Dry-mixed mortar proportioning and weighing integrated device

By designing the dry-mixed mortar ratio device for mixing bins, feed bins, premixed bins and mixing components, the problem of material not being mixed is solved, automatic proportioning and preliminary mixing is realized, mixing uniformity and precise measurement are ensured, and material dispersion efficiency and batching quality are improved.

CN223301927UActive Publication Date: 2025-09-05XIANGCHENG XIANGFENG CHUANGMEI MATERIALS CO LTD
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Patent Information

Application Number
CN202422352967.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-25
Publication Date
2025-09-05
Estimated Expiration
2034-09-25

AI Technical Summary

Technical Problem

The existing dry-mixed mortar ratio device fails to mix when the material is added, resulting in increased difficulty in mixing in the later stage, and the inability to ensure mixing uniformity and accurate measurement.

Method used

A device including a mixing chamber, a feeding chamber, a premix chamber and agitating assembly is designed, and the materials are fed into the premix chamber through a screw feeder for preliminary mixing, and further mixing is used for further mixing, combining a grinding dispersion plate and a weighing sensor to achieve accurate mixing ratio.

Benefits of technology

Automatic proportioning and preliminary mixing of dry-mixed mortar is realized, the later mixing workload is reduced, the mixing uniformity and precise measurement are ensured, and the material dispersion efficiency and batching quality are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a dry-mixed mortar proportioning and weighing integrated device. The dry-mixed mortar proportioning and weighing integrated device comprises a mixing bin, a feeding bin, a premixing bin and a stirring assembly arranged in the premixing bin, compared with the prior art, the dry-mixed mortar automatic proportioning and preliminary mixing device has the advantages that automatic proportioning and preliminary mixing of dry-mixed mortar are achieved through the arrangement of the mixing bin, the feeding bin, the premixing bin and the stirring assembly. Wherein different materials can be stored in the multiple feeding bins respectively, the materials are fed into the premixing bin through the spiral feeding machine and preliminarily mixed under the action of the stirring assembly, and the workload of later mixing is effectively reduced. Furthermore, the material mixing mechanism in the mixing bin is used for carrying out secondary mixing on the materials, so that the mixing uniformity is ensured. Particularly, due to the design of the grinding dispersion disc and the grinding roller, the dispersion efficiency of the materials is improved, the caked materials can be crushed, and the batching quality is ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of dry-mix mortar proportioning, in particular to a dry-mix mortar proportioning and weighing integrated device. Background Art

[0002] Dry-mixed mortar is usually called hydraulic cement mixed mortar. It refers to a granular or powdered material made by physically mixing dried and sieved aggregates, inorganic cementitious materials (such as cement) and additives in a certain proportion. It is transported to the construction site in bagged or bulk form and can be used directly after adding water and mixing.

[0003] After searching, the Chinese utility model patent with application number 202121768760.9 discloses a dry-mixed mortar proportioning and weighing integrated device. The rotation of the stirring paddle on the left causes sand to continuously fall into the inside of the proportioning bucket. The overall gravity of the proportioning bucket increases, and the weighing sensor sends the detection value to the single-chip microcomputer. When the detection value of the weighing sensor is equal to the set value, the single-chip microcomputer controls the electric butterfly valve on the left to close and open the electric butterfly valve on the right. Similarly, cement falls from the discharge port at the lower end of the cavity on the right into the inside of the proportioning bucket. When the single-chip microcomputer detects that the weight of the cement reaches the set value through the weighing sensor, it controls the motor and the electric butterfly valve on the right to close, completing the proportioning.

[0004] In the above-mentioned disclosed prior art, the inventor believes that, when in use, the materials in the left and right cavities are added separately. First, the materials in the left cavity are added to the proportioning bucket. When the detection value of the weighing sensor is equal to the set value, the electric butterfly valve on the left is closed and the electric butterfly valve on the right is opened, and the materials are added from the right cavity to the proportioning bucket. Although weighing and proportioning can be completed, the different materials are not mixed at all. Since the amount of materials proportioned together is relatively large, the difficulty of mixing in the later stage will also increase. Therefore, the purpose of this application is to propose a dry-mixed mortar proportioning and weighing integrated device that can pre-mix materials to solve the above problems. Utility Model Content

[0005] In view of the above situation, in order to overcome the defects of the prior art, the utility model provides a dry-mix mortar proportioning and weighing integrated device to solve the above problems.

