wet pulverizing device comprises: a support frame, a screening and pulverizing mechanism is installed on the upper surface of the support frame, a control panel is installed on the upper surface of the support frame, a separation mechanism adapted to the screening and pulverizing mechanism is installed on the surface of the support frame, a guide bucket for guiding the screening and pulverizing mechanism and the separation mechanism is installed on the surface of the support frame, a water supply mechanism is installed on the surface of one side of the support frame, and a collection box adapted to the separation mechanism is installed on the surface of the support frame.

[0008] As a preferred solution of the present invention, the screening and crushing mechanism includes a crushing box installed on the surface of the support frame, the inner wall of the crushing box is rotatably connected to the crushing shaft, the surface of the crushing shaft is installed with multiple first crushing teeth, the surface of one side of the crushing box is installed with a first servo motor, and the output shaft of the first servo motor is fixedly connected to one end of the crushing shaft, the inner wall of the crushing box is installed with multiple second crushing teeth arranged alternately with the multiple first crushing teeth, and the surface of the other side of the crushing box is installed with a discharge valve.

[0009] As a preferred solution of the present invention, a screening inclined bucket is installed on the top of the crushing box, an upper cover plate is installed on the upper surface of the screening inclined bucket, a screening mesh is provided inside the vibration motor, and a vibration motor is installed on the surface of one side of the screening inclined bucket.

[0010] As a preferred solution of the present invention, the separation mechanism includes a first mounting seat installed on the surface of the support frame, a blanking plate is fixedly connected to the surface of the first mounting seat, and a separation tube is rotatably connected to the surface of the first mounting seat.

[0011] As a preferred solution of the present invention, a mounting plate is installed on one side of the first mounting seat, rotating teeth are fixedly connected to the surface of the separation tube, a second servo motor is installed on the surface of the mounting plate, and a transmission gear is installed on the surface of the output shaft of the second servo motor, and the transmission gear is rotatably connected to the rotating teeth through a transmission chain.

[0012] As a preferred solution of the present invention, a plurality of support seats are installed on the surface of the first mounting seat, and auxiliary wheels are rotatably connected to the surface of the support seats, and the auxiliary wheels are in contact with the separation tube.

[0013] As a preferred solution of the present invention, the water delivery mechanism includes a water storage bucket and a booster water pump installed on the upper surface of the support frame, the water inlet end of the booster water pump is connected to the water storage bucket, the surface of the water outlet end of the booster water pump is installed with a water delivery pipe, and a spray plate is installed at one end outside the water delivery pipe, and the spray plate is installed on the surface of the crushing box.

[0014] Compared with the prior art, the beneficial effects of the present invention are:

[0015] This solution can screen the raw materials through the screening and crushing mechanism. At the same time, the water supply mechanism will spray water on the inside of the screening and crushing mechanism, and the screening will vibrate the raw materials during the screening process, thereby reducing the probability of raw material blockage. Then the screening and crushing mechanism will crush the raw materials and water, and the crushed materials will enter the interior of the separation mechanism through the guide bucket. At this time, the separation mechanism can separate the excess water in the material. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation to the present invention.

[0017] In the attached figure:

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 It is a cross-sectional view of the screening and crushing mechanism in the structure of the utility model;

[0020] Figure 3 It is a schematic diagram of the separation mechanism in the structure of the utility model;

[0021] Figure 4 It is a schematic diagram of the water delivery mechanism in the structure of the present utility model.

[0022] In the figure: 1. Support frame; 2. Screening and crushing mechanism; 201. Crushing box; 202. Crushing shaft; 203. First crushing tooth; 204. First servo motor; 205. Second crushing tooth; 206. Vibration motor; 207. Discharge valve; 208. Screening inclined bucket; 209. Upper cover; 210. Screening net; 3. Control panel; 4. Separation mechanism; 401. First mounting seat; 402. Discharge plate; 403. Separation tube; 404. Mounting plate; 405. Rotating teeth; 406. Second servo motor; 407. Transmission gear; 408. Transmission chain; 409. Support seat; 410. Auxiliary wheel; 5. Guide bucket; 6. Water supply mechanism; 601. Water storage barrel; 602. Booster pump; 603. Water supply pipe; 604. Spray plate; 7. Collection box. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0024] Example

[0025] See also Figure 1-4 , the technical solutions provided in this embodiment are as follows:

