Double-suction-nozzle yarn separating device

Through the dual suction nozzle design and motor-driven yarn rotary hook and yarn yarn assembly, the problem of unstable double and single yarn absorption in the yarn separation device is solved, and stable separation of yarns of different thicknesses is achieved.

CN223303881UActive Publication Date: 2025-09-05ZHUJI JIESUER TEXTILE MASCH CO LTD
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Patent Information

Application Number
CN202422841338.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-21
Publication Date
2025-09-05
Estimated Expiration
2034-11-21

AI Technical Summary

Technical Problem

The existing yarn separation devices are prone to instability in the absorption of double or single yarns during the separation process, especially the lack of adaptability for yarns of different thicknesses.

Method used

The double suction nozzle design is adopted, by setting a first suction nozzle and a second suction nozzle of different gap sizes, combining a motor-driven yarn rotary hook and a yarn tick assembly, and matching the yarn stop assembly to avoid double yarn suction and improve the stability of single yarn suction.

Benefits of technology

It effectively avoids double yarn suction failure, improves the absorption stability of single yarn, and adapts to the separation needs of yarns of different thicknesses.

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Abstract

A double-suction-nozzle yarn separating device comprises suction nozzles, the suction nozzles comprise the first suction nozzle and the second suction nozzle, the first suction nozzle and the second suction nozzle are connected with a suction nozzle support, the suction nozzle support is controlled by a first motor to move front and back, a yarn rotating hook is arranged between the first suction nozzle and the second suction nozzle, and the yarn rotating hook is controlled by a second motor to rotate. Yarn shifting assemblies for shifting yarns are arranged on the outer sides of the first suction nozzle and the second suction nozzle, yarn stopping assemblies for stopping a plurality of yarns from entering the first suction nozzle and the second suction nozzle are arranged at the front ends of the first suction nozzle and the second suction nozzle, the first suction nozzle is provided with a first yarn suction seam, and the second suction nozzle is provided with a second yarn suction seam. The first yarn suction seam and the second yarn suction seam are different in size. According to the double-suction-nozzle yarn separation device, the separation function of a single yarn is completed, and the problems of double-yarn separation and insufficient suction force of single-yarn separation are solved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of yarn separation of warping machines, in particular to a double-suction-nozzle yarn separation device. Background Art

[0002] Yarn separation technology is a very important technical content in the warp drawing machine. Yarn separation requires the process of separating independent yarns one by one in the yarn layer. The main problems with existing yarn separation are the occurrence of double yarns or unstable yarn absorption during the yarn separation process. Specifically, double yarn refers to the occurrence of two yarns after yarn separation, which makes it impossible to enter the textile link later. Another reason for unstable yarn absorption is that different thicknesses of yarns will appear on one yarn layer due to different process effect requirements, that is, the gap for absorbing the yarn will be too large or too small relative to the yarn. If the yarn is too large, it cannot be sucked into the suction nozzle, resulting in yarn falling. Although the yarn is too small, it can be sucked into the suction nozzle, the matching area is small, resulting in yarn falling or shaking. Utility Model Content

[0003] The purpose of the utility model is to provide a double-suction-nozzle yarn separation device suitable for separating yarns of different thicknesses and avoiding double-yarn suction failure and single-yarn suction instability failure in response to the defects and shortcomings of the existing technology.