[0006] To achieve the above-mentioned purpose, the utility model provides a dry-mix mortar proportioning and weighing integrated device, comprising a mixing bin, a feeding bin, a pre-mixing bin, and a stirring assembly arranged in the pre-mixing bin;

[0007] There are several feeding bins, and several of the feeding bins are fixed at the upper end of the mixing bin for storing materials;

[0008] A discharge port is provided at the bottom of the premixing bin, and the premixing bin is fixed to the upper end of the mixing bin. A connecting pipe is provided between the premixing bin and the feeding bin. The material in the feeding bin enters the premixing bin through the connecting pipe, and is stirred by the stirring assembly in the premixing bin and then discharged through the discharge port at the bottom of the premixing bin.

[0009] Preferably, a mixing mechanism is provided inside the mixing bin, and the mixing mechanism includes a rotating shaft rotatably installed in the mixing bin, a spiral mixing blade fixed on the side of the rotating shaft, and a driving device connected to the mixing bin for driving the rotating shaft to rotate.

[0010] Preferably, the rotating shaft and the premixing bin are coaxially arranged, and the upper end of the rotating shaft is rotatably arranged in the premixing bin, and the stirring assembly includes a stirring blade fixed to the side of the rotating shaft.

[0011] Preferably, the rotating shaft is located below the discharge port of the premixing bin and a grinding and dispersing disc is fixed thereon, and a grinding roller is mounted on the bottom side of the premixing bin via a mounting frame.

[0012] Preferably, the grinding and dispersing disc is an umbrella structure, and blocks are provided on the circumferential edge of the grinding and dispersing disc, with gaps for material leakage provided between the blocks.

[0013] Preferably, the driving device is a motor fixed to the upper end of the mixing bin, and the output shaft of the motor is transmission-connected to the upper end of the rotating shaft.

[0014] Preferably, a fixing frame is fixed to the lower end of the mixing bin, and a weighing sensor is installed at the bottom of the fixing frame.

[0015] Preferably, a screw feeder is installed inside the connecting pipe.

[0016] Compared with the prior art, the present invention has the following benefits: the present invention realizes the automatic proportioning and preliminary mixing of dry-mixed mortar by setting a mixing bin, a feeding bin, a pre-mixing bin and a stirring assembly. Among them, a plurality of feeding bins can store different materials respectively, and the materials are fed into the pre-mixing bin by a screw feeder, and are preliminarily mixed under the action of the stirring assembly, which effectively reduces the workload of later mixing. Furthermore, the mixing mechanism in the mixing bin performs secondary mixing on the materials to ensure the uniformity of the mixing. In particular, the design of the grinding dispersion disc and the grinding roller not only improves the dispersion efficiency of the materials, but also crushes the agglomerated materials, thereby ensuring the quality of the ingredients. In addition, the application of the weighing sensor realizes the precise weighing of the materials in the mixing bin, meeting the measurement requirements in the production process. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0018] Figure 1 It is a schematic diagram of the internal three-dimensional structure of the utility model.

[0019] Figure 2 It is a schematic diagram of the three-dimensional structure of the utility model.

[0020] Figure 3 This is a schematic diagram of the front cross-sectional structure of the utility model.

[0021] Figure 4 This is a schematic diagram of the premixing bin structure of the utility model.

[0022] In the figure: 1. Mixing bin; 2. Feeding bin; 3. Premixing bin; 31. Discharge port; 32. Mounting frame; 33. Grinding roller; 4. Stirring assembly; 41. Stirring blade; 5. Connecting pipe; 6. Screw feeder; 7. Mixing mechanism; 71. Rotating shaft; 72. Spiral mixing blade; 73. Driving device; 8. Fixed frame; 9. Weighing sensor; 10. Grinding dispersion disc; 11. Stop block; 12. Leakage gap. DETAILED DESCRIPTION

[0023] The following is combined with Figure 1-4 The specific implementation methods of the present utility model are further described in detail.

