On-site ash removal device for gravel crushing factory

The design of flexible dust suction pipe and dust suction valve solves the problem that existing dust suction devices cannot clean dust on the equipment surface and platform, achieves flexible and sealed dust cleaning effect, and improves operation convenience and cleaning effect.

CN223300587UActive Publication Date: 2025-09-05ERISK MINING CONSTR MASCH CO LTD
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Patent Information

Application Number
CN202421767518.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-24
Publication Date
2025-09-05
Estimated Expiration
2034-07-24

AI Technical Summary

Technical Problem

Existing dust collection devices can only clean dust in a fixed area and cannot effectively clean dust that drifts onto the surface of equipment and platforms, causing dust to harm the health of workers.

Method used

The flexible suction tube and suction valve structure allows the flexible movement of the suction port and the suction tube, and can be controlled by the suction valve away from the power source, and the cleaning effect is improved by combining with the brush.

Benefits of technology

It realizes the flexible cleaning of dust on the equipment surface and platform, eliminates the restriction of cleaning area, improves the operation convenience and cleaning effect, and ensures the sealing of the dust collection process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an on-site dust cleaning device for a gravel crushing factory, which belongs to a cleaning structure and comprises a dust suction port and a flexible dust suction pipe, a dust suction valve is mounted between the dust suction port and the flexible dust suction pipe and comprises a valve body, a dust suction port connecting piece and a dust suction pipe connecting piece are mounted at two ends of the valve body respectively, and the dust suction port connecting piece is connected with the dust suction pipe connecting piece. Through the arrangement of the flexible dust collection pipe, an operator can move the dust collection port to different places for cleaning, the limitation on a cleaning area is eliminated, and the problems that in the prior art, a dust collection device can only clean dust in a fixed area, and the dust collection device cannot clean the dust in the fixed area are solved. And dust drifting on the surface of the equipment and a platform cannot be cleaned, so that the problem that the dust harms workers is caused is solved.
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Description

Technical Field

[0001] The utility model relates to a cleaning structure, in particular to an on-site dust cleaning device for a sand and gravel crushing plant. Background Art

[0002] The sand and gravel crushing process generates dust, which can harm the health of on-site workers. Removing this dust has always been a challenging problem. Existing dry-process dust collectors can only collect dust generated at the point of generation, but are unable to remove dust that accumulates on equipment surfaces and platforms.

[0003] For example, "CN204262021U" disclosed in Chinese patent documents, with its announcement number, is a dust collection duct for plastic crusher dust collection, including a main pipe, a diverter joint and a trumpet-shaped dust collection hood. One end of the diverter joint is provided with a main connection port connected to the end of the main pipe, and the other end of the diverter joint is provided with two or more diverter pipes facing the same direction side by side. The end of the diverter pipe is provided with a diverter interface. The dust collection hood is provided with two or more, and the inner end of each dust collection hood is connected to the corresponding diverter interface. The disadvantage of this patent is that the structure is fixedly installed at the dust-generating point and can only remove dust in a fixed position, but cannot clean dust that has drifted onto the surface of the equipment or the platform. Utility Model Content

[0004] The utility model is to overcome the problem in the prior art that the dust suction device can only clean the dust in a fixed area, but cannot clean the dust that floats on the surface of the equipment and the platform, causing the dust to cause harm to the workers. The utility model provides an on-site dust cleaning device for a sand and gravel crushing plant, which can more conveniently clean the dust that floats on the surface of the equipment and the platform.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] The utility model discloses an on-site dust cleaning device for a sand and gravel crushing plant, comprising a dust suction port and a flexible dust suction pipe, a dust suction valve being installed between the dust suction port and the flexible dust suction pipe, the dust suction valve comprising a valve body, a dust suction port connector and a dust suction pipe connector being installed at both ends of the valve body, a valve stem mounting port being further provided on the valve body, and a valve stem being installed in the valve stem mounting port.

[0007] In this application, the flexible suction tube allows the operator to move the suction port to different locations for cleaning, eliminating the restriction on the cleaning area. At the same time, the suction valve allows the operator to control the suction process while being away from the suction power source, making the operation more convenient.

[0008] Preferably, one end of the valve body is provided with a first internally threaded portion, the dust suction port connector includes a first externally threaded portion adapted to the first internally threaded portion, the dust suction port includes a dust suction port connector portion, and the dust suction port connector also includes a dust suction port fitting portion adapted to the inner diameter of the dust suction port connector portion. This structure allows the dust suction valve to be quickly connected to the dust suction port and is adaptable to dust suction ports of different sizes and models.

[0009] Preferably, the suction port fitting portion includes a rubber sleeve.

