Continuous casting lead belt detection device
The height adjustment of the dial indicator and the roller is achieved through the cooperation of gears and toothed plates. Combined with the airflow cleaning system, the problem of low efficiency of lead tape detection devices in the existing technology in detecting lead tapes of different thicknesses is solved, and the detection flexibility and accuracy are improved.
Patent Information
- Application Number
- CN202422676317.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-04
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2034-11-04
AI Technical Summary
The existing lead tape detection device needs to frequently adjust the position of the dial indicator when detecting lead tapes of different thicknesses, resulting in low work efficiency.
The height of the dial indicator and roller can be adjusted by the cooperation of gears and tooth plates. Combined with the airflow cleaning system, impurities on the surface of the lead belt and roller can be removed to improve the detection flexibility and accuracy.
It realizes flexible detection of lead strips of different thicknesses, reduces the interference of impurities on detection, and improves detection accuracy and efficiency.
Smart Images

Figure CN223307497U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of lead strip production, in particular to a continuous casting lead strip detection device. Background Art
[0002] Lead strips play a vital role in battery production, especially lead-acid battery production. During the battery manufacturing process, lead strips are processed into electrode plates. These electrode plates, together with the electrolyte, constitute the core part of the lead-acid battery, responsible for storing and releasing electrical energy.
[0003] The production process of lead strip mainly includes continuous casting, testing, continuous rolling, continuous punching, etc. Among them, the testing is generally to test the flatness of the lead strip surface. The specific method is to squeeze the surface of the moving lead strip through a dial indicator and record the test results by observing the movement of the pointer.
[0004] The position of the dial indicator is generally fixed during the existing lead strip continuous casting inspection. It is found in production and observation that when the flatness of lead strips of different thicknesses is inspected, the position of the dial indicator needs to be adjusted, which takes a lot of working time.
[0005] Therefore, in order to solve the above problems, a continuous casting lead strip detection device is proposed. Utility Model Content
[0006] In order to make up for the deficiencies of the prior art, at least one technical problem raised in the background technology is solved.
[0007] The technical solution adopted by the utility model to solve its technical problems is: the utility model describes a continuous casting lead strip detection device, comprising a frame; a transmission assembly is installed on the inner side of the frame; a motor is fixedly connected to the middle of the frame; a gear is fixedly connected to the output end of the motor; the gear and the frame are rotatably connected; a skateboard is slidably connected to the inner side wall of the frame; a tooth plate is fixedly connected to the middle of the skateboard; the tooth plate and the frame are both slidably connected; the tooth plate and the skateboard are in a meshing relationship; a dial indicator is fixedly connected to the top of the skateboard; the end of the dial indicator is fixedly connected to a connecting frame; the inner side wall of the connecting frame is rotatably connected to a roller; through the cooperation of the gear and the tooth plate, when the gear rotates, the tooth plate will move with the dial indicator and the roller, thereby realizing the device's adjustment of the height of the dial indicator and the roller, so that the device can detect lead strips of different thicknesses, thereby improving the device's flexibility in detecting lead strips.
[0008] Preferably, the top of the slide is connected to an air pipe; a plurality of first circular holes are opened at the bottom of the slide; a plurality of second circular holes are opened on the surface of the connecting frame; the air flow will be ejected from the first circular holes and the second circular holes through the air pipe and clean the surface of the lead belt and the roller, thereby improving the smoothness of the lead belt and the roller surface and reducing the interference of impurities on the detection of the flatness of the lead belt.
[0009] Preferably, a cleaning plate is fixed to the top of the skateboard; the cleaning plate and the skateboard are in a communicating relationship; the dial indicator is located inside the cleaning plate; the inner wall of the cleaning plate is inclined; a plurality of third circular holes are provided on the inner wall of the cleaning plate; after the airflow enters the interior of the skateboard through the air pipe, part of the airflow will reach the interior of the cleaning plate and be ejected from the third circular holes. Because the inner wall of the cleaning plate is inclined, the airflow will reach the surface of the dial indicator after being ejected from the third circular holes, thereby reducing impurities attached to the surface of the dial indicator and improving the clarity of the dial indicator when observed.