[0004] In order to achieve the above-mentioned object, the utility model provides a double-suction-nozzle yarn separation device, comprising a suction nozzle, wherein the suction nozzle comprises a first suction nozzle and a second suction nozzle, the first suction nozzle and the second suction nozzle are connected to a suction nozzle bracket, the suction nozzle bracket is controlled by a first motor to move back and forth, a yarn rotating hook is provided between the first suction nozzle and the second suction nozzle, the yarn rotating hook is controlled by a second motor to rotate, a yarn-moving assembly is provided on the outer side of the first suction nozzle and the second suction nozzle, a yarn-stopping assembly is provided at the front end of the first suction nozzle and the second suction nozzle to prevent multiple yarns from entering the first suction nozzle and the second suction nozzle, the first suction nozzle is provided with a first suction slit, the second suction nozzle is provided with a second suction slit, and the gaps of the first suction slit and the second suction slit are different in size. This double-suction-nozzle yarn separation device avoids the suction of double yarns through the yarn-stopping assembly, and the suction nozzles of different gap sizes match yarns of different thicknesses to avoid the unstable failure of single yarn suction, improves the stability of single yarn suction by using two suction nozzles, and the two suction nozzles of different gap sizes further avoid the suction of double yarns because the suction nozzle with the smaller gap of the suction slit will never suck in two yarns. Multiple yarns refer to two or more yarns.

[0005] The first motor is connected with a screw rod, the outer periphery of the screw rod is connected with a screw rod nut, and the screw rod nut is connected with a connection frame integrated with the nozzle bracket. A guide hole is provided on the top of the connection frame, and the guide hole is connected with a guide shaft.

[0006] The second motor is connected to a rotator, the rotator is connected to a crank through a crank connecting rod, the crank is connected to a yarn rotating hook through a crank shaft, and one end of the yarn rotating hook for hooking the yarn is provided with an arc-shaped hooking groove.

[0007] The yarn plucking assembly includes a yarn plucking motor fixedly connected to a motor fixing plate, the yarn plucking motor is connected to a driving wheel through a main shaft, the driving wheel is connected to a first driven wheel through a first belt, the first driven wheel is connected to a second driven wheel through a second belt, and the second driven wheel is connected to a first yarn plucking needle through a second rotating shaft.

[0008] The first driven wheel is connected to the third driven wheel via a first connecting shaft, the third driven wheel is connected to the fourth driven wheel via a third belt, and the fourth driven wheel is connected to the second yarn shifting needle.

[0009] The second motor and the first motor are fixedly connected to a mounting plate, the mounting plate is connected to the nozzle bracket seat, the nozzle bracket seat is provided with a first mounting hole and a second mounting hole, the first mounting hole is matched to connect the crank, and the second mounting hole is matched to connect the screw rod through a sleeve.

[0010] The yarn stopping component comprises an upper yarn-suction stopping rod and a lower yarn-suction stopping rod connected to a suction nozzle bracket seat.

[0011] A first air passage and a second air passage are respectively provided inside the nozzle bracket. The first air passage is connected to the second nozzle, and the second air passage is connected to the first nozzle.

[0012] By adopting the above technical solution, the double-suction-nozzle yarn separation device can complete the function of separating a single yarn, thereby solving the two technical problems of double-yarn suction and insufficient suction force for single-yarn separation. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0014] Figure 1 is a schematic diagram of the three-dimensional structure of a double-suction nozzle yarn separation device of the present invention;

[0015] FIG2 is a side view of a double-suction-nozzle yarn separation device according to the present invention;

[0016] FIG3 is a schematic structural diagram of a double-suction-nozzle yarn separation device from another side view according to the present invention;

[0017] FIG4 is a schematic diagram of the three-dimensional structure of a double-suction-nozzle yarn separation device of the present invention after partial concealment;

[0018] Figure 5 is a schematic diagram of the nozzle bracket installation structure of the utility model;

[0019] Figure 6 is a schematic diagram of the installation structure of the yarn rotating hook in the utility model;

[0020] Figure 7 is a schematic diagram of the three-dimensional structure of the nozzle bracket seat in the utility model;

[0021] FIG8 is a schematic diagram of the installation structure of the nozzle bracket, the first nozzle, and the second nozzle in the present invention;

[0022] FIG9 is a schematic side view of the structure of the nozzle bracket, the first nozzle, and the second nozzle installed in the present invention;

[0023] Figure 10 shows Figure 9 Schematic diagram of the cross-sectional structure along the AA axis. DETAILED DESCRIPTION

[0024] The following is a clear and complete description of the technical solutions in the embodiments of the present invention, in conjunction with the accompanying drawings. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of them. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without creative work are within the scope of protection of the present invention.

