Electroplating device for water heating pipe production
By designing electroplating equipment for the production of water heating pipes and adopting lifting components and control components, the problems of uneven coating thickness and metal waste were solved, the automation and intelligence of the electroplating process were realized, and the efficiency and quality of electroplating were improved.
Patent Information
- Application Number
- CN202422602377.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-28
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2034-10-28
AI Technical Summary
In the existing water heating pipe production, the electroplating method mostly uses a single hook hanger, which leads to uneven coating thickness, difficulty in plating the inside of deep pipes, large waste of metal materials, and low electroplating efficiency and quality.
An electroplating device is designed, which includes an electroplating pool, a lifting component, a fastening component, a circulation component and a control component. The lifting component drives the pipe down into the electroplating pool, the circulation component maintains the uniformity of the anode liquid, and the control component accurately adjusts the electroplating parameters to achieve automated and intelligent control.
It improves electroplating efficiency and quality, ensures coating uniformity, reduces metal material waste, and realizes automated and intelligent management of the electroplating process.
Smart Images

Figure CN223304574U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pipe production devices, in particular to an electroplating device for producing water heating pipes. Background Art
[0002] Electroplating is a process that forms a metal coating on the metal surface through electrolysis. In this process, the plating metal or other insoluble material acts as the anode, and the workpiece to be plated acts as the cathode. The cations of the plating metal are reduced on the surface of the workpiece to be plated to form a coating. The main purpose of electroplating is to plate a metal coating on the substrate to change its surface properties or dimensions, such as enhancing corrosion resistance, increasing hardness, preventing wear, improving conductivity, smoothness, heat resistance and surface aesthetics. In actual use, most electroplating methods use single-hook hangers, which have problems such as uneven coating thickness, difficulty in plating inside deep tubes, and large waste of electricity and metal materials. In order to solve these problems, it is necessary to design a new type of electroplating device to improve electroplating efficiency and quality.
[0003] Therefore, in order to solve the above-mentioned problem of inconvenience in improving electroplating efficiency and quality, an electroplating device for producing water heating pipes can be designed. Utility Model Content
[0004] In order to overcome the problems encountered in the use of pipe production equipment, most electroplating methods use single-hook hangers, which result in uneven coating thickness, difficulty in plating inside deep pipes, and large waste of electricity and metal materials. To solve these problems, a new type of electroplating device needs to be designed to improve electroplating efficiency and quality.
[0005] The technical solution of the present utility model is: an electroplating device for the production of water heating pipes, including an electroplating pool, an isolation bottom plate, a fixed block, water heating pipes, a support rod, a lifting assembly, a fastening assembly, a circulation assembly and a control assembly; a lifting assembly is provided on the inner wall of the electroplating pool, a fixed block is provided on one side of the lifting assembly, and multiple groups of fixed blocks are provided, a support rod is provided on one side of the fixed block, water heating pipes are provided on the outside of the support rod, and a fastening assembly is provided at one end of the support rod, an isolation bottom plate is provided inside the electroplating pool, a circulation assembly is provided above the isolation bottom plate, and a control assembly is provided on the side wall of the electroplating pool.
[0006] Preferably, when the electroplating device for the production of water heating pipes is in use, first, the water heating pipes are put on the outside of the support rod, and then, one end of the water heating pipes can be limited by the fastening component. Subsequently, the lifting component is started to drive multiple groups of water heating pipes to descend into the electroplating tank. At the same time, the circulation component is started to maintain the uniformity and stability of the anode liquid, thereby improving the electroplating efficiency. Moreover, the current, voltage, electroplating liquid flow rate and temperature and other parameters in the electroplating process can be accurately adjusted through the control component to realize the automation and intelligent control of the electroplating process.
[0007] Preferably, the lifting assembly includes a protective shell, a lifting motor, a lifting screw and a lifting chute; a protective shell is arranged above the electroplating pool, a lifting motor is arranged inside the protective shell, a lifting screw is arranged at the output end of the lifting motor, a lifting chute is opened on the inner wall of the electroplating pool, and the lifting screw is rotatably connected to the inner wall of the lifting chute; starting the lifting motor can drive the lifting screw to rotate, and the protective shell can provide dust protection for the lifting motor.