[0010] Preferably, a guide plate is symmetrically fixed to the bottom of the skateboard; the guide plate is inclined; part of the airflow will reach the inside of the guide plate after being ejected from the first circular hole. Because the guide plate is inclined, the airflow flows along the guide plate and reaches the surface of the lead strip, increasing the contact area between the airflow and the lead strip.
[0011] Preferably, a connecting rod is fixedly connected to the middle part of the gear; a pressure block is fixedly connected to the end of the connecting rod; the connecting rod and the gear are eccentrically arranged; when the gear rotates, the connecting rod and the pressure block will be driven to rotate together, and when the pressure block rotates to a certain amplitude, it will come into contact with the transmission component, and the transmission component will be concave on one side under the extrusion of the pressure block. At this time, the impurities remaining on the surface of the transmission component will slide out along the extrusion side of the pressure block, reducing the impurities remaining on the surface of the transmission component.
[0012] Preferably, a collection box is fixed to the inner wall of the frame; the collection box is located at the bottom of the transmission component; impurities on the surface of the transmission component will slide out under the squeezing action of the pressing block, and these removed impurities will fall into the interior of the collection box, thereby improving the convenience of the device in collecting impurities.
[0013] The utility model is beneficial in that:
[0014] 1. The utility model describes a continuous casting lead strip detection device, which, through the cooperation of the gear and the toothed plate, causes the toothed plate to move with the dial indicator and the roller when the gear rotates, thereby enabling the device to adjust the height of the dial indicator and the roller, so that the device can detect lead strips of different thicknesses, thereby improving the device's flexibility in detecting lead strips.
[0015] 2. In the continuous casting lead strip detection device described in the present invention, air flow will be ejected from the first circular hole and the second circular hole through the air pipe to clean the surface of the lead strip and the roller, thereby improving the smoothness of the lead strip and the roller surface and reducing the interference of impurities on the lead strip flatness detection. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0017] Figure 1 It is a schematic diagram of the main body of the utility model;
[0018] Figure 2 It is a structural diagram of the transmission component in the present utility model;
[0019] Figure 3 This is a schematic diagram of the structure of the slide plate in the utility model;
[0020] Figure 4 This is a schematic structural diagram of the guide plate in the present utility model;
[0021] Figure 5 This is a structural diagram of the medium pressure block of the utility model.
[0022] In the figure: 1. Frame; 12. Motor; 13. Gear; 14. Slide plate; 15. Tooth plate; 16. Dial indicator; 17. Connecting frame; 18. Roller; 19. Transmission assembly; 2. Air pipe; 22. First circular hole; 23. Second circular hole; 3. Cleaning plate; 32. Third circular hole; 4. Guide plate; 5. Connecting rod; 52. Press block; 6. Collection box. DETAILED DESCRIPTION
[0023] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0024] Specific examples are given below.
[0025] See also Figures 1 to 5As shown, a continuous casting lead strip detection device described in an embodiment of the present invention includes a frame 1; a transmission assembly 19 is installed on the inner side of the frame 1; a motor 12 is fixedly connected to the middle of the frame 1; a gear 13 is fixedly connected to the output end of the motor 12; the gear 13 and the frame 1 are rotatably connected; a slide plate 14 is slidably connected to the inner side wall of the frame 1; a tooth plate 15 is fixedly connected to the middle of the slide plate 14; the tooth plate 15 and the frame 1 are both slidably connected; the tooth plate 15 and the slide plate 14 are in a meshing relationship; a dial indicator 16 is fixedly connected to the top of the slide plate 14; the end of the dial indicator 16 is fixedly connected to a connecting frame 17; the inner side wall of the connecting frame 17 is rotatably connected to a roller 18; before detecting lead strips of different thicknesses, the device needs to be zeroed, that is, the qualified lead strip is placed on the top of the transmission assembly 19, and then the motor 12 is started to rotate the gear 13, and when the gear 13 rotates, the tooth plate 15 will move the sliding The plate 14 slides along the frame 1, and the slide plate 14 will bring the dial indicator 16, the connecting frame 17, and the roller 18 closer to the lead strip. When the roller 18 and the lead strip are just in contact and the dial indicator 16 displays the scale of zero, the zeroing is completed. Then the traction equipment can be used to pull the continuously cast lead strip to the surface of the transmission component 19. The transmission component 19 will transport the lead strip. When the lead strip moves, it will come into contact with the roller 18. If the surface of the lead strip is uneven, the roller 18 will move. When the roller 18 moves, the pointer on the surface of the dial indicator 16 will move and display the error, thereby realizing the device to detect the surface flatness of lead strips of different thicknesses; through the cooperation of the gear 13 and the tooth plate 15, when the gear 13 rotates, the tooth plate 15 will move with the dial indicator 16 and the roller 18, thereby realizing the device to adjust the height of the dial indicator 16 and the roller 18, so that the device can detect lead strips of different thicknesses, thereby improving the flexibility of the device in detecting lead strips.
