Modifier stirring device for modified asphalt
By designing a modifier stirring device for modified asphalt and adopting the method of precise weighing with a hanging scale and heating and fusing with spiral stirring blades, the problems of modifier content control and fusing were solved, and the quality of modified asphalt was improved.
Patent Information
- Application Number
- CN202422926309.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2034-11-29
AI Technical Summary
Traditional asphalt modification processing equipment has difficulty in accurately controlling the content of the modifier, and the modifier is difficult to integrate into the asphalt at room temperature, resulting in a decrease in product quality.
A modifier stirring device for modified asphalt was designed, which included a fixed frame, a processing barrel, a stirring mechanism, a weighing and feeding mechanism, and a heating tube. The modifier was accurately weighed by a hanging scale, and the modifier and asphalt were fully blended using spiral stirring blades and a heating tube.
It achieves accurate proportioning and efficient fusion of modifiers, improves the product quality of modified asphalt, prevents modifier stratification and agglomeration, and ensures the uniformity and quality of the product.
Smart Images
Figure CN223312012U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of modified asphalt production, in particular to a modifier stirring device for modified asphalt. Background Art
[0002] In the field of road engineering, the demands for pavement performance are increasing with the development of transportation. Traditional asphalt pavements are prone to softening, deformation, and rutting at high temperatures, while becoming brittle and prone to cracking at low temperatures. To overcome these shortcomings and improve asphalt performance, SBS modified asphalt technology has emerged.
[0003] During the asphalt modification process, the SBS modifier and asphalt need to be mixed evenly in a certain ratio. Traditional mixing devices have difficulty in grasping the content of specific modifier components during the process. In addition, since asphalt and asphalt modifiers are usually solid at room temperature, it is difficult for asphalt modifiers to be integrated into asphalt, which will lead to a decline in product quality. Utility Model Content
[0004] The purpose of the present utility model is to provide a modifier stirring device for modified asphalt, so as to solve at least any one of the problems raised in the above background technology.
[0005] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a modified asphalt modifier stirring device, comprising a fixed frame, a processing barrel, a stirring mechanism, a weighing and feeding mechanism and a heating pipe, wherein a mounting port is provided in the middle of the fixed frame, the processing barrel is fixed on the mounting port of the fixed frame, the stirring mechanism is arranged inside the processing barrel, the weighing and feeding mechanism comprises a load-bearing frame, a hanging scale, a storage tank and a feeding funnel, the load-bearing frame is arranged near the edge of the top wall of the processing barrel, a pull ring is fixed in the middle of the top wall of the storage tank, and the hanging scale is provided with a pull ring. The fixed wall is fixedly connected to the top wall inside the load-bearing frame and the hanging rod of the hanging scale is connected to the pull ring. The discharge port of the storage tank is fixedly connected to the delivery pipe and the delivery pipe is provided with a second electronic valve. The other end of the delivery pipe is inserted into the processing barrel. The feeding funnel is respectively arranged on both sides of the load-bearing frame and the feeding funnel is provided with a feeding pipe. The other end of the feeding pipe is inserted into the storage tank from the top wall of the storage tank along both sides of the load-bearing frame and a third electronic valve is provided on the feeding pipe. A circle of mounting grooves is provided in the barrel wall of the processing barrel and the heating pipes are provided at equal intervals in the mounting grooves.
[0006] Preferably, the stirring mechanism includes a driving motor and a spiral stirring blade. The driving motor is fixedly connected to the middle position of the top wall of the processing barrel. The output end of the driving motor is fixedly connected to a rotating rod, and the rotating rod is inserted into the processing barrel from the top wall of the processing barrel. A fixed sleeve is fixed on the rotating rod in the processing barrel, and the fixed sleeve is provided with a spiral stirring blade. The other end of the rotating rod is provided with a bearing, and the bearing is embedded in the bottom wall of the processing barrel.
[0007] Preferably, limiting grooves are provided on both sides of the load-bearing frame, and the positions on the storage tank corresponding to the two limiting grooves are fixedly connected with limiting blocks that match the limiting grooves.
[0008] Preferably, the bottom wall in the processing barrel is an inclined slope.
[0009] Preferably, a discharge pipe is provided on the bottom wall of the processing barrel, and the discharge pipe passes through the bottom wall of the processing barrel with a lower slope and communicates with the inside of the processing barrel. A first electronic valve is provided on the discharge pipe.
