Water wall temperature data acquisition equipment
By designing water-cooled wall temperature data acquisition equipment, using thermocouples, data acquisition devices and servo motor gear transmission systems, wall temperature detection at different positions of water-cooled walls is realized, solving the problem of deviation of detection results in the prior art, and real-time monitoring and abnormal judgment are achieved.
Patent Information
- Application Number
- CN202422861998.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-22
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2034-11-22
AI Technical Summary
The existing water-cooled wall temperature detection device cannot effectively collect wall temperatures at different locations, resulting in deviations in the detection results and unable to obtain real-time wall temperature information.
A water-cooled wall temperature data acquisition equipment is designed, using a thermocouple, a data acquisition device and a temperature monitoring host, combined with a servo motor and a gear transmission system to realize the detection and synchronous detection of the thermocouple at different positions of the water-cooled wall, and real-time display and abnormal judgment are performed through the data acquisition device and the temperature monitoring host.
It realizes comprehensive detection of different positions of the water-cooled wall, reduces errors, can monitor the wall temperature in real time and provide timely feedback of abnormal information, thus improving the comprehensiveness and accuracy of detection.
Smart Images

Figure CN223307701U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a temperature data acquisition device, in particular to a water-cooled wall temperature data acquisition device. Background Art
[0002] In the study of water-cooled wall temperature deviation detection, it is very important to detect each row of water-cooled wall tubes. When the temperature of the adjacent measuring points of the water-cooled wall deviates, or the local temperature is too high, it means that the water-cooled wall may be partially blocked or the water-cooled wall pipes may be deformed. During the combustion process, the performance of metal materials changes with the passage of time. Therefore, online monitoring of the wall temperature is particularly important. However, it is not realistic to install measuring points on the wall facing the fire side for monitoring. Therefore, measuring points are installed at appropriate tube wall positions to obtain the temperature of the desired point through monitoring, and the relevant information is promptly fed back to the operator so that appropriate adjustments can be made.
[0003] However, the water wall temperature detection device in the prior art cannot collect the wall temperature at different locations of the water wall, which leads to deviations in the detection results and is not conducive to obtaining real-time wall temperature information. In view of this, the present application designs a water wall temperature data acquisition device. Utility Model Content
[0004] The main purpose of the present disclosure is to provide a water-cooled wall temperature data acquisition device to effectively solve the problems raised by the inventor in the above background technology.
[0005] In order to achieve the above purpose, the technical solution adopted by the present utility model is as follows:
[0006] A water-cooled wall temperature data acquisition device comprises a furnace body, a thermocouple, a data acquisition device and a temperature monitoring host, wherein the water-cooled wall is fixedly mounted on the side inner wall of the furnace body, a positioning mounting ring is fixedly mounted inside the furnace body, four swing shafts distributed in a ring array are rotatably mounted on the positioning mounting ring, and a piston cylinder is fixedly mounted on each swing shaft, the thermocouple is telescopically mounted at one end of the piston cylinder away from the positioning mounting ring, the detection end of the thermocouple is against the water-cooled wall, the data acquisition device is fixedly mounted on the outside of the furnace body, and the data acquisition device is connected to the temperature monitoring host via an extension wire.
[0007] Preferably, a movable opening is provided on the side of the positioning mounting ring, the lower end of the pendulum shaft is rotatably connected in the movable opening, a disc is fixedly installed on the part of the pendulum shaft located in the movable opening, an arc-shaped protrusion is fixedly connected on the side of the disc close to the center of the positioning mounting ring, a torsion spring is sleeved on the pendulum shaft, and the two ends of the torsion spring are respectively fixedly connected to the inner wall of the movable opening and the disc.
[0008] Preferably, a sliding groove is provided on the side of the piston cylinder away from the positioning mounting ring, a telescopic rod is slidably installed in the sliding groove, a compression spring is fixedly connected to the bottom of the sliding groove, and the other end of the compression spring is fixedly connected to the telescopic rod.
[0009] Preferably, one end of the telescopic rod away from the compression spring extends outside the piston cylinder and is connected to the thermocouple.
[0010] Preferably, a shift shaft is rotatably mounted on the top of the furnace body, and the lower end of the shift shaft extends into the furnace body. A shift rod is fixedly mounted on the portion of the shift shaft located inside the furnace body, and the shift shaft is coaxially arranged with a positioning mounting ring.
[0011] Preferably, a servo motor is fixedly installed on the top of the furnace body, and the output shaft of the servo motor is fixedly connected to a reduction gear, the top end of the shift shaft is fixedly connected to a linkage gear, and the linkage gear is meshed with the reduction gear for transmission.
