Recyclable cyclone dust collector powder connecting device
By introducing dust return components and control components into the cyclone dust collector, automatic recovery and temperature control of iron oxide balls are achieved, solving the safety hazards and resource waste caused by the exposure of high-temperature iron oxide balls, and improving operational safety and space utilization.
Patent Information
- Application Number
- CN202422704116.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-06
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2034-11-06
AI Technical Summary
In the process of separating dust from high-temperature iron oxide balls in existing cyclone dust collectors, some iron oxide balls are exposed to the air, which can easily burn workers and make resource recovery inconvenient, posing a safety hazard and wasting resources.
A recyclable cyclone dust collector powder connection device is designed, which includes a dust return component and a control component. It is driven by a flap valve and a motor to achieve automatic recovery and temperature control of iron oxide balls, avoiding manual contact with high-temperature materials.
It improves operational safety, reduces manpower requirements, avoids personal injury, realizes resource recycling, improves space utilization, and meets actual usage needs.
Smart Images

Figure CN223300185U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of cyclone dust collectors, and particularly relates to a powder connecting device for a cyclone dust collector that can be recycled. Background Art
[0002] A cyclone dust collector is a type of dust removal device. Its dust removal mechanism is to make the dust-laden airflow rotate, using centrifugal force to separate dust particles from the airflow and capture them on the wall of the device. Gravity then causes the dust particles to fall into the ash hopper. During the use of the cyclone dust collector, it is necessary to connect the cyclone dust collector to the reactor through a connecting device to ensure that the cyclone dust collector can effectively recover iron oxide balls and realize resource recycling.
[0003] Upon investigation, the publication (announcement) number CN213762368U discloses a cyclone dust collector powder recycling device. This technology discloses "including a dust collector body, the bottom end of the dust collector body is connected to a storage device, the storage device includes a storage box fixedly connected to the discharge end of the dust collector body, and the interior of the storage box is fixedly connected to a conical screen. The technical solution has the function of collecting dust and particles collected by the dust collector body, and under the action of the screen, the particles and dust can be effectively separated. By setting an induced draft phase, the dust inside the storage box can be effectively extracted, achieving the purpose of automatic dust recovery and reuse. The device not only effectively separates materials, but also saves manpower and other technical effects."
[0004] When in use, the above design can effectively extract the dust inside the storage box and achieve the purpose of automatic dust recovery and reuse. However, the current cyclone dust collector separates the dust and HCL of the iron oxide balls that react at high temperature. After separation, some of the iron oxide balls will pass through the lower pipe of the cyclone dust collector and remain in the hopper, exposed to the air, causing the iron oxide balls to undergo high-temperature reaction. Due to the extremely high temperature, if the staff touches them, they will easily get burned, and in severe cases, they may be life-threatening. The flap valve composed of the two valve groups always has one valve in the closed state, which ensures the stable pressure difference on the reactor side and the safety of the working environment.
[0005] In order to solve the above problems, the present application proposes a cyclone dust collector powder connection device that can be recycled. Utility Model Content
[0006] In order to solve the problems raised in the above background technology. The utility model provides a recyclable cyclone dust collector powder connection device, which has the characteristics of preventing iron oxide balls from contacting workers, greatly improving the safety of personnel operation, and recycling iron oxide balls can greatly improve manpower allocation, without the need for manual disposal of iron oxide dust, and without the need for long-term manual supervision, thus avoiding injuries to personnel during the operation of the unit, and taking up a small volume, which can make good use of the space between the reactor and the cyclone dust collector, thereby improving space utilization.
[0007] To achieve the above-mentioned object, the present invention provides the following technical solution: a cyclone dust collector powder connection device capable of recycling and utilizing the cyclone dust collector, comprising a reaction furnace and a cyclone dust collector body disposed on one side of the reaction furnace, wherein a dust return assembly is installed between the reaction furnace and the cyclone dust collector body;
[0008] The dust return assembly includes a dust return pipe arranged between the reaction furnace and the cyclone dust collector body, a connecting pipe arranged between the reaction furnace and the dust return pipe, and a first flap valve and a second flap valve fixed on the surface of the dust return pipe and distributed up and down respectively.
[0009] As a preferred embodiment of a recyclable cyclone dust collector powder connection device of the present invention, the cyclone dust collector body and the dust return pipe are connected through a first flange, the dust return pipe and the connecting pipe are connected through second and third flanges, and the end of the connecting pipe away from the dust return pipe is fixedly connected to the reactor.
[0010] As a preferred embodiment of the utility model of a recyclable cyclone dust collector powder connection device, the four corners between the first flap valve and the second flap valve are connected and sealed by fastening bolts.
