Dip-coating tool for efficiently machining metal support

By designing dip coating tooling for metal brackets and using positioning rods and reinforcement rod structures, the orderly fixation of multiple brackets is achieved, solving the problems of low efficiency and uneven coating in the prior art, and improving processing efficiency and coating quality.

CN223300280UActive Publication Date: 2025-09-05ZHEJIANG WANFENG SHANGDA COATING TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422846401.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-21
Publication Date
2025-09-05
Estimated Expiration
2034-11-21

AI Technical Summary

Technical Problem

The existing metal bracket dip coating process has problems such as low efficiency, uneven coating and serious damage, especially when single brackets are processed, which affects the use effect.

Method used

A dip coating tool including a ring, a suspension assembly, a positioning rod, a support rod and a connecting shaft is designed. Through the combination of the positioning rod and the first vertical rod, the orderly fixation of multiple brackets is achieved, ensuring that there is no sliding during the dip coating process, and the stability is improved by strengthening the rod reinforcement structure.

Benefits of technology

Improves production efficiency, ensures the integrity and uniformity of the coating, reduces coating damage, and improves the service life and anti-corrosion effect of the metal bracket.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223300280U_ABST
    Figure CN223300280U_ABST
Patent Text Reader

Abstract

The utility model provides a dip-coating tool for efficiently processing a metal bracket, which belongs to the technical field of processing tools and comprises a circular ring, a suspension assembly, a first cross rod, a second cross rod, a first vertical rod, a second vertical rod, a positioning rod, a supporting rod, a connecting shaft, a connecting hole, a first reinforcing rod, a second reinforcing rod, a third reinforcing rod and the like. The problems of low spraying efficiency and uniform coating spraying in the prior art are solved. According to the utility model, the positioning rod and the first vertical rod are specially designed, so that a plurality of metal brackets can be placed, and compared with a traditional single treatment method, the production efficiency is greatly improved. After the metal support is placed on the tool, the positioning rod can be located in the clamping groove of the metal support, and the metal support can be clamped after the tool rotates. The first vertical rod penetrates through the mounting hole, and the tool position can be directly positioned. The positioning rod and the first vertical rod are fixed in a double-point mode, the metal support can be orderly fixed to the tool at an angle, it is guaranteed that the metal support does not slide in the dip-coating process, and completeness and uniformity of a coating can be protected to the maximum extent compared with disordered placement.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model belongs to the technical field of processing tooling, in particular to a dipping tooling for efficiently processing a metal bracket. Background Art

[0002] Existing metal stent surface treatment usually adopts a process of first dipping in liquid and then spraying. Since the process is time-consuming, operators usually place them in a disorderly manner for dipping and spraying. However, when a single metal stent is heavy, it is extremely easy to slide and bump into each other during the dipping process, which will seriously damage the coating and require a large area to be sprayed later. Although ordered dipping can reduce bumps, the efficiency is too low, and only about 2-3 stents can be moved up and down at a time. Manual spraying can also easily cause uneven coating thickness, which will affect the service life and anti-corrosion effect of the stent. Summary of the Invention

[0003] The purpose of the utility model is to solve the above problems in the existing technology and propose a dipping tool for efficiently processing metal brackets, which has the characteristics of high efficiency and uniform surface coating spraying.

[0004] The purpose of this utility model can be achieved through the following technical solutions:

[0005] A dipping tool for efficiently processing a metal bracket is characterized by comprising a ring, a suspension component, a positioning rod, a support rod, and a connecting shaft.

[0006] A connecting shaft is provided in the middle of the ring, and the ring and the connecting shaft are coaxial. A plurality of positioning rods which can be clamped in the clamping slots of the metal bracket are welded on the ring, one end of the positioning rod is fixedly connected to the ring, and the other end of the positioning rod is vertically upward.

[0007] Several groups of suspension components are fixedly connected between the circular ring and the connecting shaft.

