Automatic material distribution system for raw material warehousing

By setting up a fabric area on the storage compartment and a movable reversible belt conveyor, the continuous and uniform fabric of ceramic raw materials is achieved, and the problem of discontinuous feeding of forklifts in the prior art is solved, and the production efficiency and yield rate are improved.

CN223303380UActive Publication Date: 2025-09-05FOSHAN KEDA IND CO LTD
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Patent Information

Application Number
CN202422170087.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-04
Publication Date
2025-09-05
Estimated Expiration
2034-09-04

AI Technical Summary

Technical Problem

The existing ceramic raw material storage method is difficult to achieve continuous and uniform fabric, and the forklift feeding is not continuous enough, which affects the production process and efficiency.

Method used

An automated cloth system for raw materials storage is designed, including storage bins, cloth areas, first and second movable reversible belt conveyors and mobile trolleys. Through the cooperation of these equipment, the continuous and uniform fabric of raw materials is achieved. The vertical and horizontal movement of the movable reversible belt conveyor and the coordination of the mobile trolleys are used to ensure that the raw materials are continuously transmitted to the storage area.

Benefits of technology

The continuous and uniform fabric of raw materials is achieved, the storage bin space is fully utilized, the fabric efficiency is improved, the possibility of mixing is reduced, and the production efficiency and yield rate are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of material distribution equipment, and discloses a raw material warehousing automatic material distribution system which comprises a storage bin and a feeding mechanism, a material distribution area of the storage bin is arranged above a storage area, and the material distribution area is provided with a first movable reversible belt conveyor, a second movable reversible belt conveyor and a moving trolley; the feeding mechanism is used for conveying raw materials to the first movable reversible belt conveyor; the first movable reversible belt conveyor is used for longitudinally conveying raw materials to the second movable reversible belt conveyor in a reciprocating manner, and the first movable reversible belt conveyor can longitudinally reciprocate; the second movable reversible belt conveyor is used for transversely conveying the raw materials to the storage area in a reciprocating mode and can transversely move in a reciprocating mode. The second movable reversible belt conveyor is connected with the moving trolley, and the moving trolley can drive the second movable reversible belt conveyor to reciprocate in the longitudinal direction. The automatic material distribution system for raw material warehousing can realize continuous and uniform material distribution.
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Description

Technical Field

[0001] The utility model relates to the technical field of material distribution equipment, in particular to an automatic material distribution system for raw material storage. Background Art

[0002] The existing way of storing ceramic raw materials generally requires transporting them into the warehouse by vehicle, that is, the raw materials are unloaded by a transport vehicle next to the warehouse, and then transported into the warehouse by a forklift, which further flattens the raw materials in the warehouse.

[0003] This method of transferring raw materials into the warehouse by forklift makes it difficult to evenly stack the raw materials and cannot fill the space in the warehouse. At the same time, the forklift's feeding is not continuous enough, which can easily affect the production process and efficiency.

[0004] Therefore, it is necessary to develop an automated material distribution system for raw materials that can achieve continuous and uniform distribution. Utility Model Content

[0005] The technical problem to be solved by the utility model is to provide an automatic material distribution system for raw materials warehousing to achieve continuous and uniform material distribution.

[0006] In order to solve the above technical problems, the utility model provides an automated material distribution system for raw materials warehousing, comprising a storage bin and a feeding mechanism, wherein the storage bin is provided with a storage area and a material distribution area, the material distribution area being arranged above the storage area, and the material distribution area being provided with a first movable and reversible belt conveyor, a second movable and reversible belt conveyor and a mobile trolley;

[0007] The feeding mechanism is used to feed raw materials to the first movable reversible belt conveyor;

[0008] The first movable reversible belt conveyor is used to longitudinally reciprocate raw materials to the second movable reversible belt conveyor, and the first movable reversible belt conveyor can reciprocate in the longitudinal direction;

[0009] The second movable reversible belt conveyor is used for reciprocatingly transporting raw materials to the storage area in a transverse direction, and the second movable reversible belt conveyor can reciprocate in a transverse direction;

[0010] The second movable and reversible belt conveyor is connected to a moving trolley, and the moving trolley can drive the second movable and reversible belt conveyor to move back and forth in the longitudinal direction.