[0008] Preferably, the lifting assembly also includes a lifting slider and a lifting bracket; a lifting slider is provided on the side wall of the lifting screw, the lifting slider is threadedly connected to the lifting screw, a lifting bracket is provided on one side of the lifting slider, and the fixed block is fixedly connected to the side wall of the lifting bracket; starting the lifting motor can drive the lifting screw to rotate, and the lifting screw can drive the lifting assembly to adjust and descend through the lifting slider, and the lifting bracket can drive multiple groups of water heating pipes to descend into the inside of the electroplating pool.
[0009] Preferably, the fastening assembly includes a threaded hole and a fastening bolt; a threaded hole is opened at one end of the support rod, and a fastening bolt is arranged inside the threaded hole, and the fastening bolt is threadedly connected to the threaded hole; by inserting the fastening bolt into the threaded hole for installation and fixing, one end of the water heating pipe can be resisted and limited.
[0010] Preferably, the circulation component includes an anode plate, a plating liquid pump and a liquid extraction pipe; an anode plate is arranged above the isolation bottom plate, and two groups of anode plates are arranged; an electroplating liquid pump is arranged above the isolation bottom plate, and two groups of electroplating liquid pumps are arranged, and liquid extraction pipes are arranged on both sides of the electroplating liquid pump; during the electroplating process, the anode plate releases metal ions through the action of an external current, providing the required metal elements for the plating layer, and the electroplating liquid pump is the power source of the anode liquid circulation system, responsible for extracting the anode liquid from the bottom of the electroplating tank through the liquid extraction pipe and transporting it to the vicinity of the anode plate to ensure the uniformity and stability of the anode liquid.
[0011] Preferably, the circulation component also includes a filter, a heater and a cooler; a heater is provided on the outside of the liquid extraction pipe, a cooler is provided on the outside of the liquid extraction pipe, and a filter is provided on the outside of the liquid extraction pipe; the filter is used to remove impurities and particulate matter in the anode liquid to prevent them from adversely affecting the electroplating process, and the heater / cooler is used to adjust the temperature of the anode liquid to meet the requirements of different electroplating processes. The heater increases the temperature of the anode liquid through the heating element, while the cooler lowers the temperature of the anode liquid through the cooling medium.
[0012] Preferably, the control component includes a controller, a display screen and control buttons; a controller is provided on the side wall of the electroplating pool, a display screen is provided on the side wall of the controller, control buttons are provided on the side wall of the controller, and multiple groups of control buttons are provided; the controller can accurately adjust parameters such as current, voltage, plating solution flow and temperature during the electroplating process to achieve automated and intelligent control of the electroplating process, and instructions can be input to the controller through the control buttons, and the usage status of the device can be observed through the display screen.
[0013] Beneficial effects of the utility model:
[0014] 1. Compared with traditional pipe production equipment, most electroplating methods use single-hook hangers during use, which have problems such as uneven coating thickness, difficulty in plating deep pipe interiors, and large waste of electricity and metal materials. To solve these problems, it is necessary to design a new electroplating device to improve electroplating efficiency and quality. This pipe production device can accurately adjust parameters such as current, voltage, electroplating solution flow and temperature during the electroplating process through control components, realizing automated and intelligent control of the electroplating process. In addition, the start-up circulation component can maintain the uniformity and stability of the anolyte, thereby improving electroplating efficiency.
[0015] 2. During the electroplating process, the anode plate releases metal ions through the action of an applied current, providing the required metal elements for the plating layer. In addition, the electroplating liquid pump is the power source of the anolyte circulation system. It is responsible for extracting the anolyte from the bottom of the electroplating tank through the liquid extraction pipe and transporting it to the vicinity of the anode plate to ensure the uniformity and stability of the anolyte. In addition, the filter is used to remove impurities and particulate matter in the anolyte to prevent them from adversely affecting the electroplating process. The heater / cooler is used to adjust the temperature of the anolyte to meet the requirements of different electroplating processes. The heater increases the temperature of the anolyte through the heating element, while the cooler reduces the temperature of the anolyte through the cooling medium.