[0010] Preferably, a control panel is also provided on the fixed frame, which is electrically connected to the drive motor, the hanging scale, the first electronic valve, the second electronic valve and the third electronic valve. A weight detection module is provided in the hanging scale, and a display screen is provided on the front side of the load-bearing frame and the display screen is electrically connected to the hanging scale.
[0011] Preferably, a feeding funnel communicating with the interior of the processing barrel is provided on the top of the processing barrel opposite to the load-bearing frame.
[0012] The beneficial effects of the utility model are as follows:
[0013] 1. Pour the modifier from the feed funnel and it will fall into the storage tank and be weighed by a hanging scale. The automatic weighing of the hanging scale allows the proportion of the modifier added to the asphalt to be accurately controlled, which is convenient, fast and accurate.
[0014] 2. Start the drive motor and the heating tube to heat the asphalt while the spiral stirring blades fuse and stir the modifier and asphalt. Through heating and stirring, the efficiency of the fusion of the modifier and asphalt is higher, thereby improving the quality of the product.
[0015] 3. By adding a modifier in a suitable proportion to the asphalt; fully stirring and heating the asphalt and modifier to the appropriate temperature when they are fused, the modifier and the asphalt are prevented from stratifying and the modifier from condensing into flocs or lumps on the asphalt surface is avoided, so that the fusion efficiency of the asphalt and the modifier is higher and the fusion effect is better, thereby making the quality of the products produced better. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the three-dimensional structure of the mixing barrel of the utility model;
[0017] Figure 2 This is a cross-sectional view of the load-bearing frame of the utility model;
[0018] Figure 3 This is a schematic diagram of the three-dimensional structure of the storage tank of the utility model;
[0019] Figure 4 This is a cross-sectional view of the mixing barrel of the utility model;
[0020] Figure 5 This is a schematic diagram of the three-dimensional structure of the fixing frame of the utility model.
[0021] In the figure: 1. Fixed frame; 2. Processing barrel; 3. Feed pipe; 4. Feed hopper; 5. Display screen; 6. Load-bearing frame; 7. Drive motor; 8. Feed hopper; 9. Second electronic valve; 10. Discharge pipe; 11. Control panel; 12. Pull ring; 13. Limit block; 14. Limit slot; 15. Second electronic valve; 16. Feed pipe; 17. Storage tank; 18. Third electronic valve; 19. Fixed sleeve; 20. Heating tube; 21. Bearing; 22. Mounting slot; 23. Spiral stirring blade; 24. Rotating rod; 25. Hanging scale. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0023] The utility model provides Figure 1-5 The modified asphalt modifier stirring device shown in the figure includes a fixed frame 1, a processing barrel 2, a stirring mechanism, a weighing and feeding mechanism and a heating pipe 20. A mounting port is provided in the middle of the fixed frame 1, the processing barrel 2 is fixed on the mounting port of the fixed frame 1, the stirring mechanism is arranged inside the processing barrel 2, and the weighing and feeding mechanism includes a load-bearing frame 6, a hanging scale 25, a storage tank 17 and a feeding funnel 4. The load-bearing frame 6 is arranged on the top wall of the processing barrel 2 near the edge, and a pull ring 12 is fixedly connected to the middle of the top wall of the storage tank 17. The fixed wall of the hanging scale 25 is fixedly connected to the top wall inside the load-bearing frame 6 and The hanging rod of the hanging scale 25 is connected to the pull ring 12, the discharge port of the storage tank 17 is fixedly connected to the feed pipe 16 and the feed pipe 16 is provided with a second electronic valve 15, the other end of the feed pipe 16 is inserted into the processing barrel 2, the feeding funnel 4 is respectively arranged on both sides of the load-bearing frame 6 and the feeding funnel 4 is provided with a feeding pipe 3, the other end of the feeding pipe 3 is inserted into the storage tank 17 from the top wall of the storage tank 17 along both sides of the load-bearing frame 6 and a third electronic valve 18 is provided on the feeding pipe 3, a circle of mounting grooves 22 is provided in the wall of the processing barrel 2 and heating pipes 20 are provided at equal intervals in the mounting grooves 22.