[0011] As an improvement to the above solution, the discharge end of the feeding mechanism is fixed, and the first movable reversible belt conveyor is always located directly below the discharge end.

[0012] As an improvement of the above-mentioned scheme, the cloth area is further provided with a first guide rail and a second guide rail, the first guide rail and the second guide rail are both extended longitudinally, the first guide rail is arranged above the second guide rail, the first movable reversible belt conveyor is slidably connected to the first guide rail, and the movable trolley is slidably connected to the second guide rail.

[0013] As an improvement to the above solution, the second guide rails are provided on both sides of the movable trolley, and the first movable reversible belt conveyor is equidistant from the two second guide rails.

[0014] As an improvement of the above solution, the first movable reversible belt conveyor is suspended on the first guide rail.

[0015] As an improvement to the above solution, the distance between the discharge end of the feeding mechanism and the two ends of the first guide rail is equal.

[0016] As an improvement of the above solution, the storage area is provided with at least two storage room units arranged along the extension direction of the first guide rail, the top of each storage room unit is opened, and the first guide rail and the second guide rail span at least two storage room units.

[0017] As an improvement of the above solution, it also includes a material receiving bin, which is arranged at the lower side of the storage bin, and the feeding mechanism is used to transfer the raw materials in the material receiving bin to the first movable reversible belt conveyor.

[0018] As an improvement to the above solution, the feeding mechanism includes at least two climbing conveyors connected end to end in sequence.

[0019] As an improvement of the above-mentioned solution, the feeding mechanism also includes a weighing transmission conveyor. The top and bottom of the receiving bin are both open, and the weighing transmission conveyor is arranged below the receiving bin. The weighing transmission conveyor is used to transfer the raw materials in the receiving bin to the climbing conveyor.

[0020] The implementation of this utility model has the following beneficial effects:

[0021] The utility model discloses an automated material distribution system for raw material warehousing, which provides a material distribution area above the storage area of ​​the storage warehouse, a feeding mechanism transports the raw materials to a first movable reversible belt conveyor in the material distribution area, the first movable reversible belt conveyor further transports the raw materials to a second movable reversible belt conveyor, and the second movable reversible belt conveyor further transports the raw materials to the storage area; since the second movable reversible belt conveyor can not only move in the transverse direction and reciprocate the raw materials in the transverse direction, but can also be driven by a mobile trolley to reciprocate in the longitudinal direction to distribute the materials, and the first movable reversible belt conveyor that can reciprocate in the longitudinal direction reciprocates the raw materials in the longitudinal direction, so that the raw materials are continuously distributed to the second movable reversible belt conveyor, the material distribution range of the second movable reversible belt conveyor can cover the entire storage area, thereby realizing continuous and uniform material distribution, making full use of the storage warehouse space, and improving material distribution efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a schematic structural diagram of an embodiment of an automated material distribution system for raw material storage in the present utility model;

[0023] Figure 2 yes Figure 1 Schematic diagram of the front structure;

[0024] Figure 3 yes Figure 1 Schematic diagram of the structure of the middle storage warehouse;

[0025] Figure 4 yes Figure 2 A schematic diagram of the enlarged structure of part A;

[0026] Figure 5 yes Figure 3 Schematic diagram of the enlarged structure of part B. DETAILED DESCRIPTION

[0027] In order to make the purpose, technical solutions and advantages of the present invention more clear, the present invention will be described in further detail below with reference to the accompanying drawings.

[0028] like Figures 1 to 5As shown, the utility model discloses an embodiment of an automated material distribution system for raw materials storage, comprising a storage bin 1 and a feeding mechanism 2, wherein the storage bin 1 is provided with a storage area 11 and a material distribution area 12, wherein the material distribution area 12 is provided above the storage area 11, and the top of the storage area 11 is open, and the material distribution area 12 is provided with a first movable reversible belt conveyor 3, a second movable reversible belt conveyor 4 and a mobile trolley 5; wherein the feeding mechanism 2 is used to deliver raw materials to the first movable reversible belt conveyor 3; the second movable reversible belt conveyor 4 and a mobile trolley 5; A movable and reversible belt conveyor 3 is used to transport raw materials back and forth longitudinally to the second movable and reversible belt conveyor 4, and the first movable and reversible belt conveyor 3 can move back and forth longitudinally; the second movable and reversible belt conveyor 4 is used to transport raw materials back and forth laterally to the storage area 11, and the second movable and reversible belt conveyor 4 can move back and forth laterally; the second movable and reversible belt conveyor 4 is connected to a movable trolley 5, and the movable trolley 5 can drive the second movable and reversible belt conveyor 4 to move back and forth longitudinally.