[0016] 3. The controller can accurately adjust parameters such as current, voltage, plating solution flow and temperature during the electroplating process to achieve automated and intelligent control of the electroplating process. In addition, commands can be input to the controller through the control buttons, and the operating status of the device can be observed through the display screen. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 Shown is a first three-dimensional structural schematic diagram of an electroplating device for producing water heating pipes according to the present invention;
[0018] Figure 2 Shown is a schematic diagram of the first partial three-dimensional structure of an electroplating device for producing water heating pipes according to the present invention;
[0019] Figure 3Shown is a schematic diagram of the second partial three-dimensional structure of an electroplating device for producing water heating pipes according to the present invention;
[0020] Figure 4 Shown is a schematic diagram of the third partial three-dimensional structure of an electroplating device for producing water heating pipes of the utility model;
[0021] Explanation of the accompanying reference numerals: 1. electroplating tank; 2. isolation bottom plate; 3. fixing block; 4. water heating pipe; 5. support rod; 101. protective shell; 102. lifting motor; 103. lifting screw; 104. lifting slide; 105. lifting slider; 106. lifting bracket; 201. threaded hole; 202. fastening bolt; 301. anode plate; 302. electroplating liquid pump; 303. liquid extraction pipe; 304. filter; 305. heater; 306. cooler; 401. controller; 402. display screen; 403. control button. DETAILED DESCRIPTION
[0022] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0023] See also Figure 1 The utility model provides an embodiment: an electroplating device for the production of water heating pipes, comprising an electroplating pool 1, an isolation bottom plate 2, a fixed block 3, water heating pipes 4, a support rod 5, a lifting assembly, a fastening assembly, a circulation assembly and a control assembly; a lifting assembly is provided on the inner wall of the electroplating pool 1, a fixed block 3 is provided on one side of the lifting assembly, the fixed block 3 is provided with multiple groups, a support rod 5 is provided on one side of the fixed block 3, water heating pipes 4 are provided on the outside of the support rod 5, a fastening assembly is provided on one end of the support rod 5, an isolation bottom plate 2 is provided inside the electroplating pool 1, a circulation assembly is provided above the isolation bottom plate 2, and a control assembly is provided on the side wall of the electroplating pool 1.
[0024] See also Figure 2, the lifting assembly includes a protective shell 101, a lifting motor 102, a lifting screw 103 and a lifting chute 104; a protective shell 101 is provided above the electroplating pool 1, a lifting motor 102 is provided inside the protective shell 101, a lifting screw 103 is provided at the output end of the lifting motor 102, a lifting chute 104 is provided on the inner wall of the electroplating pool 1, and the lifting screw 103 is rotatably connected to the inner wall of the lifting chute 104; starting the lifting motor 102 can drive the lifting screw 103 to rotate, and the protective shell 101 can provide dust protection for the lifting motor 102; the lifting assembly also includes a lifting slider 105 and a lifting bracket 106; a lifting slider 105 is provided on the side wall of the lifting screw 103, and the lifting slider 105 and the lifting screw 103 are screwed together The lifting block 105 is connected with the lifting bracket 106 on one side, and the fixed block 3 is fixedly connected to the side wall of the lifting bracket 106; starting the lifting motor 102 can drive the lifting screw 103 to rotate, and the lifting screw 103 can drive the lifting assembly to adjust and descend through the lifting slider 105, and the lifting bracket 106 can drive multiple groups of water heating pipes 4 to descend to the inside of the electroplating tank 1; the fastening assembly includes a threaded hole 201 and a fastening bolt 202; a threaded hole 201 is provided at one end of the support rod 5, and a fastening bolt 202 is provided inside the threaded hole 201, and the fastening bolt 202 is threadedly connected to the threaded hole 201; by inserting the fastening bolt 202 into the inside of the threaded hole 201 for installation and fixing, one end of the water heating pipe 4 can be limited by resistance.