[0012] In view of this, compared with the prior art, the beneficial effects of the present invention are:
[0013] (1) In the present application, the thermocouple detects the wall temperature of the water-cooled wall, and the detected temperature data is transmitted to the data acquisition device and displayed by the temperature monitoring host, so as to more intuitively understand the wall temperature of the water-cooled wall, and compare the data with the preset value on the temperature monitoring host to determine whether the temperature is abnormal.
[0014] (2) In the present application, during detection, a single thermocouple can detect different positions of the water-cooled wall on one side to improve the comprehensiveness of the detection, and the water-cooled wall in each direction can be detected simultaneously, which reduces the possibility of errors.
[0015] (3) In the present application, during the detection of different positions of the water-cooled wall, the servo motor works, and under the meshing of the reduction gear and the linkage gear, the toggle shaft drives the toggle rod to rotate, and the toggle rod toggle the arc-shaped protrusion to rotate the disc, and then the piston cylinder moves with the thermocouple, the compression spring allows the thermocouple to be close to the water-cooled wall, and the torsion spring allows the piston cylinder to reset. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 The figure shows a top view of the water-cooled wall temperature data acquisition device provided by the present invention;
[0017] Figure 2 The figure shows the internal structure of the water-cooled wall temperature data acquisition device provided by the present invention;
[0018] Figure 3 Shown is a schematic diagram of the internal structure of the piston cylinder;
[0019] Figure 4Shown is a top cross-sectional view of the retaining ring.
[0020] icon:
[0021] 1-furnace body; 2-positioning mounting ring; 3-swing shaft; 4-piston cylinder; 5-thermocouple; 6-data acquisition device; 7-extension wire; 8-temperature monitoring host; 9-telescopic rod; 10-compression spring; 11-disc; 12-arc-shaped protrusion; 13-torsion spring; 14-spindle; 15-spindle; 16-servo motor; 17-reduction gear; 18-link gear. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0023] See also Figure 1-4 , the utility model provides the following embodiments:
[0024] A water-cooled wall temperature data acquisition device includes a furnace body 1, a thermocouple 5, a data acquisition device 6 and a temperature monitoring host 8. The water-cooled wall is fixedly installed on the side inner wall of the furnace body 1, and a positioning mounting ring 2 is fixedly installed inside the furnace body 1. Four swing shafts 3 distributed in a ring array are rotatably mounted on the positioning mounting ring 2, and a piston cylinder 4 is fixedly mounted on each swing shaft 3. The thermocouple 5 is telescopically mounted on the end of the piston cylinder 4 away from the positioning mounting ring 2, and the detection end of the thermocouple 5 is against the water-cooled wall. The data acquisition device 6 is fixedly mounted on the outside of the furnace body 1, and the data acquisition device 6 is connected to the temperature monitoring host 8 through an extension wire 7.
[0025] Specifically, a movable opening is opened on the side of the positioning mounting ring 2, and the lower end of the swing shaft 3 is rotatably connected to the movable opening. A disc 11 is fixedly installed on the part of the swing shaft 3 located in the movable opening, and an arc-shaped protrusion 12 is fixedly connected to the side of the disc 11 close to the center of the positioning mounting ring 2. A torsion spring 13 is sleeved on the swing shaft 3, and the two ends of the torsion spring 13 are respectively fixedly connected to the inner wall of the movable opening and the disc 11.
[0026] Specifically, a sliding groove is opened on the side of the piston cylinder 4 away from the positioning mounting ring 2, and a telescopic rod 9 is slidably installed in the sliding groove. A compression spring 10 is fixedly connected to the bottom of the sliding groove, and the other end of the compression spring 10 is fixedly connected to the telescopic rod 9. The end of the telescopic rod 9 away from the compression spring 10 extends to the outside of the piston cylinder 4 and is connected to the thermocouple 5.
[0027] Specifically, a shift shaft 14 is rotatably mounted on the top of the furnace body 1 , and the lower end of the shift shaft 14 extends into the furnace body 1 . A shift rod 15 is fixedly mounted on the portion of the shift shaft 14 located inside the furnace body 1 , and the shift shaft 14 is coaxially arranged with the positioning mounting ring 2 .
[0028] Specifically, a servo motor 16 is fixedly installed on the top of the furnace body 1 , and the output shaft of the servo motor 16 is fixedly connected to a reduction gear 17 . The top end of the shift shaft 14 is fixedly connected to a linkage gear 18 , and the linkage gear 18 is meshed with the reduction gear 17 for transmission.