[0029] In this embodiment, a distribution area 12 is set above the storage area 11 of the storage warehouse 1, and the feeding mechanism 2 transports the raw materials to the first movable reversible belt conveyor 3 of the distribution area 12, the first movable reversible belt conveyor 3 further transports the raw materials to the second movable reversible belt conveyor 4, and the second movable reversible belt conveyor 4 further transports the raw materials to the storage area 11; since the second movable reversible belt conveyor 4 can not only move horizontally and transport raw materials back and forth in the horizontal direction, but also can be driven by the mobile trolley 5 to move back and forth in the longitudinal direction to distribute the materials, and the first movable reversible belt conveyor 3 that can move back and forth in the longitudinal direction can transport the raw materials back and forth in the longitudinal direction, so that the raw materials are continuously transported to the second movable reversible belt conveyor 4, the distribution range of the second movable reversible belt conveyor 4 can cover the entire storage area 11, thereby realizing continuous and uniform distribution, making full use of the space of the storage warehouse 1, and improving distribution efficiency.

[0030] In this embodiment, the storage bin 1 has a material distribution area 12 positioned above the storage area 11. The first movable reversible belt conveyor 3 of the material distribution area 12 is positioned above the second movable reversible belt conveyor 4. The arrangement of the first movable reversible belt conveyor 3, the second movable reversible belt conveyor 4, and the movable trolley 5 allow the raw materials to be distributed throughout the storage area 11.

[0031] It should be noted that the "movable and reversible belt conveyor" described in this embodiment refers to a conveyor with a bidirectional conveyor belt that can be moved as a whole along the two transmission directions of the conveyor belt. The bidirectional conveyor belt installed on the conveyor frame can transport materials back and forth. At the same time, the conveyor frame is driven by a driving mechanism and can be moved as a whole along the transmission direction of the conveyor belt.

[0032] Specifically, combined Figure 4 and Figure 5 The first movable and reversible belt conveyor 3 of this embodiment includes a hanger 31, a first movable wheel 32 (electrically driven) that rolls along a first guide rail 7, a first belt roller 33, a first belt 34, a first driving roller 35, a first transmission motor 36 for driving the first driving roller 35, a first passive roller 37, and a first drop hopper 38. The first movable wheel 32, the first belt roller 33, the first driving roller 35, the first transmission motor 36, the first passive roller 37, and the first drop hopper 38 are all mounted on the hanger 31. The transmission direction of the first belt 34 of the first movable and reversible belt conveyor 3 is parallel to the movement direction of the hanger 31.

[0033] The movable carriage 5 of this embodiment includes a second bracket 51, a third guide rail 52 fixed to the second bracket 51 and extending in the transverse direction, a second movable wheel 53, a second transmission motor (not shown) for driving the second movable wheel 53 to roll along the second guide rail 8, and a guardrail 54. The third guide rail 52, the second movable wheel 53, the second transmission motor, and the guardrail 54 are all mounted on the second bracket 51.

[0034] The second movable and reversible belt conveyor 4 of this embodiment includes a third moving wheel 41, a third transmission motor 42 for driving the third moving wheel 41 to rotate along a third guide rail 52, a third bracket 43, a second belt idler 44, a second belt 45, a second driving roller 46, a fourth transmission motor 47 for driving the second driving roller 46 to rotate, a second driven roller 48, and a second drop hopper 49. The third moving wheel 41, the third transmission motor 42, the second belt idler 44, the second driving roller 46, the fourth transmission motor 47, the second driven roller 48, and the second drop hopper 49 are all mounted on the third bracket 43. The transmission direction of the second belt 45 of the second movable and reversible belt conveyor 4 is parallel to the direction of movement of the third bracket 43.