[0010] Preferably, the rubber sleeve includes a guide portion, the outer diameter of which gradually decreases in a direction toward the dust suction port. This structure can improve the reliability of the connection between the dust suction port and the dust suction valve.

[0011] Preferably, a first boss portion is provided between the first external thread portion and the dust suction port sleeve portion, and a first sealing ring is installed between the first boss portion and one end of the valve body. This structure can ensure the seal between the dust suction port and the dust suction valve.

[0012] Preferably, one end of the valve body is provided with a second internally threaded portion, the dust collection pipe connector includes a second externally threaded portion adapted to the second internally threaded portion, and the dust collection pipe connector also includes a dust collection pipe fitting portion adapted to the inner diameter of the flexible dust collection pipe. This structure allows the dust collection valve to be quickly connected to the dust collection pipe and is adaptable to dust collection pipes of different diameters.

[0013] Preferably, a second boss portion is provided between the second external thread portion and the dust suction port sleeve portion, and a second sealing ring is installed between the second boss portion and one end of the valve body. This structure can ensure the seal between the dust suction pipe and the dust suction valve.

[0014] Preferably, the suction port includes a flat channel, the width of which does not exceed 5 cm. This type of suction port allows the user to reach into a narrow space for suction.

[0015] Preferably, a brush is installed at the outer edge of the suction port, so that the suction port can brush up the dust on the surface of the device and then suck it in during the suction process, thereby improving the cleaning effect.

[0016] Preferably, the flexible dust suction tube is a rubber tube or a bellows tube.

[0017] Therefore, the present invention has the following beneficial effects: (1) it allows the operator to move the suction port to different places for cleaning, eliminating the restriction on the cleaning area; (2) it allows the operator to control the suction process while being away from the suction power source, making the operation more convenient; (3) the suction process has good sealing performance; (4) the suction valve can be adapted to different models of suction ports and suction pipes of different diameters. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a structural schematic diagram of the present utility model.

[0019] Figure 2 It is a structural schematic diagram of the dust suction valve of the utility model.

[0020] Figure 3 This is a structural schematic diagram of the dust suction port of the first embodiment of the present utility model.

[0021] Figure 4 This is a structural schematic diagram of the dust suction port of the second embodiment of the present utility model.

[0022] In the figure: dust suction port 1, flexible dust suction tube 2, dust suction valve 3, dust suction port connector 4, dust suction tube connector 5, dust suction port sleeve portion 6, first boss portion 7, first sealing ring 8, second boss portion 9, second sealing ring 10, valve body 11, valve stem 12, valve core 13, handle 14, brush 15, flat channel 16. DETAILED DESCRIPTION

[0023] The present invention will be further described below with reference to the accompanying drawings and specific implementations.

[0024] Example 1, as Figure 1-3 As shown, an on-site dust cleaning device for a sand and gravel crushing plant includes a dust suction port 1 and a flexible dust suction pipe 2, with a dust suction valve 3 installed between the dust suction port 1 and the flexible dust suction pipe 2. The dust suction port 1 includes a dust suction port connection portion connected to the dust suction valve 3. One end of the flexible dust suction pipe 2 is connected to the dust suction valve 3, and the other end is connected to the dust suction system installed on the crusher. The specific structure of the dust suction system installed on the crusher is conventional.

[0025] The dust suction valve 3 includes a valve body 11. There are three openings on the valve body 11, two of which are in opposite directions, and are respectively installed with a dust suction port connector 4 and a dust suction pipe connector 5. A valve body 11 channel is formed between the dust suction port connector 4 and the dust suction pipe connector 5. The other opening is a valve stem 12 mounting port, which is perpendicular to the directions of the other two openings. A valve stem 12 is installed in the valve stem 12 mounting port. A valve core 13 that is adapted to the size of the valve body 11 channel is connected to the valve. The shape of the valve core 13 is approximately disc-shaped. When the surface of the valve core 13 is perpendicular to the direction of the valve body 11 channel, the dust suction valve 3 is in a closed state. When the valve core 13 rotates 90°, the surface of the valve core 13 is parallel to the direction of the valve body 11 channel, and the dust suction valve 3 is in an open state. The valve stem 12 is also connected to a handle 14 located outside the valve body 11. By rotating the handle 14, the rotation of the valve core 13 can be controlled, and the opening and closing of the dust suction valve 3 can be controlled. By controlling the rotation amplitude of the handle 14, the rotation angle of the valve core 13 can be specifically controlled, and the degree of opening of the dust suction valve 3 can be controlled, thereby controlling the intensity of dust suction.