[0008] The suspension assembly comprises a first crossbar, a second crossbar, a first vertical bar, and a second vertical bar. One end of each of the first crossbar and the second crossbar is fixedly connected to the connecting shaft and the other end is fixedly connected to the ring. There is a certain angle between the first crossbar and the second crossbar.

[0009] A first vertical rod is welded between the first cross bar and the second cross bar near one end of the connecting shaft, one end of the first vertical rod is welded between the first cross bar and the second cross bar, and the other end of the first vertical rod is vertically upward and can pass through the mounting hole of the metal bracket.

[0010] The second cross bar is welded to one end of the second vertical bar, and the other end of the second cross bar is vertically upward.

[0011] The upper end of the second vertical rod is connected to one end of the support rod, and the other end of the support rod is fixedly connected to the middle of the first vertical rod in another adjacent group of suspension components.

[0012] Furthermore, a first reinforcing rod is connected to the connecting shaft, one end of the first reinforcing rod is connected to the connecting shaft, and the other end is connected to the first vertical rod.

[0013] Furthermore, one end of the positioning rod close to the ring is connected to a second reinforcing rod, and the other end of the second reinforcing rod is connected to the second cross bar.

[0014] Furthermore, a third reinforcing rod is connected to the circular ring, one end of the third reinforcing rod is connected to the circular ring, and the other end is connected to the second vertical rod.

[0015] Furthermore, a connecting hole is provided on the connecting shaft.

[0016] Compared with the prior art, this application has the following advantages:

[0017] In the present invention, a plurality of metal brackets 100 can be placed by specially designing the positioning rod 3 and the first vertical rod 24, which greatly improves production efficiency compared to the traditional single processing method. After the metal bracket 100 is placed on the tooling, the positioning rod 3 can be in the metal bracket 100 slot 101, and the metal bracket 100 can be clamped after the tooling is rotated. The first vertical rod 24 passes through the mounting hole 102, and the position of the tooling can be directly positioned. The positioning rod 3 and the first vertical rod are fixed at two points, and the metal bracket 100 can be fixed to the tooling at an angle and in an orderly manner, ensuring that the metal bracket 100 does not slide during dip coating. Compared with disordered placement, it can protect the integrity and uniformity of the coating to the greatest extent. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a structural diagram of the present utility model.

[0019] Figure 2 This is a schematic diagram after the metal bracket is placed in this application.

[0020] Figure 3 This is a longitudinal schematic diagram of the installation of the dip coating tool in this application

[0021] In the figure, 100, metal bracket, 101, slot, 102, mounting hole,

[0022] 1. Ring,

[0023] 2. Suspension assembly, 22. First crossbar, 23. Second crossbar, 24. First vertical bar, 25. Second vertical bar;

[0024] 3. Positioning rod,

[0025] 4. Support rod,

[0026] 5. Connecting shaft, 51. Connecting hole,

[0027] 6. The first reinforcement bar,

[0028] 7. Second reinforcement bar,

[0029] 8. The third reinforcement rod. DETAILED DESCRIPTION

[0030] The following are specific embodiments of the present invention and the accompanying drawings to further describe the technical solution of the present invention, but the present invention is not limited to these embodiments.

[0031] like Figure 1 、 Figure 2 As shown, a dipping tool for efficiently processing metal brackets is characterized by including a ring 1, a suspension component 2, a positioning rod 3, a support rod 4, and a connecting shaft 5.

[0032] The ring 1 has a connecting shaft 5 in the middle, and the ring 1 and the connecting shaft 5 are coaxial. The ring is welded with a plurality of positioning rods 3 that can be clamped into the clamping slots 101 of the metal bracket 100. One end of the positioning rod 3 is fixedly connected to the ring 1, and the other end of the positioning rod 3 is vertically upward.

[0033] Several groups of suspension components 2 are fixedly connected between the ring 1 and the connecting shaft 5.