[0035] In the conventional process of transporting raw materials into the warehouse, transport vehicles (a) must unload the raw materials near the warehouse and then transfer them to the warehouse using a forklift. Since more than one type of raw material is often stored near the warehouse, unloading and transferring the raw materials near the warehouse can easily lead to material mixing. To prevent material mixing, this embodiment also provides a receiving bin 6 independent of the storage bin 1. Transport vehicles (a) transporting raw materials do not need to enter the storage bin 1 and can unload directly into the receiving bin 6.

[0036] The receiving bin 6 of this embodiment is preferably arranged at the lower side of the storage bin 1, and the raw materials in the receiving bin 6 are transferred to the first movable reversible belt conveyor 3 by the feeding mechanism 2. The receiving bin 6 is a sunken storage structure, which is convenient for unloading.

[0037] In this embodiment, the discharge end of the feeding mechanism 2 is fixed, and the first movable reversible belt conveyor 3 is always located directly below the discharge end during longitudinal movement, thereby continuously feeding material to the second movable reversible belt conveyor 4. Both ends of the first movable reversible belt conveyor 3 and the second movable reversible belt conveyor 4 can discharge material.

[0038] Since there is a large height difference between the receiving bin 6 and the distribution area 12 of the storage bin 1, in this embodiment, at least two climbing conveyors 21 connected end to end are preferably used to lift the raw materials in the receiving bin 6 and transport them to the first movable reversible belt conveyor 3.

[0039] The top and bottom of the receiving bin 6 are both open, and the bottom diameter of the receiving bin 6 gradually decreases. A weighing transmission conveyor 22 is provided below the receiving bin 6. The weighing transmission conveyor 22 transfers the raw materials in the receiving bin 6 to the climbing conveyor 21, and further transferred by the climbing conveyor 21 to the first movable and reversible belt conveyor 3, thereby realizing the automatic storage of raw materials.

[0040] After the raw materials are unloaded from the transport vehicle a to the receiving bin 6, they are directly weighed by the weighing transmission conveyor 22 below the receiving bin 6 and then transferred to the climbing conveyor 21, and then transferred to the storage bin 1 by the climbing conveyor 21. The warehousing process is reduced by the forklift and the efficiency of raw material warehousing is improved.

[0041] Specifically, this embodiment provides a first guide rail 7 and a second guide rail 8 in the cloth area 12, the first guide rail 7 and the second guide rail 8 are both extended longitudinally, the first guide rail 7 is arranged above the second guide rail 8, the first movable reversible belt conveyor 3 is slidingly connected to the first guide rail 7, and the movable trolley 5 is slidingly connected to the second guide rail 8.

[0042] In order to facilitate the zoning management of the storage warehouse 1, it is preferred to arrange at least two storage chamber units 111 in the storage area 11 along the extension direction of the first guide rail 7, and the top of each storage chamber unit 111 is set. In this embodiment, the storage chamber units 111 are arranged in parallel into 3, and the first guide rail 7 and the second guide rail 8 both span each storage chamber unit 111. The second guide rail 8 is specifically fixed to the top of the storage chamber unit 111, and the first guide rail 7 is fixed above the second guide rail 8. Due to the top opening of each storage chamber unit 111, the second movable reversible belt conveyor 4 can distribute the raw materials to the designated storage chamber unit 111, so that each storage chamber unit 111 can achieve uniform distribution.

[0043] Preferably, each storage chamber unit 111 is provided with a discharge port on the side, and the discharge port and the receiving bin 6 are arranged in different directions of the storage bin 1, further reducing the possibility of material mixing. At the same time, the transfer of raw materials from the receiving bin 6 into the warehouse will not affect the operation of the forklift b that is preparing materials for production at the discharge port.

[0044] In this embodiment, the first guide rails 7 and the second guide rails 8 are arranged in pairs, that is, the second guide rails 8 are provided on both sides of the movable trolley 5, and the first guide rails 7 are provided on both sides of the first movable and reversible belt conveyor 3. To facilitate the fixed installation of the first guide rails 7, in this embodiment, the first movable and reversible belt conveyor 3 is preferably suspended on the first guide rails 7, and the first guide rails 7 are fixed to the beam 13 (or the silo support) at the top of the storage bin 1.