[0025] See also Figure 3-4In this embodiment, the circulation component includes an anode plate 301, a plating liquid pump 302, and a liquid extraction pipe 303. The anode plate 301 is arranged above the isolation base plate 2, and two groups of anode plates 301 are provided. The plating liquid pump 302 is arranged above the isolation base plate 2, and two groups of plating liquid pumps 302 are provided. Liquid extraction pipes 303 are provided on both sides of the plating liquid pump 302. During the electroplating process, the anode plate 301 releases metal ions through the action of an external current, providing the required metal elements for the plating layer. In addition, the electroplating liquid pump 302 is the power source of the anolyte circulation system, which is responsible for extracting the anolyte from the bottom of the electroplating cell 1 through the liquid extraction pipe 303 and transporting it to the vicinity of the anode plate 301 to ensure the uniformity and stability of the anolyte; the circulation component also includes a filter 304, a heater 305 and a cooler 306; the outside of the liquid extraction pipe 303 is provided with a heater 305, the outside of the liquid extraction pipe 303 is provided with a cooler 306, and the outside of the liquid extraction pipe 303 is provided with a filter 304; the filter The device 304 is used to remove impurities and particulate matter in the anode liquid to prevent them from having an adverse effect on the electroplating process. The heater 305 / cooler 306 is used to adjust the temperature of the anode liquid to meet the needs of different electroplating processes. The heater 305 increases the temperature of the anode liquid through the heating element, while the cooler 306 reduces the temperature of the anode liquid through the cooling medium; the control component includes a controller 401, a display screen 402 and a control button 403; a controller 401 is provided on the side wall of the electroplating pool 1, a display screen 402 is provided on the side wall of the controller 401, and a control button 403 is provided on the side wall of the controller 401, and multiple groups of control buttons 403 are provided; the controller 401 can accurately adjust parameters such as current, voltage, plating liquid flow and temperature during the electroplating process to achieve automated and intelligent control of the electroplating process, and the control button 403 can be used to input instructions to the controller 401, and the display screen 402 can be used to observe the usage status of the device.
[0026] When the electroplating device for producing water heating pipes is used, first, the water heating pipe 4 is placed on the outside of the support rod 5, and then the fastening bolt 202 is inserted into the threaded hole 201 to install and fix it, so that one end of the water heating pipe 4 can be restrained;
[0027] Subsequently, the lifting motor 102 is started to drive the lifting screw 103 to rotate, and the lifting screw 103 drives the lifting assembly to adjust and descend through the lifting slider 105, and the lifting bracket 106 drives the multiple groups of water heating pipes 4 to descend into the electroplating tank 1;
[0028] At the same time, during the electroplating process, the anode plate 301 releases metal ions through the action of the applied current, providing the required metal elements for the plating layer. In addition, the electroplating liquid pump 302 is the power source of the anolyte circulation system, responsible for extracting the anolyte from the bottom of the electroplating cell 1 through the liquid extraction pipe 303 and transporting it to the vicinity of the anode plate 301 to ensure the uniformity and stability of the anolyte.
[0029] In addition, the filter 304 is used to remove impurities and particulate matter in the anolyte to prevent them from adversely affecting the electroplating process. The heater 305 / cooler 306 is used to adjust the temperature of the anolyte to meet the requirements of different electroplating processes. The heater 305 increases the temperature of the anolyte through the heating element, while the cooler 306 reduces the temperature of the anolyte through the cooling medium.
[0030] In addition, the controller 401 can accurately adjust parameters such as current, voltage, plating solution flow rate and temperature during the electroplating process, thereby realizing automated and intelligent control of the electroplating process.
