Camera module welding appearance inspection device
Through the combination of lidar lens and A/D converter, automated appearance inspection of camera module welding is achieved, which solves the problems of low efficiency and poor consistency of traditional manual inspection and realizes efficient and reliable automated inspection.
Patent Information
- Application Number
- CN202422427721.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-09
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2034-10-09
AI Technical Summary
Traditional camera module welding inspection relies on manual visual inspection, which is inefficient and produces inconsistent results, making it difficult to meet the needs of the modern electronics manufacturing industry.
The laser radar lens is used to scan the image and convert it into a digital signal through an A/D converter. It is combined with the control module for automatic comparison and inkjet marking. Unqualified products are automatically marked with paint.
It achieves efficient and reliable automated inspection, improves inspection efficiency and consistency of results, and reduces human errors.
Smart Images

Figure CN223308087U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of inspection devices, and more specifically, relates to a camera module welding appearance inspection device. Background Art
[0002] With the widespread use of mobile electronic devices such as smartphones and tablets, high-definition cameras have become a more important functional module in these products. As the component connecting the lens and the motherboard, the welding quality of the camera module directly affects the imaging performance and reliability of the entire device. Therefore, how to effectively inspect the quality of the camera module welding process has become one of the issues of concern to electronics manufacturers.
[0003] Traditional camera module welding inspection usually relies on manual visual inspection. Workers need to observe the appearance of each solder joint with the naked eye to determine whether there are defects such as leaking solder joints, cold solder joints, and over-soldering. Although this method is simple and direct, it has some obvious drawbacks. First, manual inspection is inefficient and cannot meet the production efficiency requirements of the modern electronics manufacturing industry. Second, the results of manual inspection are easily affected by factors such as workers' eyesight and attention, making it difficult to ensure the consistency and reliability of the inspection results. Utility Model Content
[0004] In order to solve the above technical problems, the present invention provides a camera module welding appearance inspection device to solve the technical problem in the prior art that traditional appearance inspection devices often use manual inspection and have low efficiency.
[0005] The purpose and effect of the camera module welding appearance inspection device of the utility model are achieved by the following specific technical means:
[0006] A camera module welding appearance inspection device includes a base frame, two groups of baffles are provided on the top of the base frame, multiple groups of groove clips arranged in sequence are provided on both sides of the two groups of baffles, multiple groups of transmission rods are provided between the two groups of baffles, one side of one group of transmission rods is connected to a rotating motor, the surfaces of multiple groups of transmission rods are surrounded by the same group of tracks, a control module, an A / D converter and a laser radar lens are provided above the tracks, the A / D converter and the laser radar lens are electrically connected to the control module, and an inkjet assembly is provided above the tracks.
[0007] According to a preferred embodiment, the two groups of groove clamps are provided with the same group of first mounting brackets, the inkjet assembly includes an ink cartridge, the ink cartridge is installed on the top of the first mounting bracket, a cylinder is provided on the top of the first mounting bracket, the inkjet assembly also includes an electric nozzle, and the electric nozzle is provided at the bottom of the cylinder.
[0008] According to a preferred embodiment, the pneumatic rod of the cylinder passes through the first mounting bracket and is connected to the electric nozzle, and the ink cartridge is filled with scrubbable ink.
[0009] According to a preferred embodiment, the cylinder and the electric spray head are both electrically connected to the control module.
[0010] According to a preferred embodiment, the same set of second mounting brackets are mounted in the two sets of groove clamps, a mounting groove is provided at the bottom of the second mounting bracket, the laser radar lens is mounted in the mounting groove, and the A / D converter is arranged on the top of the second mounting bracket.
[0011] According to a preferred embodiment, a protection box is fixedly connected to the top of the second mounting frame, the control module is installed in the protection box, and a protection cover is provided on the top of the protection box.
[0012] According to a preferred embodiment, two groups of flow collectors are provided on the top of the crawler, and one side of the two groups of flow collectors is respectively connected to the two groups of baffles.
[0013] According to a preferred embodiment, one set of baffles is connected to a mounting plate by screws, and the rotating motor is mounted on top of the mounting plate.