[0011] As a preferred embodiment of the utility model of a recyclable cyclone dust collector powder connection device, clamps are fixed on the surfaces of the first flange and the second and third flanges.
[0012] As a preferred embodiment of a recyclable cyclone dust collector powder connection device of the present invention, a fixed bracket is fixed on the side of the reactor surface close to the dust return pipe, and a fixed plate is fixed on the end of the fixed bracket away from the reactor, and the fixed plate is fixed on the surface of the first flap valve.
[0013] As a preferred embodiment of the utility model, a recyclable cyclone dust collector powder connecting device also includes a control component, which includes connecting plates respectively fixed on the surface of the first flap valve and the second flap valve on the side close to the reactor, a driving motor fixed on the surface of the connecting plate, and a rocker arm and a cam fixed on the output end of the driving motor.
[0014] As a preferred embodiment of the utility model of a recyclable cyclone dust collector powder connecting device, a protective pad is bonded to the upper surface of the swing rod.
[0015] Compared with the prior art, the beneficial effects of the present invention are:
[0016] By setting up a dust return component, it is difficult for iron oxide balls to come into contact with workers, which greatly improves the safety of personnel operation. The recovery of iron oxide balls can greatly improve manpower allocation. There is no need for manual disposal of iron oxide dust, and no need for long-term manual supervision, which avoids personal injury caused by unit operation. It also occupies a small volume and can make good use of the space between the reactor and the cyclone dust collector to improve space utilization. A control component is added to this mechanism, and the opening and closing modes of the first flap valve and the second flap valve are added. The time and temperature of the iron oxide balls returning to the furnace can be effectively controlled according to one's own needs. This structure is simple and practical and meets people's actual use needs. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0019] Figure 2 For this utility model Figure 1 Schematic diagram of the structure at A;
[0020] Figure 3 For this utility model Figure 1 Schematic diagram of the structure at B;
[0021] Figure 4 It is a right side view of the overall structure of the utility model;
[0022] In the picture:
[0023] 1. Reactor; 2. Cyclone dust collector body;
[0024] 3. Dust return assembly; 31. Dust return pipe; 32. First flap valve; 33. Second flap valve; 34. First flange; 35. Connecting pipe; 36. Third flange; 37. Clamp; 38. Fixing plate; 39. Second flange; 311. Fastening bolts; 322. Fixing bracket
[0025] 4. Control assembly; 41. Connecting plate; 42. Drive motor; 43. Rocker arm; 44. Protective pad; 45. Cam. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0027] Example 1
[0028] like Figure 1 As shown:
[0029] A cyclone dust collector powder connection device capable of recycling and utilizing the same comprises a reaction furnace 1 and a cyclone dust collector body 2 arranged on one side of the reaction furnace 1.
[0030] In this embodiment: the existing device {publication (announcement) number}: CN213762368U, discloses: a cyclone dust collector powder recycling device, this application makes further improvements on this existing subject, please refer to the disclosed technology below for details; in order to solve the technical problems existing in this existing technology, as disclosed in the background technology above, "although the design can effectively extract the dust inside the storage box and achieve the purpose of automatic dust recovery and reuse, the current cyclone dust collector separates the dust and HCL of the iron oxide balls that react at high temperature. After separation, some of the iron oxide balls will remain in the hopper through the lower pipe of the cyclone dust collector and be exposed to the air, causing the iron oxide balls to undergo high-temperature reaction and just turn from red to black. Due to the extremely high temperature, if the staff touches it, they will easily get burned, and in severe cases, their lives may be endangered." In terms of use, this problem is obviously a real and difficult problem to solve. In view of this, in order to solve this technical problem, a dust return component 3 and a control component 4 are added to this application document, and the electrical equipment involved in this product are all powered by an external power supply.
[0031] More specifically:
[0032] like Figure 1 、 Figure 2 、 Figure 3 and Figure 4 As shown:
[0033] A dust return assembly 3 is installed between the reactor 1 and the cyclone dust collector body 2. The dust return assembly 3 includes a dust return pipe 31 arranged between the reactor 1 and the cyclone dust collector body 2, a connecting pipe 35 arranged between the reactor 1 and the dust return pipe 31, and a first flap valve 32 and a second flap valve 33 fixed on the surface of the dust return pipe 31 and distributed upper and lower respectively.