[0026] One end of the valve body 11 is provided with a first internal threaded portion, the dust suction port connector 4 includes a first external threaded portion adapted to the first internal threaded portion, the dust suction port 1 includes a dust suction port connecting portion, and the dust suction port connector 4 also includes a dust suction port fitting portion 6 adapted to the inner diameter of the dust suction port connecting portion. The dust suction port fitting portion 6 includes a rubber sleeve. The rubber sleeve includes a guide portion, the outer diameter of the guide portion gradually decreases in the direction toward the dust suction port 1. A first boss portion 7 is provided between the first external threaded portion and the dust suction port fitting portion 6, and a first sealing ring 8 is installed between the first boss portion 7 and one end of the valve body 11. The threaded connection structure makes the dust suction port connector 4 and the dust suction valve 3 detachable, so that when different models of dust suction ports 1 are selected, the dust suction port connector 4 can be replaced to adapt to different inner diameters of the dust suction port connecting portion. The rubber sleeve ensures a seal between the dust suction port 1 and the dust suction port connector 4, while the first sealing ring 8 ensures a seal between the dust suction port connector 4 and the dust suction valve 3. The rubber sleeve and the guide structure thereon can make the installation of the dust suction port 1 and the dust suction port connector 4 more convenient.

[0027] One end of the valve body 11 is provided with a second internal threaded portion, and the dust suction pipe connector 5 includes a second external threaded portion adapted to the second internal threaded portion. The dust suction pipe connector 5 also includes a dust suction pipe fitting portion adapted to the inner diameter of the flexible dust suction pipe 2. A second boss portion 9 is provided between the second external threaded portion and the dust suction port fitting portion 6, and a second sealing ring 10 is installed between the second boss portion 9 and one end of the valve body 11. The threaded connection structure makes the dust suction pipe connector 5 and the dust suction valve 3 detachable, so that when a flexible dust suction pipe 2 with a different inner diameter is selected, the dust suction pipe connector 5 can be replaced to adapt accordingly. Since the dust suction pipe itself is flexible, a seal is formed when the dust suction pipe is put on the dust suction pipe connector 5. At the same time, the second sealing ring 10 ensures the seal from the dust suction pipe connector 5 to the dust suction valve 3.

[0028] The dust suction tube in this embodiment is a rubber tube. A brush 15 is installed at the outer edge of the dust suction port 1. The brush 15 enables the dust suction port 1 to brush up the dust on the surface of the device and then suck it in during the dust suction process, thereby improving the cleaning effect.

[0029] Example 2, as Figure 4 As shown, an on-site dust cleaning device for a sand and gravel crushing plant includes a dust suction port 1 and a flexible dust suction pipe 2, with a dust suction valve 3 installed between the dust suction port 1 and the flexible dust suction pipe 2. The dust suction port 1 includes a dust suction port connection portion connected to the dust suction valve 3. One end of the flexible dust suction pipe 2 is connected to the dust suction valve 3, and the other end is connected to the dust suction system installed on the crusher. The specific structure of the dust suction system installed on the crusher is conventional.

[0030] The dust suction valve 3 includes a valve body 11. There are three openings on the valve body 11, two of which are in opposite directions, and are respectively installed with a dust suction port connector 4 and a dust suction pipe connector 5. A valve body 11 channel is formed between the dust suction port connector 4 and the dust suction pipe connector 5. The other opening is a valve stem 12 mounting port, which is perpendicular to the directions of the other two openings. A valve stem 12 is installed in the valve stem 12 mounting port. A valve core 13 that is adapted to the size of the valve body 11 channel is connected to the valve. The shape of the valve core 13 is approximately disc-shaped. When the surface of the valve core 13 is perpendicular to the direction of the valve body 11 channel, the dust suction valve 3 is in a closed state. When the valve core 13 rotates 90°, the surface of the valve core 13 is parallel to the direction of the valve body 11 channel, and the dust suction valve 3 is in an open state. The valve stem 12 is also connected to a handle 14 located outside the valve body 11. By rotating the handle 14, the rotation of the valve core 13 can be controlled, and the opening and closing of the dust suction valve 3 can be controlled. By controlling the rotation amplitude of the handle 14, the rotation angle of the valve core 13 can be specifically controlled, and the degree of opening of the dust suction valve 3 can be controlled, thereby controlling the intensity of dust suction.

