Metal surface treatment pre-cleaning device

By designing the conveyor belt and positioning components in the box, the problem that existing devices are difficult to clean both sides of the metal plate at the same time is solved, and efficient cleaning and debris filtration are achieved, which is suitable for positioning of metal plates of different thicknesses.

CN223300530UActive Publication Date: 2025-09-05CHONGQING DENGXIN WHITE IRON PROCESSING CO LTD
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Patent Information

Application Number
CN202422359440.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-26
Publication Date
2025-09-05
Estimated Expiration
2034-09-26

AI Technical Summary

Technical Problem

It is difficult for existing metal surface treatment devices to clean both sides of the metal plate at the same time, and high-pressure water flow can easily cause the metal plate to bounce and disengage, and it is impossible to effectively position and adjust.

Method used

A cleaning device including a box, a conveyor belt and a positioning assembly is designed. Both sides of the metal plate are washed simultaneously through a transverse tube nozzle, and debris are filtered using a slope plate and a filter mesh. The positioning assembly is combined with the positioning assembly to prevent the metal plate from falling apart and adapting to metal plates of different thicknesses.

Benefits of technology

It realizes efficient cleaning of both sides of the metal plate, reduces filter clogging, facilitates debris collection and water recycling, and prevents the metal plate from bounced up during the cleaning process, and is suitable for positioning of metal plates of different thicknesses.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of metal surface treatment, and discloses a metal surface treatment pre-cleaning device which comprises a box body, a first conveying belt and a second conveying belt, the first conveying belt and the second conveying belt are installed at the rear end and the front end of the top of the box body respectively, and a cleaning assembly is installed in the box body. A positioning assembly is installed at the top of the box body, the cleaning assembly comprises two transverse pipes and two inclined plates, the two transverse pipes are fixedly installed in the box body and located between the first conveying belt and the second conveying belt, and a plurality of spray heads are installed at the bottoms and the tops of the two transverse pipes correspondingly. The metal plate washing and cleaning device can wash and clean the two faces of a metal plate at the same time, collection is conducted through the dirt collecting box, blocking of a filter screen is reduced, regular cleaning of the interior is facilitated, water recycling is facilitated, meanwhile, the internal cleaning condition is conveniently observed, the metal plate is prevented from bouncing and disengaging during washing and cleaning, and the metal plate washing and cleaning device is suitable for positioning metal plates of different thicknesses.
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Description

Technical Field

[0001] The utility model relates to the technical field of metal surface treatment, in particular to a metal surface treatment pre-cleaning device. Background Art

[0002] During the processing of metal plates or sheets used to make ventilation ducts, the metal surface needs to be initially cleaned and decontaminated to ensure the cleanliness and roughness of the metal surface, thereby improving the quality and efficiency of subsequent processing (such as coating, welding, bonding, etc.).

[0003] A Chinese patent provides a metal surface treatment pre-cleaning device, publication number CN220005154U, which includes a cleaning box and a cleaning device. The cleaning device includes a smearing component and a scrubbing component. The smearing component includes a smearing motor and a smearing roller with a brush. The smearing motor is installed on the outer wall of the cleaning box, and its output shaft is fixedly connected to the smearing roller. The smearing roller is installed in the cleaning box, and a cleaning liquid outlet pipe is arranged opposite to the smearing roller.

[0004] The above-mentioned cleaning device has the effect of evenly scrubbing the surface of the metal parts to achieve uniform cleaning. Since both sides of the metal plate need to be cleaned, the cleaning brush can easily scratch the metal surface, which is not convenient for cleaning both sides of the metal plate at the same time. In addition, during flushing and cleaning, the high-pressure water flow can easily bounce the metal plate off, which is not convenient for positioning and adjustment of the metal plate. Utility Model Content

[0005] The purpose of the utility model is to provide a metal surface treatment pre-cleaning device to solve the technical problems in the background technology.

[0006] To achieve the above objectives, the present invention provides the following technical solutions:

[0007] The cleaning device of claim 1, wherein the cleaning device comprises a first conveyor belt and a second conveyor belt, wherein the first conveyor belt and the second conveyor belt are respectively installed on the top of the box body at the rear end and the front end, a cleaning assembly is installed inside the box body, and a positioning assembly is installed on the top of the box body. The cleaning assembly comprises two transverse tubes and two inclined plates, the two transverse tubes are fixedly installed inside the box body and are located between the first conveyor belt and the second conveyor belt, and a plurality of nozzles are respectively installed at the bottom and the top of the two transverse tubes, a circulation groove is provided on both sides of the interior of the box body, the two inclined plates are respectively installed below the first conveyor belt and the second conveyor belt, a filter screen is installed on the inner sides of the two inclined plates, and a dirt collecting box is movably installed between the two inclined plates, a accommodating chamber is provided inside the box body at the bottom end, a sealing cover is connected to a drain outlet on one side of the accommodating chamber, a circulating pump is installed on the back side of the accommodating chamber, and a water pipe is connected between the water outlet of the circulating pump and the two transverse tubes.