[0026] See also Figure 3 and Figure 4 As shown, the top of the skateboard 14 is connected to the air pipe 2; a plurality of first circular holes 22 are provided at the bottom of the skateboard 14; a plurality of second circular holes 23 are provided on the surface of the connecting frame 17; when the device detects the lead tape, the air pipe 2 can be connected to an air pump so that the air flow will enter the interior of the skateboard 14 through the air pipe 2, and the air flow will be ejected from the first circular hole 22 and reach the surface of the lead tape, and the air flow will remove impurities attached to the surface of the lead tape. At the same time, part of the air flow will also pass through the second circular hole 23 to reach the surface of the roller 18, so that the device can clean the roller 18; the air flow will be ejected from the first circular hole 22 and the second circular hole 23 through the air pipe 2 and clean the surface of the lead tape and the roller 18, thereby improving the surface smoothness of the lead tape and the roller 18 and reducing the interference of impurities on the lead tape flatness detection.
[0027] See also Figure 4As shown, a cleaning plate 3 is fixed to the top of the skateboard 14; the cleaning plate 3 and the skateboard 14 are in a communicating relationship; the dial indicator 16 is located inside the cleaning plate 3; the inner wall of the cleaning plate 3 is inclined; a plurality of third circular holes 32 are provided on the inner wall of the cleaning plate 3; after the air flow enters the interior of the skateboard 14 through the air pipe 2, part of the air flow will reach the interior of the cleaning plate 3 and be ejected from the third circular holes 32. Because the inner wall of the cleaning plate 3 is inclined, the air flow will reach the surface of the dial indicator 16 after being ejected from the third circular holes 32, thereby reducing impurities attached to the surface of the dial indicator 16 and improving the clarity of the dial indicator 16 when observed.
[0028] See also Figure 4 As shown, a guide plate 4 is symmetrically fixed to the bottom of the slide plate 14; the guide plate 4 is tilted; part of the airflow will reach the inside of the guide plate 4 after being ejected from the first circular hole 22. Because the guide plate 4 is tilted, the airflow flows along the guide plate 4 and reaches the surface of the lead strip, increasing the contact area between the airflow and the lead strip.
[0029] See also Figure 5 As shown, a connecting rod 5 is fixedly connected to the middle of the gear 13; a pressure block 52 is fixedly connected to the end of the connecting rod 5; the connecting rod 5 and the gear 13 are eccentrically arranged; when the gear 13 rotates, it drives the connecting rod 5 and the pressure block 52 to rotate together, and when the pressure block 52 rotates to a certain amplitude, it will come into contact with the transmission component 19, and the transmission component 19 will be concave on one side under the extrusion of the pressure block 52. At this time, the impurities remaining on the surface of the transmission component 19 will slide out along the extrusion side of the pressure block 52, reducing the impurities remaining on the surface of the transmission component 19.
[0030] See also Figure 5 As shown, a collection box 6 is fixed to the inner wall of the frame 1; the collection box 6 is located at the bottom of the transmission component 19; impurities on the surface of the transmission component 19 will slide out under the squeezing action of the pressing block 52, and these removed impurities will fall into the interior of the collection box 6, thereby improving the convenience of the device in collecting impurities.
[0031] See also Figure 5 As shown, the surface of the pressing block 52 is tilted. Because the surface of the pressing block 52 is tilted, the pressing block 52 can better fit the surface of the transmission component 19 when in contact with the transmission component 19, thereby enhancing the squeezing effect of the pressing block 52 on the transmission component 19.