[0014] According to a preferred embodiment, one side of the two groups of baffles are respectively connected to the base frame by screws.
[0015] Compared with the prior art, the present invention has the following beneficial effects:
[0016] 1. Through the setting of the laser radar lens, the laser radar lens can scan and image the camera mold passing on the track and transmit it through the image analog signal. Through the setting of the A / D converter, the image analog signal can be converted into an image digital signal for output, and the image digital signal is output to the control module. The control module sends the image digital signal to the external server. The external server compares and judges it and feeds back the result to the control module. If the result is qualified, the control module will not take any action. If the result is unqualified, the control module controls the cylinder and the electric nozzle to start and spray paint on the unqualified camera mold. The device can effectively eliminate manual inspection of the appearance of the camera mold and is highly efficient.
[0017] 2. Through the setting of the groove clamp, the user can directly install the first mounting bracket, the second mounting bracket and the third mounting bracket on one side of the baffle, and then install the A / D converter, control module and other parts, which improves convenience. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1This is a structural diagram of a camera module welding appearance inspection device of the present utility model;
[0019] Figure 2 This is an exploded view of a camera module welding appearance inspection device of the present utility model;
[0020] Figure 3 This is a structural diagram of an inkjet component in a camera module welding appearance inspection device of the present invention;
[0021] Figure 4 This is a principle block diagram of a control module in a camera module welding appearance inspection device of the present utility model.
[0022] In the figure, the corresponding relationship between the component names and the drawing numbers is as follows:
[0023] 10. Underframe; 11. Baffle; 12. Groove clamp; 13. Drive rod; 14. Track; 15. Mounting plate; 16. Rotating motor; 17. Busbar; 18. First mounting bracket; 181. Ink cartridge; 182. Cylinder; 183. Electric nozzle; 20. Second mounting bracket; 201. LiDAR lens; 202. Protective box; 203. Control module; 204. Protective cover; 205. A / D converter. DETAILED DESCRIPTION
[0024] The following embodiments of the present invention are described in further detail with reference to the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.
[0025] Example:
[0026] As attached Figure 1 To the attached Figure 4 As shown:
[0027] The utility model provides a camera module welding appearance inspection device, which includes a base frame 10, and two sets of baffles 11 are arranged on the top of the base frame 10. These baffles 11 can effectively prevent the camera module being inspected on the crawler 14 from sliding out of the crawler 14, ensuring that the camera module is always on the crawler 14. Multiple sets of transmission rods 13 are arranged between the two sets of baffles 11. The surfaces of the multiple sets of transmission rods 13 are surrounded by the same set of crawlers 14. The user can install the crawlers 14 on the surfaces of the multiple sets of transmission rods 13, so that when the transmission rods 13 rotate, the crawlers 14 can normally transmit the camera module. One set of baffles 11 is connected to the mounting plate 15 by screws, and the rotating motor 1 6 is installed on the top of the mounting plate 15. Before installing the crawler 14 and the transmission rod 13, the user can pass the screw through one side of one group of baffles 11, and then align the threaded hole on the mounting plate 15 with the screw, and screw the screw to fix the mounting plate 15 on one side of one group of baffles 11, so as to install the rotary motor 16. One side of one group of transmission rods 13 is connected to the rotary motor 16, which serves as the power source of the transmission rods 13. When the rotary motor 16 is working, the main shaft rotates, thereby driving one group of transmission rods 13 to rotate, and the crawler 14 drives the other groups of transmission rods 13 to rotate in the same direction, so that the crawler 14 can work normally.
[0028] Among them, see Figure 2 As shown, a control module 203, an A / D converter 205 and a laser radar lens 201 are arranged above the crawler 14. The control module 203 can be the MYC-YA15XC-T model of Mil Electronics, which has strong processing capabilities and short processing time; the A / D converter 205 can be the ADC128D818CIMTX / NOPB model of Shenzhen Maixinda Electronic Technology Co., Ltd., which has a small specification and is easy to install; the laser radar lens 201 can be the Zenmuse L2 model of DJI, which has high resolution and can scan and image objects with high precision; an inkjet component is arranged above the crawler 14, and the inkjet component can mark unqualified camera modules with inkjet.