[0024] like Figure 1-4 As shown, the utility model is a dry-mix mortar proportioning and weighing integrated device, comprising a mixing bin 1, a feeding bin 2 for adding materials into the mixing bin 1, a pre-mixing bin 3 connected between the feeding bin 2 and the mixing bin 1 for pre-mixing the materials, and a stirring assembly 4 provided in the pre-mixing bin 3 for stirring the materials;

[0025] Among them, the number of feeding bins 2 is several, and the feeding bins 2 are fixed at the upper end of the mixing bin 1 for storing materials such as aggregates and cement. An electric valve is installed at the bottom of the feeding bin 2, and the speed of feeding is conveniently controlled by controlling the opening size of the electric valve;

[0026] A discharge port 31 is provided at the bottom of the premixing bin 3, and the premixing bin 3 is fixed at the upper end of the interior of the mixing bin 1. A connecting pipe 5 is provided between the premixing bin 3 and the feeding bin 2, and a screw feeder 6 is installed inside the connecting pipe 5. When in use, the material is first added to the feeding bin 2, and then the electric valve at the bottom of the feeding bin 2 is opened to allow the materials in different feeding bins 2 to enter the premixing bin 3 together through the screw feeder 6. After being stirred by the stirring component 4 in the premixing bin 3, the materials are discharged through the discharge port 31 at the bottom of the premixing bin 3. In this way, the preliminary mixing of the materials is achieved during the process of adding the materials, thereby reducing the workload of mixing during later use.

[0027] Furthermore, a mixing mechanism 7 is provided inside the mixing bin 1 for further mixing the materials added to the mixing bin 1. The mixing mechanism 7 includes a rotating shaft 71 rotatably installed in the mixing bin 1, a spiral mixing blade 72 fixed to the side of the rotating shaft 71, and a driving device 73 connected to the mixing bin 1 for driving the rotating shaft 71 to rotate. The driving device 73 can drive the rotating shaft 71 to rotate. When the rotating shaft 71 rotates, the spiral mixing blade 72 is driven to rotate. When the spiral mixing blade 72 rotates, the material in the mixing bin 1 is stirred, so that the material mixing is more uniform.

[0028] In some embodiments, the rotating shaft 71 is arranged coaxially with the premixing bin 3, and the upper end of the rotating shaft 71 is rotatably arranged in the premixing bin 3. The stirring assembly 4 includes a stirring blade 41 fixed to the side of the rotating shaft 71, so that when the rotating shaft 71 rotates, the stirring blade 41 is driven to rotate together to stir the material in the premixing bin 1.

[0029] In some embodiments, a grinding and dispersing disk 10 is fixed to a rotating shaft 71 below the discharge port 31 of the premixing bin 3, and a grinding roller 33 is installed on the bottom side of the premixing bin 3 through a mounting frame 32. The grinding roller 33 is fixed in position, and its bottom is in rolling contact with the surface of the grinding and dispersing disk 10. After cement and other materials are premixed in the premixing bin 3, they are quickly discharged to the surface of the grinding and dispersing disk 10 through the discharge port 31. The grinding and dispersing disk 10 is driven to rotate by the rotation of the rotating shaft 71, so that the grinding roller 33 rolls and crushes on the surface of the grinding and dispersing disk 10, so that the agglomerated materials can be better ground and dispersed.

[0030] In order to enable the material falling on the surface of the grinding and dispersing disk 10 to be discharged quickly, the grinding and dispersing disk 10 is preferably an umbrella structure, and a stopper 11 is provided on the circumferential edge of the grinding and dispersing disk 10, and a leakage gap 12 is provided between the stoppers 11. The diameter of the grinding and dispersing disk 10 is larger than the diameter of the premixing bin 3. In order to ensure the efficiency of the ingredients, the grinding and dispersing disk 10 is set to an umbrella structure. In this way, when the fully dispersed material falls on the surface of the grinding and dispersing disk 10, it can quickly roll down through the inclined surface and be discharged through the leakage gap 12. Only a small amount of material that is not completely dispersed remains on the surface of the grinding and dispersing disk 10. When the grinding and dispersing disk 10 rotates, the agglomerated material can be crushed by the grinding roller 33.