[0008] Preferably, the two transverse tubes are symmetrical in vertical direction, the belt surfaces of the first conveyor belt and the second conveyor belt are in the form of a network chain, and the two transverse tubes are vertically disposed between the first conveyor belt and the second conveyor belt.

[0009] Preferably, the two inclined plates are symmetrically installed, and the dirt collecting box is slidably arranged between the two inclined plates.

[0010] Preferably, the height between the upper and lower ends of the circulation groove is greater than the height between the upper and lower parts of the first conveyor belt and the second conveyor belt, and the accommodating cavity is interconnected with the two horizontal pipes through the water pipe.

[0011] Preferably, the positioning assembly includes a top plate and two partitions, the top plate is fixedly mounted on the top of the box body, the two partitions are respectively fixedly mounted on the front and rear ends of the bottom of the top plate, an observation window is provided inside the partition, a lifting frame is movably mounted through the top of the top plate, a screw is movably mounted on the top of the top plate and through the interior of the lifting frame, a turntable is fixedly mounted on the top end of the screw, a fixing frame is fixedly mounted on the bottom of the lifting frame, guide rails are installed on both sides of the fixing frame, and a pressure roller is movably mounted on the bottom of the fixing frame.

[0012] Preferably, the bottom end of the screw is connected to the top plate via a bearing, and the lifting frame is sleeved on the outside of the screw in a threaded connection.

[0013] Preferably, the lifting frame passes through the top of the top plate and is arranged to slide up and down, and both sides of the fixing frame are arranged to slide in a guided manner through guide rails.

[0014] Compared with the prior art, the beneficial effects of the present invention are:

[0015] 1) The cleaning device is provided with a cleaning component. The circulating pump transports the water in the accommodating chamber to two horizontal pipes, and sprays it out through the nozzle, which can simultaneously flush and clean the two sides of the metal plate, realizing the assembly line cleaning operation. The water droplets after flushing are dropped onto the inclined plate and the filter screen through the mesh chain belt surface, which can filter out large particles of debris and metal debris in the water. The water is collected in the sewage collection box, reducing the blockage of the filter screen and facilitating regular cleaning of the interior. The filtered water enters the accommodating chamber, which is conducive to the recycling of water.

[0016] 2) The cleaning device is equipped with a positioning assembly and a partition to prevent the cleaning water from splashing outward. The observation window is used to observe the internal cleaning status. The pressure and rotation of the pressure roller prevent the metal plate from bouncing off during flushing and cleaning. The lifting frame is driven up and down by the screw to facilitate the adjustment of the pressure roller height. It is suitable for positioning metal plates of different thicknesses. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1This is a schematic diagram of the overall structure of a metal surface treatment pre-cleaning device in an embodiment of the present utility model;

[0018] Figure 2 This is a schematic diagram of the internal structure of the cleaning component in an embodiment of the present utility model;

[0019] Figure 3 This is a schematic diagram of the back structure of the box in the embodiment of the present utility model;

[0020] Figure 4 Schematic diagram of the internal structure of the positioning component in the embodiment of the present utility model.

[0021] In the figure: 1. Box body; 2. First conveyor belt; 3. Second conveyor belt; 4. Cleaning assembly; 5. Positioning assembly; 6. Horizontal pipe; 7. Nozzle; 8. Circulation trough; 9. Inclined plate; 10. Filter screen; 11. Sewage collecting box; 12. Accommodating chamber; 13. Sealing cover; 14. Circulation pump; 15. Water pipe; 16. Top plate; 17. Partition; 18. Observation window; 19. Lifting frame; 20. Screw; 21. Turntable; 22. Fixed frame; 23. Guide rail; 24. Pressing roller. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0023] Example 1

[0024] Combine Figures 1-4 A metal surface treatment pre-cleaning device includes a box body 1, a first conveyor belt 2 and a second conveyor belt 3. The first conveyor belt 2 and the second conveyor belt 3 are respectively installed at the rear end and the front end of the top of the box body 1. A cleaning component 4 is installed inside the box body 1, and a positioning component 5 is installed on the top of the box body 1.