[0034] In this embodiment: the recyclable cyclone dust collector powder connection device, when in use, first, during the process of separating the dust and HCL of the iron oxide balls in the reactor 1, some of the iron oxide balls will remain in the hopper through the lower pipe of the reactor 1 after separation, and will be discharged into the dust return pipe 31, and then discharged into the first flap valve 32 through the dust return pipe 31. When the motor rotates, the cam connected to the motor drives the first flap valve rocker and the second flap valve rocker to rotate, and the valve plate (not shown in the figure) inside the first flap valve 32 will rotate, so that a certain opening is generated between the valve plate and the first flap valve 32. At this time, the iron oxide balls enter the second flap valve 33. By repeating the above operation, the iron oxide balls will be discharged into the interior of the reactor 1 through the connecting pipe 35, and the iron oxide balls can be recovered, thereby realizing the recycling of resources and avoiding waste of resources. When it is necessary to control the time and temperature of the iron oxide balls returning to the reactor 1, through this operation, it is not easy for the iron oxide balls to come into contact with the staff, which greatly improves the safety of personnel operation. The recovery of iron oxide balls can greatly improve the allocation of manpower, and does not require manual disposal of iron oxide dust, and does not require long-term manual supervision, thus avoiding personal injuries caused by the operation of the unit. In addition, it occupies a small volume and can make good use of the space between the reactor 1 and the cyclone dust collector body 2, thereby improving space utilization.
[0035] It should be noted that: the valve plates of the first flap valve 32 and the second flap valve 33 are opened by the rocker arm driven by the cam connected to the motor. After the iron oxide ball falls, the motor drives the cam to continue to rotate, and the counterweight of the rocker arm automatically resets the valve plate, thereby completing the material transportation. By using the first flap valve 32 and the second flap valve 33, the main purpose is to use the opening and closing of the upper and lower valves at different times to ensure that there is always a valve plate in the middle of the equipment in a closed isolation state to prevent the formation of a pressure difference, ensure that the pressure difference will not be disturbed, and prevent the gas in the reactor from flowing, and the iron oxide ball flows back to the cyclone dust collector body 2 through the dust return pipe 31, affecting the production of the equipment.
[0036] In an optional embodiment, the cyclone dust collector body 2 and the dust return pipe 31 are connected through a first flange 34, the dust return pipe 31 and the first flap valve are connected through a second flange 39, the connecting pipe 35 and the second flap valve are connected through a third flange 36, and the end of the connecting pipe 35 away from the dust return pipe 31 is fixedly connected to the reactor 1.
[0037] In this embodiment: the cyclone dust collector body 2 and the dust return pipe 31 are fixedly connected by a first flange 34, the dust return pipe 31 and the first flap valve are fixedly connected by a second flange 39, and the connecting pipe 35 and the second flap valve are connected by a third flange 36.
[0038] In an optional embodiment, the four corners of the first flap valve 32 and the second flap valve 33 are connected by fastening bolts 311 , and clamps 37 are fixed to the surfaces of the first flange 34 , the second flange 39 , and the third flange 36 .
[0039] In this embodiment: the first flap valve 32 and the second flap valve 33 are fixedly connected by fastening bolts 311, which is convenient for later maintenance operations. The surfaces of the first flange 34 and the second flange 39 are fixed with clamps 37. The clamps 37 can increase the sealing performance of the connection between the first flange 34 and the second flange 36 to avoid air leakage.
[0040] In an optional embodiment, a fixing bracket 322 is fixed on the side of the reactor 1 surface close to the dust return pipe 31 , and a fixing plate 38 is fixed on the end of the fixing bracket 322 away from the reactor 1 . The fixing plate 38 is fixed on the surface of the first flap valve 32 .
[0041] In this embodiment, since the dust return pipe 31 carries the first flap valve 32 and the second flap valve 33 as well as the drive motor 42 , it is securely reinforced by the fixing bracket 322 and the fixing plate 38 to improve the stability.
[0042] Going further;
[0043] like Figure 1 and Figure 2 As shown:
[0044] The recyclable cyclone dust collector powder connection device also includes a control component 4, which includes a connecting plate 41 fixed to the surface of the first flap valve 32 and the second flap valve 33 on the side close to the reactor 1, a drive motor 42, and a cam 45 fixed to the output end of the drive motor 42. The cam 45 and the rocker arm 43 are in the same plane, and a protective pad 44 is bonded to the upper surface of the rocker arm 43.
[0045] In this embodiment: first, the motor 42 is started to drive the cam 45 to rotate, which in turn drives the rocker arm 43 to rotate at an angle, and the rocker arm 43 is used to respectively move the counterweight levers on the first flap valve 32 and the second flap valve 33, and the rotation of the counterweight lever drives the valve plates inside the first flap valve 32 and the second flap valve 33 to rotate, so that the iron oxide balls in the dust return pipe 31 enter the first flap valve 32, the second flap valve 33 and the inside of the reactor 1, so that the time and temperature of the iron oxide balls returning to the furnace can be effectively controlled according to one's own needs. This structure is simple and practical, and meets people's actual use needs. The protective pad 44 can protect the counterweight lever, and at the same time, the hitting noise of the rocker arm 43 can be reduced, thereby improving the use effect of the device.