[0024] First, connect the device to the power supply and start the device through the control panel 11. The driving motor 7 drives the rotating rod 24 to rotate, and the rotating rod 24 drives the spiral stirring blade 23 on the fixed sleeve 19 to rotate. The staff adjusts the temperature of the heating tube 20 to an appropriate temperature. The staff then pours an appropriate amount of asphalt into the processing barrel 2 through the feeding funnel 8 for stirring. At this time, the staff adds an appropriate modifier to the feeding funnel 4 (different feeding funnels 4 can add different modifiers), and then starts the third electronic valve 18. The modifier falls into the storage tank 17 along the feeding pipe 3. The hanging scale 25 (the hanging scale 25 is in a zero state before the modifier is added) accurately weighs the modifier in the storage tank 17 and visually displays the weight through the display screen 5. When the modifier reaches the appropriate weight, the third electronic valve 18 is closed, and the second electronic valve 15 is opened to allow the modifier to fall into the asphalt being stirred such as asphalt fusion, and finally discharged from the discharge pipe 10.
[0025] The stirring mechanism includes a drive motor 7 and a spiral stirring blade 23. The drive motor 7 is fixedly connected to the middle position of the top wall of the processing barrel 2. The output end of the drive motor 7 is fixedly connected to a rotating rod 24, and the rotating rod 24 is inserted into the processing barrel 2 from the top wall of the processing barrel 2. A fixed sleeve 19 is fixed on the rotating rod 24 in the processing barrel 2, and a spiral stirring blade 23 is provided on the fixed sleeve 19. The other end of the rotating rod 24 is provided with a bearing 21, and the bearing 21 is embedded in the bottom wall of the processing barrel 2.
[0026] The drive motor 7 is started through the control panel 11, and the drive motor 7 drives the rotating rod 24 to rotate, and the rotating rod 24 drives the spiral stirring blade 23 on the fixed sleeve 19 to rotate. The bearing 21 facilitates the fixation and rotation of the rotating rod 24. The assistance of the spiral stirring blade 23 can make the asphalt at the bottom of the processing barrel 2 rise at a uniform speed, enhance the stirring effect, and improve the stirring efficiency.
[0027] Limiting grooves 14 are provided on both sides of the load-bearing frame 6 , and the positions on the storage tank 17 corresponding to the two limiting grooves 14 are fixedly connected with limiting blocks 13 that match the limiting grooves 14 .
[0028] The limiting groove 14 limits the limiting block 13 , thereby limiting the storage tank 17 , preventing the storage tank 17 from shaking when the modifier is added, and improving the stability of the storage tank 17 .
[0029] The bottom wall of the processing barrel 2 is an inclined slope. A discharge pipe 10 is provided on the bottom wall of the processing barrel 2 and passes through the bottom wall of the processing barrel 2 with a lower slope and communicates with the processing barrel 2. A first electronic valve 9 is provided on the discharge pipe 10.
[0030] The bottom wall of the processing barrel 2 is an inclined slope, which facilitates the asphalt to flow to the discharge pipe 10. When the first electronic valve 9 is opened, the asphalt is discharged from the discharge pipe 10.
[0031] A feeding funnel 8 communicating with the interior of the processing barrel 2 is provided on the top of the processing barrel 2 at a position opposite to the load-bearing frame 6 .
[0032] The feeding funnel 8 facilitates the pouring of asphalt into the processing barrel 2 , and the inside of the processing barrel 2 can also be flushed through the feeding funnel 8 .
[0033] A control panel 11 is also provided on the fixed frame 1, which is electrically connected to the drive motor 7, the hanging scale 25, the first electronic valve 9, the second electronic valve 15 and the third electronic valve 18. A weight detection module is provided in the hanging scale 25, and a display screen 5 is provided on the front side of the load-bearing frame 6, and the display screen 5 is electrically connected to the hanging scale 25.