[0032] Working principle: Before testing lead strips of different thicknesses, the device needs to be zeroed, that is, the qualified lead strip is placed on the top of the transmission component 19, and then the motor 12 is started to rotate the gear 13. When the gear 13 rotates, the tooth plate 15 will slide along the frame 1 with the slide 14. The slide 14 will bring the dial indicator 16, the connecting frame 17, and the roller 18 closer to the lead strip. When the roller 18 and the lead strip are just in contact and the dial indicator 16 shows zero, the zeroing is completed. Then the traction equipment can be used to pull the continuous casting lead strip to the transmission component 19. The surface of the conveying component 19 is used to convey the lead strip. When the lead strip moves, it will contact the roller 18. If the surface of the lead strip is uneven, the roller 18 will move. When the roller 18 moves, the pointer on the surface of the dial indicator 16 will move and display the error, so that the device can detect the surface flatness of lead strips of different thicknesses. When the device detects the lead strip, the air pipe 2 can be connected to an air pump so that the air flow will enter the inside of the slide 14 through the air pipe 2, and the air flow will be ejected from the first circular hole 22 and reach the surface of the lead strip, and the air flow will remove the particles attached to the surface of the lead strip. After the airflow enters the slide 14 through the air pipe 2, part of the airflow reaches the inside of the cleaning plate 3 and is ejected from the third circular hole 32. Because the inner wall of the cleaning plate 3 is inclined, the airflow is ejected from the third circular hole 32 and reaches the surface of the dial indicator 16, reducing the impurities attached to the surface of the dial indicator 16. After being ejected from the first circular hole 22, part of the airflow reaches the inside of the guide plate 4. Because the guide plate 4 is inclined, the airflow flows along the guide plate 4 and reaches the surface of the lead strip. When the gear 13 rotates, it drives the connecting rod 5 and the pressure block 52 to rotate together. When the pressure block 52 rotates to a certain extent, it contacts the transmission component 19. Under the extrusion of the pressure block 52, one side of the transmission component 19 will be concave. At this time, the impurities remaining on the surface of the transmission component 19 will slide out along the extruded side of the pressure block 52. The impurities on the surface of the transmission component 19 will slide out under the extrusion of the pressure block 52, and these removed impurities will fall into the collection box 6.
[0033] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention as claimed.
Claims
1. A continuous casting lead strip detection device, comprising a frame (1), characterized in that: A transmission assembly (19) is installed on the inner side of the frame (1); a motor (12) is fixedly connected to the middle of the frame (1); a gear (13) is fixedly connected to the output end of the motor (12); the gear (13) and the frame (1) are rotatably connected; a slide plate (14) is slidably connected to the inner side wall of the frame (1); a tooth plate (15) is fixedly connected to the middle of the slide plate (14); the tooth plate (15) and the frame (1) are both slidably connected; the tooth plate (15) and the slide plate (14) are in a meshing relationship; a dial indicator (16) is fixedly connected to the top of the slide plate (14); a connecting frame (17) is fixedly connected to the end of the dial indicator (16); and a roller (18) is rotatably connected to the inner side wall of the connecting frame (17).
2. The continuous casting lead strip detection device according to claim 1, characterized in that: The top of the slide plate (14) is connected to an air pipe (2); a plurality of first circular holes (22) are provided at the bottom of the slide plate (14); and a plurality of second circular holes (23) are provided on the surface of the connecting frame (17).
3. The continuous casting lead strip detection device according to claim 2, characterized in that: A cleaning plate (3) is fixedly connected to the top of the slide plate (14); the cleaning plate (3) and the slide plate (14) are in a communicating relationship; the dial indicator (16) is located inside the cleaning plate (3); the inner wall of the cleaning plate (3) is inclined; and a plurality of third circular holes (32) are formed on the inner wall of the cleaning plate (3).
4. The continuous casting lead strip detection device according to claim 3, characterized in that: A guide plate (4) is symmetrically fixed to the bottom of the slide plate (14); the guide plate (4) is arranged at an angle.
5. The continuous casting lead strip detection device according to claim 4, characterized in that: A connecting rod (5) is fixedly connected to the middle of the gear (13); a pressing block (52) is fixedly connected to the end of the connecting rod (5); and the connecting rod (5) and the gear (13) are eccentrically arranged.
6. The continuous casting lead strip detection device according to claim 5, characterized in that: A collection box (6) is fixedly connected to the inner side wall of the frame (1); the collection box (6) is located at the bottom of the transmission component (19).