[0025] like Figure 1-10 As shown, a double-suction nozzle yarn separation device includes a suction nozzle, which includes a first suction nozzle 29 and a second suction nozzle 28. The first suction nozzle 29 and the second suction nozzle 28 are connected to the suction nozzle bracket 11, and the suction nozzle bracket 11 is controlled by the first motor 16 to move back and forth. A yarn rotating hook 27 is provided between the first suction nozzle and the second suction nozzle, and the yarn rotating hook 27 is controlled by the second motor 4 to rotate. A yarn plucking assembly for plucking the yarn is provided on the outside of the first suction nozzle 29 and the second suction nozzle 28. A yarn stopping assembly is provided at the front end of the first suction nozzle 29 and the second suction nozzle 28 to prevent multiple yarns from entering the first suction nozzle and the second suction nozzle. The yarn stopping assembly includes an upper yarn stopping rod 10 connected to the suction nozzle bracket seat 14 and a lower yarn stopping rod 50 for suctioning the yarn.

[0026] The first suction nozzle 29 is provided with a first yarn suction slit 30, and the second suction nozzle 28 is provided with a second yarn suction slit 31. The first yarn suction slit 30 and the second yarn suction slit 31 have different slit sizes. A first air channel 39 and a second air channel 40 are respectively provided inside the suction nozzle bracket 11. The first air channel 39 is connected to the second suction nozzle 28, and the second air channel 40 is connected to the first suction nozzle 29. The different slits prevent the suction of double yarns and effectively improve the suction stability of single yarns.

[0027] As a preferred structure, the first motor 16 is coupled to a screw 20, the outer periphery of which is coupled to a screw nut 24, which is connected to a connecting frame 21 integral with the nozzle holder 11. This allows the nozzle holder 11 to move back and forth as the first motor 16 drives the screw 20 to rotate, thereby precisely controlling the suction distance between the first and second suction nozzles 29, 28 and the yarn and adjusting the suction force. To improve the guiding stability of the nozzle holder 11, a guide hole 32 is provided at the top of the connecting frame 21, which is coupled to the guide shaft 13.

[0028] As a preferred structure, the second motor 4 is connected to the rotator 23, the rotator 23 is connected to the crank 34 through the crank connecting rod 35, the crank 34 is connected to the yarn rotating hook 27 through the crank shaft 33, and the yarn rotating hook 27 is provided with an arc-shaped hooking groove 68 at one end for hooking the yarn. The second motor 4 drives the yarn rotating hook 27 to rotate and hooks the yarn through the arc-shaped hooking groove 68 to enter the mating yarn picking assembly.

[0029] As a preferred structure, the plucking assembly includes a plucking motor 1 fixedly connected to a motor fixing plate 3. The plucking motor 1 is connected to a driving wheel 2 through a main shaft. The driving wheel 2 is connected to a first driven wheel 6 through a first belt 5. The first driven wheel 6 is connected to a second driven wheel 8 through a second belt 7. The second driven wheel 8 is connected to a first plucking needle 25 through a second rotating shaft 9. The first driven wheel 6 is connected to a third driven wheel 18 through a first connecting shaft 12. The third driven wheel 18 is connected to a fourth driven wheel 19 through a third belt 17. The fourth driven wheel 19 is connected to a second plucking needle 26. The first plucking needle 25 and the second plucking needle 26 are driven by the plucking motor 1 to pry a single yarn into the first suction nozzle 29 and the second suction nozzle 28.

[0030] In order to improve the overall structural performance of the equipment, the second motor 4 and the first motor 16 are fixedly connected to the mounting plate 15, the mounting plate 15 is connected to the nozzle bracket seat 14, and the nozzle bracket seat 14 is provided with a first mounting hole 37 and a second mounting hole 36. The first mounting hole 37 is connected to the crank 34, and the second mounting hole 36 is connected to the screw rod 20 through the shaft sleeve.