[0034] The control panel 11 contains pre-entered program settings. The staff can start the preset program through the control panel 11 to achieve automatic stirring. After the staff pours the modifier into the feed funnel 4, the third electronic valve 18 opens automatically, and the display screen 5 can visualize the weight on the hanging scale 25 to facilitate staff observation. The weight detection module in the hanging scale 25 will feed back information to the control main board of the control panel 11 when the modifier reaches the preset weight, and the third electronic valve 18 will be closed, and then the second electronic valve 15 will be opened to allow the modifier to fall into the processing cylinder 2. The staff can adjust the temperature of the heating tube 20 separately through the control panel 11 to facilitate the fusion of asphalt and modifier and improve the fusion efficiency. The speed of the drive motor 7 can also be controlled through the control panel 11, and the rotation time and stop time can be set to achieve intermittent rotation, so that the spiral stirring blade 23 can achieve intermittent stirring.
[0035] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A modifier stirring device for modified asphalt, characterized in that: The invention comprises a fixing frame (1), a processing barrel (2), a stirring mechanism, a weighing feeding mechanism and a heating tube (20), wherein a mounting port is provided in the middle of the fixing frame (1), the processing barrel (2) is fixed on the mounting port of the fixing frame (1), the stirring mechanism is arranged inside the processing barrel (2), the weighing feeding mechanism comprises a load-bearing frame (6), a hanging scale (25), a storage tank (17) and a feeding funnel (4), the load-bearing frame (6) is arranged on the top wall of the processing barrel (2) near the edge, a pull ring (12) is fixedly connected to the middle of the top wall of the storage tank (17), the fixed wall of the hanging scale (25) is fixedly connected to the top wall inside the load-bearing frame (6), and the hanging rod of the hanging scale (25) is connected to the pull ring ( 12), the discharge port of the storage tank (17) is fixedly connected to a feed pipe (16), and the feed pipe (16) is provided with a second electronic valve (15), the other end of the feed pipe (16) is inserted into the processing barrel (2), the feeding funnel (4) is respectively arranged on both sides of the load-bearing frame (6), and the feeding funnel (4) is provided with a feeding pipe (3), the other end of the feeding pipe (3) is inserted into the storage tank (17) from the top wall of the storage tank (17) along both sides of the load-bearing frame (6), and the feeding pipe (3) is provided with a third electronic valve (18), a circle of mounting grooves (22) is provided in the wall of the processing barrel (2), and the heating pipes (20) are evenly spaced in the mounting grooves (22).
2. The modifier stirring device for modified asphalt according to claim 1, characterized in that: The stirring mechanism comprises a driving motor (7) and a spiral stirring blade (23), wherein the driving motor (7) is fixedly connected to the middle position of the top wall of the processing barrel (2), the output end of the driving motor (7) is fixedly connected to a rotating rod (24), and the rotating rod (24) is inserted into the processing barrel (2) from the top wall of the processing barrel (2), a fixed sleeve (19) is fixedly sleeved on the rotating rod (24) in the processing barrel (2), and the spiral stirring blade (23) is provided on the fixed sleeve (19), and the other end of the rotating rod (24) is provided with a bearing (21), and the bearing (21) is embedded in the bottom wall of the processing barrel (2).
3. The modifier stirring device for modified asphalt according to claim 1, characterized in that: Limiting grooves (14) are provided on both sides of the load-bearing frame (6), and positions on the storage tank (17) corresponding to the two limiting grooves (14) are fixedly connected with limiting blocks (13) that match the limiting grooves (14).
4. The modifier stirring device for modified asphalt according to claim 1, characterized in that: The bottom wall of the processing barrel (2) is an inclined slope.
5. The modifier stirring device for modified asphalt according to claim 4, characterized in that: A discharge pipe (10) is provided on the bottom wall of the processing barrel (2), and the discharge pipe (10) passes through the bottom wall of the processing barrel (2) with a lower slope and communicates with the inside of the processing barrel (2). A first electronic valve (9) is provided on the discharge pipe (10).
6. The modifier stirring device for modified asphalt according to claim 1, characterized in that: The fixing frame (1) is further provided with a control panel (11), and the control panel (11) is electrically connected to the driving motor (7), the hanging scale (25), the first electronic valve (9), the second electronic valve (15) and the third electronic valve (18). A weight detection module is provided in the hanging scale (25), and a display screen (5) is provided on the front side of the load-bearing frame (6), and the display screen (5) is electrically connected to the hanging scale (25).
7. The modifier stirring device for modified asphalt according to claim 1, characterized in that: A feeding funnel (8) communicating with the interior of the processing barrel (2) is provided on the top of the processing barrel (2) at a position opposite to the load-bearing frame (6).