[0029] The specific implementation of this embodiment is as follows: the thermocouple 5 detects the wall temperature of the water-cooled wall, and the detected temperature data is transmitted to the data acquisition device 6 and displayed by the temperature monitoring host 8, so as to more intuitively understand the wall temperature of the water-cooled wall. The data is compared with the preset value on the temperature monitoring host 8 to determine whether the temperature is abnormal;
[0030] During testing, a single thermocouple 5 can test different positions of the water-cooled wall on one side to improve the comprehensiveness of the test, and the water-cooled wall in each direction can be tested simultaneously, which reduces the possibility of errors.
[0031] During the detection of different positions of the water-cooled wall, the servo motor 16 works, and under the engagement of the reduction gear 17 and the linkage gear 18, the dial shaft 14 drives the dial rod 15 to rotate, and the dial rod 15 dials the arc-shaped protrusion 12 to rotate the disc 11, and then the piston cylinder 4 moves with the thermocouple 5. The compression spring 10 allows the thermocouple 5 to be close to the water-cooled wall, and the torsion spring 13 allows the piston cylinder 4 to be reset.
[0032] Throughout this specification, references to terms such as "one embodiment," "example," or "specific example" indicate that a specific feature, structure, material, or characteristic described in conjunction with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of these terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
[0033] The preferred embodiments of the present invention disclosed above are intended only to help illustrate the present invention. The preferred embodiments do not describe all details in detail, nor do they limit the present invention to the specific embodiments described. Obviously, many modifications and variations are possible based on the contents of this specification. These embodiments are selected and described in detail in this specification to better explain the principles and practical applications of the present invention, thereby enabling those skilled in the art to better understand and utilize the present invention. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. A water-cooled wall temperature data acquisition device, characterized by: The invention comprises a furnace body (1), a thermocouple (5), a data acquisition device (6) and a temperature monitoring host (8), wherein a water-cooled wall is fixedly mounted on the inner side wall of the furnace body (1), a positioning mounting ring (2) is fixedly mounted inside the furnace body (1), four swing shafts (3) distributed in a ring array are rotatably mounted on the positioning mounting ring (2), and a piston cylinder (4) is fixedly mounted on each swing shaft (3), the thermocouple (5) is telescopically mounted on one end of the piston cylinder (4) away from the positioning mounting ring (2), the detection end of the thermocouple (5) is against the water-cooled wall, the data acquisition device (6) is fixedly mounted on the outside of the furnace body (1), and the data acquisition device (6) is connected to the temperature monitoring host (8) via an extension wire (7).
2. The water-cooled wall temperature data acquisition device according to claim 1, characterized in that: A movable opening is provided on the side of the positioning mounting ring (2), and the lower end of the swing shaft (3) is rotatably connected to the movable opening. A disc (11) is fixedly installed on the portion of the swing shaft (3) located in the movable opening, and an arc-shaped protrusion (12) is fixedly connected to one side of the disc (11) close to the center of the positioning mounting ring (2). A torsion spring (13) is sleeved on the swing shaft (3), and two ends of the torsion spring (13) are respectively fixedly connected to the inner wall of the movable opening and the disc (11).
3. The water-cooled wall temperature data acquisition device according to claim 2, characterized in that: A sliding groove is provided on a side of the piston cylinder (4) away from the positioning mounting ring (2), a telescopic rod (9) is slidably mounted in the sliding groove, a compression spring (10) is fixedly connected to the bottom of the sliding groove, and the other end of the compression spring (10) is fixedly connected to the telescopic rod (9).
4. The water-wall temperature data acquisition device according to claim 3, characterized in that: One end of the telescopic rod (9) away from the compression spring (10) extends outside the piston cylinder (4) and is connected to the thermocouple (5).
5. The water-wall temperature data acquisition device according to claim 4, characterized in that: A shift shaft (14) is rotatably mounted on the top of the furnace body (1), and the lower end of the shift shaft (14) extends into the furnace body (1). A shift rod (15) is fixedly mounted on the portion of the shift shaft (14) located inside the furnace body (1), and the shift shaft (14) is coaxially arranged with the positioning mounting ring (2).
6. The water-wall temperature data acquisition device according to claim 5, characterized in that: A servo motor (16) is fixedly mounted on the top of the furnace body (1), and an output shaft of the servo motor (16) is fixedly connected to a reduction gear (17). A top end of the shifting shaft (14) is fixedly connected to a linkage gear (18), and the linkage gear (18) is meshed with the reduction gear (17) for transmission.