[0045] In order to facilitate the distribution of raw materials throughout the entire storage area 11 and at the same time reduce the travel of the first movable reversible belt conveyor 3, the second movable reversible belt conveyor 4 and the mobile cart 5 during the distribution process, this embodiment preferably sets the first movable reversible belt conveyor 3 to be at an equal distance from the two second guide rails 8, and the discharge end of the feeding mechanism 2 is at an equal distance from the two ends of the first guide rail 7.

[0046] The utility model sets up a storage bin 1 and a receiving bin 6 which are independent of each other, and a feeding mechanism 2 conveys the raw materials in the receiving bin 6 upward to the storage bin 1, and sets a first movable reversible belt conveyor 3 and a second movable reversible belt conveyor 4 which are of different heights and have intersecting conveying directions in the storage bin 1, thereby realizing continuous and automatic distribution of raw materials and controllable conveying of raw materials to the indoor yard for uniform distribution, which is beneficial to avoid mixing of raw materials when entering the warehouse, improves the efficiency of raw materials entering the warehouse, improves the rate of finished products, and reduces production costs and labor intensity.

[0047] The above disclosure is only a preferred embodiment of the present invention and certainly cannot be used to limit the scope of rights of the present invention. Therefore, equivalent changes made according to the claims of the present invention are still within the scope covered by the present invention.

Claims

1. A raw material warehousing automated distribution system, characterized in that: It includes a storage bin and a feeding mechanism, wherein the storage bin is provided with a storage area and a material distribution area, wherein the material distribution area is provided above the storage area, and the material distribution area is provided with a first movable reversible belt conveyor, a second movable reversible belt conveyor and a mobile trolley; The feeding mechanism is used to feed raw materials to the first movable reversible belt conveyor; The first movable reversible belt conveyor is used to reciprocate the raw materials in the longitudinal direction to the second movable reversible belt conveyor, and the first movable reversible belt conveyor can reciprocate in the longitudinal direction; The second movable reversible belt conveyor is used to transport raw materials to the storage area in a transverse reciprocating manner, and the second movable reversible belt conveyor can move in a transverse reciprocating manner; The second movable and reversible belt conveyor is connected to a moving trolley, and the moving trolley can drive the second movable and reversible belt conveyor to move back and forth in the longitudinal direction.

2. The automated material distribution system for raw materials as claimed in claim 1, characterized in that: The discharge end of the feeding mechanism is fixedly arranged, and the first movable reversible belt conveyor is always located directly below the discharge end.

3. The automated material distribution system for raw materials warehousing according to claim 1 or 2, characterized in that: The material distribution area is also provided with a first guide rail and a second guide rail. The first guide rail and the second guide rail are both extended longitudinally. The first guide rail is arranged above the second guide rail. The first movable reversible belt conveyor is slidably connected to the first guide rail, and the movable trolley is slidably connected to the second guide rail.

4. The automated material distribution system for raw materials as claimed in claim 3, characterized in that: The second guide rails are provided on both sides of the movable trolley, and the first movable reversible belt conveyor is equidistant from the two second guide rails.

5. The automated material distribution system for raw materials as claimed in claim 3, characterized in that: The first movable reversible belt conveyor is suspended on the first guide rail.

6. The automated material distribution system for raw materials as claimed in claim 4, characterized in that: The distance between the discharge end of the feeding mechanism and the two ends of the first guide rail is equal.

7. The automated material distribution system for raw materials as claimed in claim 3, characterized in that: The storage area is provided with at least two storage chamber units arranged along the extension direction of the first guide rail, the top of each storage chamber unit is opened, and the first guide rail and the second guide rail both span at least two storage chamber units.

8. The automated material distribution system for raw materials as claimed in claim 2, characterized in that: It also includes a material receiving bin, which is arranged at the lower side of the storage bin, and the feeding mechanism is used to transfer the raw materials in the material receiving bin to the first movable reversible belt conveyor.

9. The automated material distribution system for raw materials as claimed in claim 8, characterized in that: The feeding mechanism includes at least two climbing conveyors connected end to end in sequence.

10. The automated material distribution system for raw materials as claimed in claim 9, characterized in that: The feeding mechanism also includes a weighing transmission conveyor. The top and bottom of the receiving bin are both opened. The weighing transmission conveyor is arranged below the receiving bin. The weighing transmission conveyor is used to transfer the raw materials in the receiving bin to the climbing conveyor.