[0034] The suspension assembly 2 includes a first crossbar 22, a second crossbar 23, a first vertical bar 24, and a second vertical bar 25. One end of each of the first crossbar 22 and the second crossbar 23 is fixedly connected to the connecting shaft 5 and the other end is fixedly connected to the ring 1. There is a certain angle between the first crossbar 22 and the second crossbar 23.

[0035] A first vertical rod 24 is welded in the middle of the first cross bar 22 and the second cross bar 23 near one end of the connecting shaft 5. One end of the first vertical rod 24 is welded in the middle of the first cross bar 22 and the second cross bar 23. The other end of the first vertical rod 24 is vertically upward and can pass through the mounting hole 102 of the metal bracket 100.

[0036] The second cross bar 23 is welded to one end of the second vertical bar 25 ; the other end of the second cross bar 23 is vertically upward.

[0037] The upper end of the second vertical rod 25 is connected to one end of the support rod 4 , and the other end of the support rod 4 is fixedly connected to the middle of the first vertical rod 24 in another adjacent group of suspension components 2 .

[0038] In the present invention, a plurality of metal brackets 100 can be placed by specially designing the positioning rod 3 and the first vertical rod 24, which greatly improves production efficiency compared to the traditional single processing method. After the metal bracket 100 is placed on the tooling, the positioning rod 3 can be in the metal bracket 100 slot 101, and the metal bracket 100 can be clamped after the tooling is rotated. The first vertical rod 24 passes through the mounting hole 102, and the position of the tooling can be directly positioned. The positioning rod 3 and the first vertical rod are fixed at two points, and the metal bracket 100 can be fixed to the tooling at an angle and in an orderly manner, ensuring that the metal bracket 100 does not slide during dip coating. Compared with disordered placement, it can protect the integrity and uniformity of the coating to the greatest extent.

[0039] In the present invention, the ring 1 and the connecting shaft 5 are coaxial, ensuring that the centrifugal force on each metal bracket 100 is relatively consistent. The first crossbar 22 and the second crossbar 23 are in close contact at the end fixed to the connecting shaft 5, and the angle between the first crossbar 22 and the second crossbar 23 is relatively small, ensuring that the first vertical bar 24 is fixedly welded between the first crossbar 22 and the second crossbar 23.

[0040] like Figure 1 As shown, the connecting shaft 5 is further connected to a first reinforcing rod 6. One end of the first reinforcing rod 6 is connected to the connecting shaft 5, and the other end is connected to the first vertical rod 24.

[0041] like Figure 1 As shown, the positioning rod 3 is further connected to a second reinforcing rod 7 at one end close to the ring 1 , and the other end of the second reinforcing rod 7 is connected to the second cross bar 23 .

[0042] like Figure 1 、 Figure 2 As shown, a third reinforcing rod 8 is also connected to the circular ring 1 , one end of the third reinforcing rod 8 is connected to the circular ring, and the other end is connected to the second vertical rod 25 .

[0043] In the present invention, the first reinforcing rod 6 provides reinforced support for the first vertical rod 24. The second reinforcing rod 7 provides reinforced support for the positioning rod 3, and the third reinforcing rod 8 provides reinforced support for the second vertical rod 25. The first vertical rod 24 and the positioning rod 3 serve as positioning points. The support rod 4 welded to the second vertical rod 25 directly supports the metal bracket 100, allowing the metal bracket 100 to be dip-coated over a maximum surface area. The weight of the metal bracket 100 directly acts on the support rod 4.

[0044] By providing the first reinforcing rod 6 , the second reinforcing rod 7 and the third reinforcing rod 8 , the first vertical rod 24 , the positioning rod 3 and the supporting rod 4 can be reinforced, making the tooling more solid and reliable and having a longer service life.

[0045] like Figure 3 As shown, a connecting hole 51 is provided on the connecting shaft 5 .