[0031] One end of the valve body 11 is provided with a first internal threaded portion, the dust suction port connector 4 includes a first external threaded portion adapted to the first internal threaded portion, the dust suction port 1 includes a dust suction port connecting portion, and the dust suction port connector 4 also includes a dust suction port fitting portion 6 adapted to the inner diameter of the dust suction port connecting portion. The dust suction port fitting portion 6 includes a rubber sleeve. The rubber sleeve includes a guide portion, the outer diameter of the guide portion gradually decreases in the direction toward the dust suction port 1. A first boss portion 7 is provided between the first external threaded portion and the dust suction port fitting portion 6, and a first sealing ring 8 is installed between the first boss portion 7 and one end of the valve body 11. The threaded connection structure makes the dust suction port connector 4 and the dust suction valve 3 detachable, so that when different models of dust suction ports 1 are selected, the dust suction port connector 4 can be replaced to adapt to different inner diameters of the dust suction port connecting portion. The rubber sleeve ensures a seal between the dust suction port 1 and the dust suction port connector 4, while the first sealing ring 8 ensures a seal between the dust suction port connector 4 and the dust suction valve 3. The rubber sleeve and the guide structure thereon can make the installation of the dust suction port 1 and the dust suction port connector 4 more convenient.

[0032] One end of the valve body 11 is provided with a second internal threaded portion, and the dust suction pipe connector 5 includes a second external threaded portion adapted to the second internal threaded portion. The dust suction pipe connector 5 also includes a dust suction pipe fitting portion adapted to the inner diameter of the flexible dust suction pipe 2. A second boss portion 9 is provided between the second external threaded portion and the dust suction port fitting portion 6, and a second sealing ring 10 is installed between the second boss portion 9 and one end of the valve body 11. The threaded connection structure makes the dust suction pipe connector 5 and the dust suction valve 3 detachable, so that when a flexible dust suction pipe 2 with a different inner diameter is selected, the dust suction pipe connector 5 can be replaced to adapt accordingly. Since the dust suction pipe itself is flexible, a seal is formed when the dust suction pipe is put on the dust suction pipe connector 5. At the same time, the second sealing ring 10 ensures the seal from the dust suction pipe connector 5 to the dust suction valve 3.

[0033] In this embodiment, the suction tube is a rubber tube. The suction port 1 includes a flat channel 16, the width of which does not exceed 5 cm. The flat channel 16 allows the suction port 1 to be extended into narrow spaces for suction, making it suitable for suction in special locations.

[0034] Example 3: An on-site dust cleaning device for a sand and gravel crushing plant includes a dust suction port 1 and a flexible dust suction tube 2, with a dust suction valve 3 installed between the dust suction port 1 and the flexible dust suction tube 2. The dust suction port 1 includes a dust suction port connection portion connected to the dust suction valve 3. One end of the flexible dust suction tube 2 is connected to the dust suction valve 3, and the other end is connected to the dust suction system installed on the crusher. The specific structure of the dust suction system installed on the crusher is conventional.

[0035] The dust suction valve 3 includes a valve body 11. There are three openings on the valve body 11, two of which are in opposite directions, and are respectively installed with a dust suction port connector 4 and a dust suction pipe connector 5. A valve body 11 channel is formed between the dust suction port connector 4 and the dust suction pipe connector 5. The other opening is a valve stem 12 mounting port, which is perpendicular to the directions of the other two openings. A valve stem 12 is installed in the valve stem 12 mounting port. A valve core 13 that is adapted to the size of the valve body 11 channel is connected to the valve. The shape of the valve core 13 is approximately disc-shaped. When the surface of the valve core 13 is perpendicular to the direction of the valve body 11 channel, the dust suction valve 3 is in a closed state. When the valve core 13 rotates 90°, the surface of the valve core 13 is parallel to the direction of the valve body 11 channel, and the dust suction valve 3 is in an open state. The valve stem 12 is also connected to a handle 14 located outside the valve body 11. By rotating the handle 14, the rotation of the valve core 13 can be controlled, and the opening and closing of the dust suction valve 3 can be controlled. By controlling the rotation amplitude of the handle 14, the rotation angle of the valve core 13 can be specifically controlled, and the degree of opening of the dust suction valve 3 can be controlled, thereby controlling the intensity of dust suction.