[0031] In some embodiments, the driving device 73 is a servo motor fixed to the upper end of the mixing bin 1 , and the output shaft of the servo motor is transmission-connected to the upper end of the rotating shaft 71 .

[0032] In order to facilitate weighing of the materials in the mixing bin 1 , a fixing frame 8 is fixed to the lower end of the mixing bin 1 , and a weighing sensor 9 is installed at the bottom of the fixing frame 8 .

[0033] The working principle of the dry-mix mortar proportioning and weighing integrated device of the utility model is as follows:

[0034] Aggregates, cement, and other materials are added to the premixing bin 3 through multiple feeding bins 2. The materials first enter the premixing bin 3, where they are initially mixed by the stirring assembly 4. The premixed materials are discharged through the discharge port 31 at the bottom of the premixing bin 3 and fall onto the grinding and dispersion disk 10 for further dispersion and grinding. At the same time, the mixing mechanism 7 in the mixing bin 1 further mixes the incoming materials to ensure uniformity. Throughout the entire process, the weighing sensor 9 below the mixing bin 1 monitors the weight of the materials in real time to achieve precise proportioning, realizing efficient and accurate dry-mix mortar production.

[0035] Finally, it should be noted that the above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A dry-mix mortar proportioning and weighing integrated device, characterized in that: It comprises a mixing bin (1), a feeding bin (2), a premixing bin (3), and a stirring assembly (4) arranged in the premixing bin (3); There are a plurality of feeding bins (2), and the plurality of feeding bins (2) are fixed at the upper end of the mixing bin (1) for storing materials; A discharge port (31) is provided at the bottom of the premixing bin (3), and the premixing bin (3) is fixed to the upper end of the interior of the mixing bin (1). A connecting pipe (5) is provided between the premixing bin (3) and the feeding bin (2). The material in the feeding bin (2) enters the premixing bin (3) through the connecting pipe (5), and is stirred by the stirring assembly (4) in the premixing bin (3) before being discharged through the discharge port (31) at the bottom of the premixing bin (3).

2. The dry-mix mortar proportioning and weighing integrated device according to claim 1, characterized in that: A mixing mechanism (7) is provided inside the mixing bin (1), and the mixing mechanism (7) comprises a rotating shaft (71) rotatably mounted inside the mixing bin (1), a spiral mixing blade (72) fixed to the side of the rotating shaft (71), and a driving device (73) connected to the mixing bin (1) for driving the rotating shaft (71) to rotate.

3. The dry-mix mortar proportioning and weighing integrated device according to claim 2, characterized in that: The rotating shaft (71) is coaxially arranged with the premixing bin (3), and the upper end of the rotating shaft (71) is rotatably arranged in the premixing bin (3). The stirring assembly (4) includes a stirring blade (41) fixed to the side of the rotating shaft (71).

4. The dry-mix mortar proportioning and weighing integrated device according to claim 3, characterized in that: The rotating shaft (71) is located below the discharge port (31) of the premixing bin (3) and is fixed with a grinding and dispersion disc (10). The bottom side of the premixing bin (3) is mounted with a grinding roller (33) via a mounting frame (32).

5. The dry-mix mortar proportioning and weighing integrated device according to claim 4, characterized in that: The grinding and dispersing disc (10) is an umbrella-shaped structure, and a stopper (11) is provided on the circumferential edge of the grinding and dispersing disc (10), and gaps (12) for material leakage are provided between the stoppers (11).

6. The dry-mix mortar proportioning and weighing integrated device according to claim 3, characterized in that: The driving device (73) is a motor fixed to the upper end of the mixing bin (1), and the output shaft of the motor is in transmission connection with the upper end of the rotating shaft (71).

7. The dry-mix mortar proportioning and weighing integrated device according to claim 1, characterized in that: A fixing frame (8) is fixed to the lower end of the mixing bin (1), and a weighing sensor (9) is installed at the bottom of the fixing frame (8).

8. The dry-mix mortar proportioning and weighing integrated device according to claim 1, characterized in that: A screw feeder (6) is installed inside the connecting pipe (5).

Citation Information

Patent Citations

  • Dry-mixed mortar proportioning and weighing integrated device

    CN214893615U