[0026] A high shear wet pulverizing device comprises: a support frame 1, a screening and pulverizing mechanism 2 is installed on the upper surface of the support frame 1, a control panel 3 is installed on the upper surface of the support frame 1, a separation mechanism 4 adapted to the screening and pulverizing mechanism 2 is installed on the surface of the support frame 1, a guide bucket 5 for diverting the screening and pulverizing mechanism 2 and the separation mechanism 4 is installed on the surface of the support frame 1, a water supply mechanism 6 is installed on the surface of one side of the support frame 1, a collecting box 7 adapted to the separation mechanism 4 is installed on the surface of the support frame 1, the raw materials can be screened by the screening and pulverizing mechanism 2, and at the same time, the water supply mechanism 6 will spray water on the inside of the screening and pulverizing mechanism 2, and the screening will vibrate the raw materials during the screening process, thereby reducing the probability of raw material blockage, and then the screening and pulverizing mechanism 2 pulverizes the raw materials and water, and the pulverized material enters the inside of the separation mechanism 4 through the guide bucket 5, and at this time, the excess water in the material can be separated by the separation mechanism 4.

[0027] Specifically, the screening and crushing mechanism 2 includes a crushing box 201 installed on the surface of the support frame 1, the inner wall of the crushing box 201 is rotatably connected to the crushing shaft 202, and the surface of the crushing shaft 202 is installed with multiple first crushing teeth 203, a first servo motor 204 is installed on the surface of one side of the crushing box 201, and the output shaft of the first servo motor 204 is fixedly connected to one end of the crushing shaft 202, the inner wall of the crushing box 201 is installed with multiple second crushing teeth 205 that are staggered with the multiple first crushing teeth 203, a discharge valve 207 is installed on the surface of the other side of the crushing box 201, a screening inclined bucket 208 is installed on the top of the crushing box 201, and an upper cover plate 209 is installed on the upper surface of the screening inclined bucket 208, a screening net 210 is provided inside the vibration motor 206, and a vibration motor 206 is installed on the surface of one side of the screening inclined bucket 208.

[0028] In a specific embodiment of the present utility model, when the vibration motor 206 is started, it drives the screening inclined bucket 208 to vibrate. At this time, the raw materials are screened under the action of the screening net 210. Then, when the first servo motor 204 is started, its output shaft drives the crushing shaft 202 to rotate. The rotation of the crushing shaft 202 drives the first crushing teeth 203 to rotate. At this time, the raw materials are crushed with the cooperation of the second crushing teeth 205. After the crushing is completed, the raw materials are discharged through the discharge valve 207.

[0029] Specifically, the separation mechanism 4 includes a first mounting seat 401 installed on the surface of the support frame 1, the surface of the first mounting seat 401 is fixedly connected to a blanking plate 402, the surface of the first mounting seat 401 is rotatably connected to a separation tube 403, a mounting plate 404 is installed on one side of the first mounting seat 401, the surface of the separation tube 403 is fixedly connected to a rotating tooth 405, the surface of the mounting plate 404 is installed with a second servo motor 406, the surface of the output shaft of the second servo motor 406 is installed with a transmission gear 407, and the transmission gear 407 is rotatably connected to the rotating tooth 405 through a transmission chain 408.

[0030] In a specific embodiment of the present invention, when the second servo motor 406 is started, its output shaft drives the transmission gear 407 to rotate. At this time, the separation tube 403 is driven to rotate under the action of the transmission chain 408 and the rotating teeth 405, thereby separating the raw materials.

[0031] Specifically, a plurality of support seats 409 are installed on the surface of the first mounting seat 401 . Auxiliary wheels 410 are rotatably connected to the surfaces of the support seats 409 , and the auxiliary wheels 410 are in contact with the separation tube 403 .

[0032] In a specific embodiment of the present invention, the separation tube 403 moves on the surface of the auxiliary wheel 410 when rotating, thereby increasing the stability of the separation tube 403 when moving.

[0033] Specifically, the water supply mechanism 6 includes a water storage barrel 601 and a booster water pump 602 installed on the upper surface of the support frame 1. The water inlet end of the booster water pump 602 is connected to the water storage barrel 601. A water supply pipe 603 is installed on the surface of the water outlet end of the booster water pump 602. A spray plate 604 is installed at one end of the outer side of the water supply pipe 603, and the spray plate 604 is installed on the surface of the crushing box 201.

[0034] In a specific embodiment of the present invention, when the booster water pump 602 is started, the water inside the water storage barrel 601 is sucked out and the water is transported to the spray plate 604 through the water pipe 603 , and then the water is sprayed through the spray plate 604 .