[0036] One end of the valve body 11 is provided with a first internal threaded portion, the dust suction port connector 4 includes a first external threaded portion adapted to the first internal threaded portion, the dust suction port 1 includes a dust suction port connecting portion, and the dust suction port connector 4 also includes a dust suction port fitting portion 6 adapted to the inner diameter of the dust suction port connecting portion. The dust suction port fitting portion 6 includes a rubber sleeve. The rubber sleeve includes a guide portion, the outer diameter of the guide portion gradually decreases in the direction toward the dust suction port 1. A first boss portion 7 is provided between the first external threaded portion and the dust suction port fitting portion 6, and a first sealing ring 8 is installed between the first boss portion 7 and one end of the valve body 11. The threaded connection structure makes the dust suction port connector 4 and the dust suction valve 3 detachable, so that when different models of dust suction ports 1 are selected, the dust suction port connector 4 can be replaced to adapt to different inner diameters of the dust suction port connecting portion. The rubber sleeve ensures a seal between the dust suction port 1 and the dust suction port connector 4, while the first sealing ring 8 ensures a seal between the dust suction port connector 4 and the dust suction valve 3. The rubber sleeve and the guide structure thereon can make the installation of the dust suction port 1 and the dust suction port connector 4 more convenient.

[0037] One end of the valve body 11 is provided with a second internal threaded portion, and the dust suction pipe connector 5 includes a second external threaded portion adapted to the second internal threaded portion. The dust suction pipe connector 5 also includes a dust suction pipe fitting portion adapted to the inner diameter of the flexible dust suction pipe 2. A second boss portion 9 is provided between the second external threaded portion and the dust suction port fitting portion 6, and a second sealing ring 10 is installed between the second boss portion 9 and one end of the valve body 11. The threaded connection structure makes the dust suction pipe connector 5 and the dust suction valve 3 detachable, so that when a flexible dust suction pipe 2 with a different inner diameter is selected, the dust suction pipe connector 5 can be replaced to adapt accordingly. Since the dust suction pipe itself is flexible, a seal is formed when the dust suction pipe is put on the dust suction pipe connector 5. At the same time, the second sealing ring 10 ensures the seal from the dust suction pipe connector 5 to the dust suction valve 3.

[0038] In this embodiment, the dust suction pipe is a bellows. A brush 15 is installed at the outer edge of the dust suction port 1. The brush 15 enables the dust suction port 1 to brush up the dust on the surface of the device and then suck it in during the dust suction process, thereby improving the cleaning effect.

Claims

1. A dust cleaning device for a sand and gravel crushing plant, characterized in that: It includes a dust suction port and a flexible dust suction tube, a dust suction valve is installed between the dust suction port and the flexible dust suction tube, the dust suction valve includes a valve body, a dust suction port connector and a dust suction tube connector are installed at both ends of the valve body respectively, and a valve stem mounting port is also provided on the valve body, and a valve stem is installed in the valve stem mounting port.

2. The on-site dust cleaning device for a sand and gravel crushing plant according to claim 1 is characterized in that: One end of the valve body is provided with a first internal threaded portion, the dust suction port connecting piece includes a first external threaded portion adapted to the first internal threaded portion, the dust suction port includes a dust suction port connecting portion, and the dust suction port connecting piece also includes a dust suction port fitting portion adapted to the inner diameter of the dust suction port connecting portion.

3. The on-site dust cleaning device for a sand and gravel crushing plant according to claim 2 is characterized in that: The suction port sleeve portion includes a rubber sleeve.

4. The on-site dust cleaning device for a sand and gravel crushing plant according to claim 3 is characterized in that: The rubber sleeve comprises a guide portion, the outer diameter of which gradually decreases in a direction toward the dust suction port.

5. The on-site dust cleaning device for a sand and gravel crushing plant according to claim 2 is characterized in that: A first boss portion is provided between the first external thread portion and the suction port sleeve portion, and a first sealing ring is installed between the first boss portion and one end of the valve body.

6. The on-site dust cleaning device for a sand and gravel crushing plant according to claim 1 is characterized in that: One end of the valve body is provided with a second internal threaded portion, the dust suction pipe connector includes a second external threaded portion adapted to the second internal threaded portion, and the dust suction pipe connector also includes a dust suction pipe sleeve portion adapted to the inner diameter of the flexible dust suction pipe.

7. The on-site dust cleaning device for a sand and gravel crushing plant according to claim 6 is characterized in that: A second boss portion is provided between the second external thread portion and the dust suction port sleeve portion, and a second sealing ring is installed between the second boss portion and one end of the valve body.

8. An on-site dust cleaning device for a sand and gravel crushing plant according to any one of claims 1 to 7, characterized in that: The suction port includes a flat channel, and the width of the flat channel does not exceed 5 cm.

9. The on-site dust cleaning device for a sand and gravel crushing plant according to any one of claims 1 to 7, characterized in that: A brush is installed at the outer edge of the dust suction port.

10. An on-site dust cleaning device for a sand and gravel crushing plant according to any one of claims 1 to 7, characterized in that: The flexible dust suction tube is a rubber tube or a corrugated tube.

Citation Information

Patent Citations

  • Dust collection pipeline for dust collection of plastic crusher

    CN204262021U