[0025] See Figure 2 and Figure 3, it is further obtained that the cleaning assembly 4 includes two horizontal pipes 6 and two inclined plates 9, the two horizontal pipes 6 are fixedly installed inside the box body 1 and are located between the first conveyor belt 2 and the second conveyor belt 3, and a number of nozzles 7 are respectively installed at the bottom and top of the two horizontal pipes 6. Flow grooves 8 are opened on both sides of the interior of the box body 1, and the two inclined plates 9 are respectively installed below the first conveyor belt 2 and the second conveyor belt 3. Filters 10 are installed on the inner sides of the two inclined plates 9, and a sewage collecting box 11 is movably installed between the two inclined plates 9. An accommodating chamber 12 is provided near the bottom end of the interior of the box body 1, and a sealing cover 13 is connected to the drain outlet on one side of the accommodating chamber 12. A circulating pump 14 is installed on the back side of the accommodating chamber 12, and a water pipe 15 is connected between the water outlet of the circulating pump 14 and the two horizontal pipes 6.

[0026] The two transverse tubes 6 are symmetrical in vertical direction. The belt surfaces of the first conveyor belt 2 and the second conveyor belt 3 are in a network chain type. The two transverse tubes 6 are vertically disposed between the first conveyor belt 2 and the second conveyor belt 3 .

[0027] The two inclined plates 9 are symmetrically installed, and the dirt collecting box 11 is located between the two inclined plates 9 and is slidably arranged.

[0028] The height between the upper and lower ends of the circulation groove 8 is greater than the height between the upper and lower parts of the first conveyor belt 2 and the second conveyor belt 3 . The accommodating cavity 12 communicates with the two horizontal pipes 6 through the water pipe 15 .

[0029] Specifically, when the metal plate passes between the first conveyor belt 2 and the second conveyor belt 3, the water in the accommodating chamber 12 is transported to the two horizontal pipes 6 through the circulation pump 14, and is sprayed out through the nozzle 7 to simultaneously flush and clean the two surfaces of the metal plate. The cleaned sewage passes through the circulation groove 8 and is filtered through the filter screen 10 in the inclined plate 9, so that the large particles of debris and metal debris after flushing are collected in the sewage collection box 11, which is convenient for water filtration and recycling.

[0030] Example 2

[0031] See Figure 4 , and on the basis of Example 1, it is further obtained that the positioning assembly 5 includes a top plate 16 and two partitions 17, the top plate 16 is fixedly installed on the top of the box body 1, and the two partitions 17 are respectively fixedly installed at the front and rear ends of the bottom of the top plate 16, and an observation window 18 is provided inside the partition 17. A lifting frame 19 is movably installed through the top of the top plate 16, and a screw 20 is movably installed on the top of the top plate 16 and through the inside of the lifting frame 19. A turntable 21 is fixedly installed on the top of the screw 20, and a fixed frame 22 is fixedly installed at the bottom of the lifting frame 19. Guide rails 23 are installed on both sides of the fixed frame 22, and a pressure roller 24 is movably installed at the bottom of the fixed frame 22.

[0032] The bottom end of the screw rod 20 is connected to the top plate 16 via a bearing, and the lifting frame 19 is sleeved on the outside of the screw rod 20 in a threaded connection.

[0033] The lifting frame 19 passes through the top of the top plate 16 and is slidably arranged up and down. Both sides of the fixing frame 22 are guided and slidably arranged through guide rails 23.

[0034] Specifically, the pressure roller 24 is used to prevent the metal plate from detaching or deflecting during the flushing and cleaning process. The screw 20 drives the lifting frame 19 to slide up and down, and the fixed frame 22 drives the pressure roller 24 to move up and down to position metal plates of different thicknesses, making it easier to adjust the height of the pressure roller 24.

[0035] In actual operation, the first conveyor belt 2 and the second conveyor belt 3 are used to convey the metal plate. The metal plate is conveyed into the box body 1 by the first conveyor belt 2 and conveyed out by the second conveyor belt 3. When the metal plate passes between the first conveyor belt 2 and the second conveyor belt 3, water is sprayed onto the surface of the metal plate through the nozzle 7 to flush and clean the metal plate.