[0046] It should be noted that the protective pad 44 is made of rubber, which has certain shock absorption and wear resistance characteristics. This structure is more practical.
[0047] The working principle and use process of the utility model: the recycling cyclone dust collector powder connection device, when in use, first, during the process of separating the dust and HCL of the iron oxide balls in the reactor 1, some of the iron oxide balls will remain in the hopper through the lower pipe of the reactor 1 after separation, and be discharged into the dust return pipe 31, and then be discharged into the first flap valve 32 through the dust return pipe 31. When the motor rotates, the cam connected to the motor drives the first flap valve rocker and the second flap valve rocker to rotate, and the valve plate (not shown in the figure) inside the first flap valve 32 will rotate, so that a certain opening is generated between the valve plate and the first flap valve 32, and the iron oxide balls enter the second flap valve 33. Repeat the above operation, and the iron oxide balls will be discharged into the reactor 1 through the connecting pipe 35, which can recycle the iron oxide balls, realize the recycling of resources, and avoid resource waste. When it is necessary to control the time and temperature of the iron oxide balls returning to the reactor 1, this operation is performed. , it is not easy for the iron oxide balls to contact the staff, greatly improving the safety of personnel operation and the recovery of iron oxide balls can greatly improve the manpower allocation, and there is no need for manual disposal of iron oxide dust, no need for long-term manual supervision, and avoids personal injury caused by the operation of the unit. It also occupies a small volume and can make good use of the space between the reactor 1 and the cyclone dust collector body 2, improving space utilization. First, start the motor 42 to drive the cam 45 to rotate and then drive the rocker arm 43 to rotate the angle. The rocker arm 43 is used to shift the counterweight lever on the first flap valve 32 and the second flap valve 33, thereby driving the valve plates inside the first flap valve 32 and the second flap valve 33 to rotate, so that the iron oxide balls in the return dust pipe 31 enter the first flap valve 32, the second flap valve 33 and the inside of the reactor 1, so that the time and temperature of the iron oxide balls returning to the furnace can be effectively controlled according to one's own needs. This structure is simple and practical, and meets people's actual use needs.
[0048] Finally, it should be noted that the above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.
Claims
1. A cyclone dust collector powder connection device for recycling, comprising a reaction furnace (1) and a cyclone dust collector body (2) arranged on one side of the reaction furnace (1), characterized in that: A dust return assembly (3) is installed between the reaction furnace (1) and the cyclone dust collector body (2); The dust return assembly (3) comprises a dust return pipe (31) arranged between the reaction furnace (1) and the cyclone dust collector body (2), a connecting pipe (35) arranged between the reaction furnace (1) and the dust return pipe (31), and a first flap valve (32) and a second flap valve (33) arranged above and below the dust return pipe (31), respectively.
2. The recyclable cyclone dust collector powder connecting device according to claim 1, characterized in that: The cyclone dust collector body (2) and the dust return pipe (31) are connected via a first flange (34), the dust return pipe (31) and the connecting pipe (35) are connected via a second flange (39) and a third flange (36), and the end of the connecting pipe (35) away from the dust return pipe (31) is fixedly connected to the reactor (1).
3. The recyclable cyclone dust collector powder connecting device according to claim 2, characterized in that: The first flap valve (32) and the second flap valve (33) are connected and sealed at four corners by fastening bolts (311).
4. The recyclable cyclone dust collector powder connecting device according to claim 3, characterized in that: The surfaces of the first flange (34), the second flange (39) and the third flange (36) are all fixed with clamps (37) for sealing.
5. The recyclable cyclone dust collector powder connecting device according to claim 4, characterized in that: A fixing bracket (322) is fixed on the side of the surface of the reaction furnace (1) close to the dust return pipe (31), and a fixing plate (38) is fixed on the end of the fixing bracket (322) away from the reaction furnace (1), and the fixing plate (38) is fixed on the surface of the first flap valve (32).
6. The recyclable cyclone dust collector powder connecting device according to claim 5, characterized in that: The invention also includes a control assembly (4), which includes a connecting plate (41) fixed to the surface of the first flap valve (32) and the second flap valve (33) on the side close to the reaction furnace (1), a driving motor (42) connecting the first flap valve (32) and the second flap valve (33), a rocker (43) fixed to the output end of the driving motor (42), and a cam (45) at the driving motor.
7. The recyclable cyclone dust collector powder connecting device according to claim 6, characterized in that: A protective pad (44) is bonded to the upper surface of the swing rod (43).
Citation Information
Patent Citations
Powder recycling device of cyclone dust collector
CN213762368U