[0031] Through the above steps, when the electroplating device for the production of water heating pipes is in use, first, the water heating pipe 4 is placed on the outside of the support rod 5, and then, one end of the water heating pipe 4 can be limited by the fastening component. Subsequently, starting the lifting component can drive multiple groups of water heating pipes 4 to descend to the inside of the electroplating tank 1. At the same time, starting the circulation component can maintain the uniformity and stability of the anode liquid, thereby improving the electroplating efficiency. Moreover, the control component can accurately adjust the current, voltage, electroplating liquid flow rate and temperature and other parameters during the electroplating process to realize the automation and intelligent control of the electroplating process.
[0032] The embodiments of the present invention are described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Various changes can be made within the scope of knowledge possessed by those skilled in the art without departing from the purpose of the present invention.
Claims
1. An electroplating device for producing water heating pipes, comprising an electroplating tank (1); characterized in that: The electroplating tank (1) further comprises an isolation bottom plate (2), a fixing block (3), a water heating pipe (4), a support rod (5), a lifting assembly, a fastening assembly, a circulation assembly and a control assembly; a lifting assembly is provided on the inner wall of the electroplating tank (1), a fixing block (3) is provided on one side of the lifting assembly, a plurality of fixing blocks (3) are provided, a support rod (5) is provided on one side of the fixing block (3), a water heating pipe (4) is provided outside the support rod (5), a fastening assembly is provided at one end of the support rod (5), an isolation bottom plate (2) is provided inside the electroplating tank (1), a circulation assembly is provided above the isolation bottom plate (2), and a control assembly is provided on the side wall of the electroplating tank (1).
2. The electroplating device for producing water heating pipes according to claim 1, characterized in that: The lifting assembly comprises a protective shell (101), a lifting motor (102), a lifting screw (103) and a lifting chute (104); the protective shell (101) is arranged above the electroplating pool (1), the lifting motor (102) is arranged inside the protective shell (101), the lifting screw (103) is arranged at the output end of the lifting motor (102), the lifting chute (104) is opened on the inner wall of the electroplating pool (1), and the lifting screw (103) is rotatably connected to the inner wall of the lifting chute (104).
3. The electroplating device for producing water heating pipes according to claim 2, characterized in that: The lifting assembly further comprises a lifting slider (105) and a lifting bracket (106); the lifting slider (105) is provided on the side wall of the lifting screw (103), the lifting slider (105) is threadedly connected to the lifting screw (103), a lifting bracket (106) is provided on one side of the lifting slider (105), and the fixing block (3) is fixedly connected to the side wall of the lifting bracket (106).
4. The electroplating device for producing water heating pipes according to claim 1, characterized in that: The fastening assembly comprises a threaded hole (201) and a fastening bolt (202); one end of the support rod (5) is provided with a threaded hole (201), a fastening bolt (202) is arranged inside the threaded hole (201), and the fastening bolt (202) is threadedly connected to the threaded hole (201).
5. The electroplating device for producing water heating pipes according to claim 1, characterized in that: The circulation component comprises an anode plate (301), a plating liquid pump (302) and a liquid extraction pipe (303); the anode plate (301) is arranged above the isolation bottom plate (2), and two groups of anode plates (301) are provided; the plating liquid pump (302) is arranged above the isolation bottom plate (2), and two groups of plating liquid pumps (302) are provided; and liquid extraction pipes (303) are provided on both sides of the plating liquid pump (302).
6. The electroplating device for producing water heating pipes according to claim 5, characterized in that: The circulation component further comprises a filter (304), a heater (305) and a cooler (306); the outside of the liquid extraction pipe (303) is provided with a heater (305), the outside of the liquid extraction pipe (303) is provided with a cooler (306), and the outside of the liquid extraction pipe (303) is provided with a filter (304).
7. The electroplating device for producing water heating pipes according to claim 1, characterized in that: The control component comprises a controller (401), a display screen (402) and control buttons (403); the controller (401) is arranged on the side wall of the electroplating pool (1), the display screen (402) is arranged on the side wall of the controller (401), and the control buttons (403) are arranged on the side wall of the controller (401), and multiple groups of control buttons (403) are arranged.