[0029] Both sides of the two groups of baffles 11 are provided with multiple groups of groove clamps 12 arranged in sequence. The user can insert the first mounting bracket 18 and the second mounting bracket 20 into the groove clamps 12 to install the first mounting bracket 18 and the second mounting bracket 20. A mounting groove is provided at the bottom of the second mounting bracket 20, and the laser radar lens 201 is clamped in the mounting groove. The user can directly insert the laser radar lens 201 into the mounting groove to complete the installation of the laser radar lens 201. The A / D converter 205 is arranged on the top of the second mounting bracket 20. A protective box 202 is fixedly connected to the top of the second mounting bracket 20. The control module 203 is installed in the protective box 202. A protective cover 204 is provided on the top of the protective box 202. Through the cooperation of the protective box 202 and the protective cover 204, the control module 203 installed inside is protected, thereby extending the service life of the control module 203.
[0030] The inkjet assembly includes an ink cartridge 181. The user can inject wipeable ink into the ink cartridge 181. After marking the unqualified camera module, the user can wipe the ink on the camera module to eliminate the ink on the surface of the unqualified camera mold, thereby avoiding the ink remaining on the surface of the camera module and causing damage to the camera module. The ink cartridge 181 is installed on the top of the first mounting bracket 18. The top of the first mounting bracket 18 is provided with a cylinder 182. The cylinder 182 is electrically connected to the control module 203. The inkjet assembly also includes an electric nozzle 183. The electric nozzle 183 is electrically connected to the control module 203. The user can connect the electric nozzle 183 to the ink cartridge 181 through an external catheter, so that The erasable ink in the ink cartridge 181 can be sprayed out by the electric nozzle 183 to mark the unqualified camera mold. The electric nozzle 183 is provided at the bottom of the cylinder 182. The pneumatic rod of the cylinder 182 passes through the first mounting frame 18 and is connected to the electric nozzle 183. When the cylinder 182 is working, the pneumatic rod can drive the electric nozzle 183 to move in the same direction. When the cylinder 182 is working, the pneumatic rod of the cylinder 182 moves toward the direction of the track 14 to ensure that when the electric nozzle 183 is marking the camera mold with ink, the electric nozzle 183 is close to the camera mold, so that the ink sprayed by the electric nozzle 183 is directly sprayed onto the unqualified camera mold, avoiding the erasable ink sprayed by the electric nozzle 183 from being sprayed onto the track 14.
[0031] Two groups of conduits 17 are provided on the top of the crawler 14, and one side of the two groups of conduits 17 is respectively connected to the two groups of baffles 11. The conduit 17 can make the camera mold transported by the crawler 14 pass directly under the electric nozzle 183, preventing the camera mold from not passing directly under the electric nozzle 183 when being transported on the crawler 14. One side of the two groups of baffles 11 is respectively connected to the base frame 10 by screws. The user can remove the screws by screwing them. When the screws are removed, the base frame 10 and the two groups of baffles 11 are released, and the user can remove the baffles 11 and the base frame 10.
[0032] Among them, see Figure 2 、 Figure 3 and Figure 4 As shown, the cylinder 182 and the electric nozzle 183 are connected to the control module 203, and the control module 203 can control the cylinder 182 and the electric nozzle 183 to start or shut down. The laser radar lens 201 is connected to the A / D converter 205, and the laser radar lens 201 can transmit the image analog signal to the A / D converter 205 in one direction. The A / D converter 205 is connected to the control module 203, and the A / D converter 205 can convert the image analog signal output by the laser radar lens 201 into an image digital signal, and transmit it in one direction to the control module 203. The user can connect an external server to the device, compare and judge the image digital signal through the external server, and feed back the result to the control module 203.