[0036] During the cleaning process, the water in the accommodating chamber 12 is transported to the two horizontal pipes 6 by the circulation pump 14 and sprayed out through the nozzle 7 to simultaneously flush and clean the two surfaces of the metal plate. The water at the top flows downward through the circulation groove 8 and the mesh chain belt surface of the first conveyor belt 2 and the second conveyor belt 3, and is prevented from overflowing by the inclined plate 9. The large particles of debris and metal debris in the flushed and cleaned water are filtered through the filter screen 10. The large particles of debris and metal debris automatically slide into the sewage collection box 11 through the inclined filter screen 10. The sewage collection box 11 is extracted for regular cleaning, and the filtered water flows into the accommodating chamber 12 for recycling.

[0037] When high-pressure washing is performed on the two sides of metal plates of different thicknesses, the observation window 18 is used to observe the internal cleaning status. By rotating the turntable 21, the screw 20 drives the lifting frame 19 to slide up and down, and drives the fixed frame 22 to slide up and down, so that the distance between the pressure roller 24 and the first conveyor belt 2 changes. When the metal plate passes through the bottom of the pressure roller 24 for washing, the pressure roller 24 prevents the metal plate from falling off, which can be suitable for positioning metal plates of different thicknesses.

[0038] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A metal surface treatment pre-cleaning device, comprising a housing (1), a first conveyor belt (2) and a second conveyor belt (3), wherein the first conveyor belt (2) and the second conveyor belt (3) are respectively installed at the top of the housing (1) near the rear end and the front end, and characterized in that: A cleaning assembly (4) is installed inside the box (1), and a positioning assembly (5) is installed on the top of the box (1); The cleaning assembly (4) comprises two transverse tubes (6) and two inclined plates (9), the two transverse tubes (6) being fixedly mounted inside the box body (1) and being located between the first conveyor belt (2) and the second conveyor belt (3), a plurality of nozzles (7) being mounted on the bottom and top of the two transverse tubes (6), the interior of the box body (1) being provided with flow grooves (8) on both sides, the two inclined plates (9) being mounted below the first conveyor belt (2) and the second conveyor belt (3), the inner sides of the two inclined plates (9) being provided with filter screens (10), a dirt collecting box (11) being movably mounted between the two inclined plates (9), the interior of the box body (1) being provided with a accommodating chamber (12) at the bottom end, a sealing cover (13) being connected to a drain outlet on one side of the accommodating chamber (12), a circulating pump (14) being mounted on the back side of the accommodating chamber (12), and a water pipe (15) being connected between the water outlet of the circulating pump (14) and the two transverse tubes (6).

2. A metal surface treatment pre-cleaning device according to claim 1, characterized in that: The two transverse tubes (6) are symmetrical in vertical direction, the belt surfaces of the first conveyor belt (2) and the second conveyor belt (3) are in a network chain type, and the two transverse tubes (6) are vertically arranged between the first conveyor belt (2) and the second conveyor belt (3).

3. The metal surface treatment pre-cleaning device according to claim 1, characterized in that: The two inclined plates (9) are symmetrically installed, and the dirt collecting box (11) is located between the two inclined plates (9) and is slidably arranged.

4. The metal surface treatment pre-cleaning device according to claim 1, characterized in that: The height between the upper and lower ends of the circulation groove (8) is greater than the height between the upper and lower parts of the first conveyor belt (2) and the second conveyor belt (3), and the accommodating cavity (12) is interconnected with the two horizontal pipes (6) through the water pipe (15).

5. The metal surface treatment pre-cleaning device according to claim 1, characterized in that: The positioning assembly (5) comprises a top plate (16) and two partitions (17), wherein the top plate (16) is fixedly mounted on the top of the box body (1), and the two partitions (17) are respectively fixedly mounted on the front and rear ends of the bottom of the top plate (16), an observation window (18) is provided inside the partition (17), a lifting frame (19) is movably mounted through the top of the top plate (16), a screw (20) is movably mounted on the top of the top plate (16) and through the inside of the lifting frame (19), a turntable (21) is fixedly mounted on the top end of the screw (20), a fixed frame (22) is fixedly mounted on the bottom of the lifting frame (19), guide rails (23) are mounted on both sides of the fixed frame (22), and a pressure roller (24) is movably mounted on the bottom of the fixed frame (22).

6. A metal surface treatment pre-cleaning device according to claim 5, characterized in that: The bottom end of the screw rod (20) is connected to the top plate (16) via a bearing, and the lifting frame (19) is sleeved on the outside of the screw rod (20) in a threaded connection.

7. The metal surface treatment pre-cleaning device according to claim 5, characterized in that: The lifting frame (19) is arranged to slide up and down through the top of the top plate (16), and the two sides of the fixing frame (22) are arranged to slide in a guided manner through the guide rails (23).

Citation Information

Patent Citations

  • Metal surface treatment pre-cleaning device

    CN220005154U