[0031] Although the embodiments of the present invention have been shown and described above, it should be understood that the above embodiments are illustrative and should not be construed as limiting the present invention. Those skilled in the art may make changes, modifications, substitutions, and variations to the above embodiments without departing from the principles and purpose of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A double-suction-nozzle yarn separating device, comprising a suction nozzle, characterized in that: The suction nozzle comprises a first suction nozzle (29) and a second suction nozzle (28), the first suction nozzle (29) and the second suction nozzle (28) are connected to a suction nozzle bracket (11), the suction nozzle bracket (11) is controlled by a first motor (16) to move forward and backward, a yarn rotating hook (27) is provided between the first suction nozzle and the second suction nozzle, the yarn rotating hook (27) is controlled by a second motor (4) to rotate, a yarn shifting assembly for shifting the yarn is provided on the outside of the first suction nozzle (29) and the second suction nozzle (28), a yarn stopping assembly for preventing multiple yarns from entering the first suction nozzle and the second suction nozzle is provided at the front end of the first suction nozzle (29) and the second suction nozzle (28), the first suction nozzle (29) is provided with a first suction slit (30), the second suction nozzle (28) is provided with a second suction slit (31), and the gaps of the first suction slit (30) and the second suction slit (31) are different in size.

2. A double-suction-nozzle yarn separating device according to claim 1, characterized in that: The first motor (16) is coupled to a screw rod (20), the outer periphery of the screw rod (20) is coupled to a screw rod nut (24), and the screw rod nut (24) is connected to a connection frame (21) integral with the nozzle bracket (11).

3. A double-suction-nozzle yarn separating device according to claim 2, characterized in that: A guide hole (32) is provided on the top of the connecting frame (21), and the guide hole (32) is matched with the connecting guide shaft (13).

4. A double-suction-nozzle yarn separating device according to claim 1, characterized in that: The second motor (4) is connected to a rotator (23), the rotator (23) is connected to a crank (34) via a crank connecting rod (35), the crank (34) is connected to a yarn rotating hook (27) via a crank shaft (33), and one end of the yarn rotating hook (27) for hooking the yarn is provided with an arc-shaped hooking groove (68).

5. The double-suction-nozzle yarn separating device according to claim 1, characterized in that: The yarn plucking assembly comprises a yarn plucking motor (1) fixedly connected to a motor fixing plate (3); the yarn plucking motor (1) is connected to a driving wheel (2) via a main shaft; the driving wheel (2) is connected to a first driven wheel (6) via a first belt (5); the first driven wheel (6) is connected to a second driven wheel (8) via a second belt (7); and the second driven wheel (8) is connected to a first yarn plucking needle (25) via a second rotating shaft (9).

6. A double-suction-nozzle yarn separating device according to claim 5, characterized in that: The first driven wheel (6) is connected to the third driven wheel (18) via a first connecting shaft (12); the third driven wheel (18) is connected to the fourth driven wheel (19) via a third belt (17); and the fourth driven wheel (19) is connected to the second yarn-moving needle (26).

7. The double-suction-nozzle yarn separating device according to claim 1, characterized in that: The second motor (4) and the first motor (16) are fixedly connected to a mounting plate (15), the mounting plate (15) is connected to the nozzle bracket seat (14), the nozzle bracket seat (14) is provided with a first mounting hole (37) and a second mounting hole (36), the first mounting hole (37) is connected to the crank (34), and the second mounting hole (36) is connected to the screw rod (20) through a shaft sleeve.

8. The double-suction-nozzle yarn separating device according to claim 1, characterized in that: The yarn stopping assembly comprises an upper yarn-suction stopping rod (10) connected to a suction nozzle support seat (14) and a lower yarn-suction stopping rod (50).

9. The double-suction-nozzle yarn separating device according to claim 1, characterized in that: A first air duct (39) and a second air duct (40) are respectively provided inside the suction nozzle bracket (11), wherein the first air duct (39) is connected to the second suction nozzle (28), and the second air duct (40) is connected to the first suction nozzle (29).