[0033] The user can connect the device to an external power supply, and the device can start working. Then the user can place the camera module to be inspected on the crawler 14, and transport the camera module to the bottom of the laser radar lens 201 through the crawler 14. The laser radar lens 201 scans and images the camera module passing below, and outputs the image analog model to the A / D converter 205. The A / D converter 205 can convert the analog signal into a digital signal, convert the image analog signal of the laser radar lens 201, convert it into a picture digital signal and transmit it to the control module 203. After the control module 203 receives the picture digital signal transmitted by the A / D converter 205, it transmits it to the external service. The external server compares and judges it, and then feeds back the result to the control module 203. If the result is qualified, the control module 203 does not take any action, and the qualified camera mold continues to move forward with the crawler 14. If the result is unqualified, the control module 203 controls the cylinder 182 and the electric nozzle 183 to start after a delay, and inkjet marks the unqualified camera mold. The user can set the delay time for starting the cylinder 182 and the electric nozzle 183 for the control module 203 according to the transmission speed of the crawler 14 to avoid the electric nozzle 183 starting to perform inkjet marking when the unqualified camera mold has not yet been transmitted to the bottom of the electric nozzle 183, causing ink to be sprayed onto the crawler 14.
[0034] The embodiments of the present invention are provided for purposes of illustration and description and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those skilled in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention and to enable those skilled in the art to understand the present invention and design various embodiments with various modifications suitable for specific applications.
Claims
1. A camera module welding appearance inspection device, comprising a base frame (10), characterized in that: Two groups of baffles (11) are provided on the top of the chassis (10), and multiple groups of groove clamps (12) arranged in sequence are provided on both sides of the two groups of baffles (11). Multiple groups of transmission rods (13) are provided between the two groups of baffles (11), one side of one group of transmission rods (13) is connected to a rotating motor (16), and the surfaces of the multiple groups of transmission rods (13) are surrounded by the same group of tracks (14), and a control module (203), an A / D converter (205) and a laser radar lens (201) are provided above the tracks (14), and the A / D converter (205) and the laser radar lens (201) are both electrically connected to the control module (203). An inkjet assembly is provided above the tracks (14).
2. A camera module welding appearance inspection device according to claim 1, characterized in that: The two groups of groove clamps (12) are internally provided with the same group of first mounting frames (18), the inkjet assembly includes an ink cartridge (181), the ink cartridge (181) is installed on the top of the first mounting frame (18), the top of the first mounting frame (18) is provided with a cylinder (182), the inkjet assembly also includes an electric nozzle (183), the bottom of the cylinder (182) is provided with the electric nozzle (183).
3. The camera module welding appearance inspection device according to claim 2, characterized in that: The pneumatic rod of the air cylinder (182) passes through the first mounting frame (18) and is connected to the electric nozzle (183), and the ink cartridge (181) is filled with scrubbable ink.
4. A camera module welding appearance inspection device according to claim 3, characterized in that: The cylinder (182) and the electric spray head (183) are both electrically connected to the control module (203).
5. The camera module welding appearance inspection device according to claim 1, characterized in that: The same set of second mounting frames (20) are mounted in the two sets of groove clamps (12), a mounting groove is provided at the bottom of the second mounting frame (20), the laser radar lens (201) is mounted in the mounting groove, and the A / D converter (205) is arranged on the top of the second mounting frame (20).
6. A camera module welding appearance inspection device according to claim 5, characterized in that: A protection box (202) is fixedly connected to the top of the second mounting frame (20), the control module (203) is installed in the protection box (202), and a protection cover (204) is provided on the top of the protection box (202).
7. The camera module welding appearance inspection device according to claim 1, characterized in that: Two groups of confluence members (17) are provided on the top of the crawler (14), and one side of the two groups of confluence members (17) is respectively connected to the two groups of baffles (11).
8. The camera module welding appearance inspection device according to claim 1, characterized in that: One set of baffles (11) is connected to a mounting plate (15) via screws, and the rotating motor (16) is mounted on the top of the mounting plate (15).
9. The camera module welding appearance inspection device according to claim 1, characterized in that: One side of the two groups of baffles (11) is connected to the base frame (10) via screws respectively.