[0035] Working principle: When the vibration motor 206 is started, it drives the screening inclined bucket 208 to vibrate. At this time, the raw materials are screened under the action of the screening mesh 210. Then, when the first servo motor 204 is started, its output shaft drives the crushing shaft 202 to rotate. The rotation of the crushing shaft 202 drives the first crushing teeth 203 to rotate. At this time, the raw materials are crushed with the cooperation of the second crushing teeth 205. After the crushing is completed, the material is discharged through the discharge valve 207. When the booster water pump 602 is started, the water inside the water storage barrel 601 is sucked out and transported to the spray plate 604 through the water pipe 603. The water is sprayed through the spray plate 604. The crushed material enters the interior of the separation mechanism 4 through the guide bucket 5. When the second servo motor 406 is started, its output shaft drives the transmission gear 407 to rotate. At this time, the separation tube 403 is driven to rotate under the action of the transmission chain 408 and the rotating teeth 405, and the excess water in the material can be separated.

[0036] Finally, it should be noted that the above are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A high shear wet grinding device, characterized in that: include: A support frame (1) is provided, wherein a screening and crushing mechanism (2) is installed on the upper surface of the support frame (1), a control panel (3) is installed on the upper surface of the support frame (1), a separation mechanism (4) adapted to the screening and crushing mechanism (2) is installed on the surface of the support frame (1), a guide bucket (5) for guiding the screening and crushing mechanism (2) and the separation mechanism (4) is installed on the surface of the support frame (1), a water supply mechanism (6) is installed on the surface of one side of the support frame (1), and a collection box (7) adapted to the separation mechanism (4) is installed on the surface of the support frame (1).

2. A high shear wet grinding device according to claim 1, characterized in that: The screening and pulverizing mechanism (2) comprises a pulverizing box (201) mounted on the surface of a support frame (1); the inner wall of the pulverizing box (201) is rotatably connected to a pulverizing shaft (202); a plurality of first pulverizing teeth (203) are mounted on the surface of the pulverizing shaft (202); a first servo motor (204) is mounted on the surface of one side of the pulverizing box (201); and the output shaft of the first servo motor (204) is fixedly connected to one end of the pulverizing shaft (202); a plurality of second pulverizing teeth (205) arranged in an interlaced manner with the plurality of first pulverizing teeth (203) are mounted on the inner wall of the pulverizing box (201); and a discharge valve (207) is mounted on the surface of the other side of the pulverizing box (201).

3. A high shear wet grinding device according to claim 2, characterized in that, A screening slanted bucket (208) is installed on the top of the crushing box (201), an upper cover plate (209) is installed on the upper surface of the screening slanted bucket (208), a screening net (210) is provided inside the vibration motor (206), and a vibration motor (206) is installed on the surface of one side of the screening slanted bucket (208).

4. A high shear wet pulverization device according to claim 1, characterized in that: The separation mechanism (4) comprises a first mounting seat (401) mounted on the surface of the support frame (1), a blanking plate (402) is fixedly connected to the surface of the first mounting seat (401), and a separation tube (403) is rotatably connected to the surface of the first mounting seat (401).

5. A high shear wet pulverization device according to claim 4, characterized in that: A mounting plate (404) is mounted on one side of the first mounting seat (401); a rotating tooth (405) is fixedly connected to the surface of the separation tube (403); a second servo motor (406) is mounted on the surface of the mounting plate (404); a transmission gear (407) is mounted on the surface of the output shaft of the second servo motor (406); and the transmission gear (407) is rotationally connected to the rotating tooth (405) via a transmission chain (408).

6. A high shear wet pulverization device according to claim 5, characterized in that: A plurality of support seats (409) are installed on the surface of the first mounting seat (401), and auxiliary wheels (410) are rotatably connected to the surfaces of the support seats (409), and the auxiliary wheels (410) are in contact with the separation tube (403).

7. A high shear wet pulverization device according to claim 2, characterized in that: The water delivery mechanism (6) comprises a water storage bucket (601) and a booster water pump (602) mounted on the upper surface of the support frame (1); the water inlet of the booster water pump (602) is in communication with the water storage bucket (601); a water delivery pipe (603) is mounted on the surface of the water outlet of the booster water pump (602); a spray plate (604) is mounted on one end of the outer side of the water delivery pipe (603), and the spray plate (604) is mounted on the surface of the crushing box (201).

Citation Information

Patent Citations

  • High-shear wet grinder special for phthalocyanine pigment

    CN208960071U