[0046] In the present invention, the connection holes 51 are provided so that multiple brackets can be directly mounted on a conventional dipping machine in the longitudinal direction. The connection holes 51 can be fixed with nuts to fix fixtures. The operator can determine the number of fixtures to be installed based on the number of processes, thereby greatly improving the efficiency of orderly dipping.

[0047] It should be noted that all directional indications in the embodiments of the present invention (such as up, down, left, right, front, back, etc.) are only used to explain the relative position relationship, movement status, etc. between the various components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.

[0048] In addition, the descriptions of "first", "second", etc. in the present invention are only for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. At the same time, the meaning of "and / or" appearing in the full text is to include three schemes. Taking "A and / or B" as an example, it includes scheme A, or scheme B, or a scheme in which A and B are satisfied at the same time. In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in this field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention. The above components are all universal standard parts or components known to people in this technical field. Their structures and principles are all known to people in this field through technical manuals or through conventional experimental methods.

[0049] The specific embodiments described herein are merely illustrative of the spirit of the present invention. Persons skilled in the art may make various modifications, additions, or substitutions to the described specific embodiments without departing from the spirit of the present invention or exceeding the scope defined by the appended claims.

[0050] Although the term "etc." is frequently used in this document, the possibility of using other terms is not excluded. These terms are used only to more conveniently describe and explain the essence of the present invention; interpreting them as any additional restriction is contrary to the spirit of the present invention.

Claims

1. A dip coating tool for efficiently processing metal brackets, characterized in that: It comprises a ring (1), a suspension assembly (2), a positioning rod (3), a support rod (4), and a connecting shaft (5); A connecting shaft (5) is provided in the middle of the circular ring (1), and the circular ring (1) and the connecting shaft (5) are coaxial; a plurality of positioning rods (3) capable of being clamped in the clamping grooves (101) of the metal bracket (100) are welded on the circular ring; one end of the positioning rod (3) is fixedly connected to the circular ring (1), and the other end of the positioning rod (3) is vertically upward; Several groups of suspension components (2) are fixedly connected between the circular ring (1) and the connecting shaft (5); The set of suspension components (2) comprises a first crossbar (22), a second crossbar (23), a first vertical bar (24) and a second vertical bar (25); one end of each of the first crossbar (22) and the second crossbar (23) is fixedly connected to the connecting shaft (5) and the other end is fixedly connected to the ring (1); there is a certain angle between the first crossbar (22) and the second crossbar (23); A first vertical rod (24) is welded between one end of the first cross bar (22) and the second cross bar (23) near the connecting shaft (5); one end of the first vertical rod (24) is welded between the first cross bar (22) and the second cross bar (23); the other end of the first vertical rod (24) is vertically upward and can pass through the mounting hole (102) of the metal bracket (100); The second cross bar (23) is welded to one end of the second vertical bar (25); the other end of the second cross bar (23) is vertically upward; The upper end of the second vertical rod (25) is connected to one end of the support rod (4), and the other end of the support rod (4) is fixedly connected to the middle of the first vertical rod (24) in another adjacent group of suspension components (2).

2. The dip coating tool for efficiently processing metal brackets according to claim 1, characterized in that: The connecting shaft (5) is also connected to a first reinforcing rod (6); one end of the first reinforcing rod (6) is connected to the connecting shaft (5), and the other end is connected to the first vertical rod (24).

3. The dip coating tool for efficiently processing metal brackets according to claim 2, characterized in that: The positioning rod (3) is also connected to a second reinforcing rod (7) at one end close to the ring (1), and the other end of the second reinforcing rod (7) is connected to a second crossbar (23).

4. The dip coating tool for efficiently processing metal brackets according to claim 3, characterized in that: A third reinforcing rod (8) is also connected to the circular ring (1), one end of the third reinforcing rod (8) is connected to the circular ring, and the other end is connected to the second vertical rod (25).

5. The dip coating tool for efficiently processing metal brackets according to claim 4, characterized in that: A connecting hole (51) is provided on the connecting shaft (5).