Ultrasonic dipping machine

Abstract

The utility model relates to the technical field of dipping equipment, and discloses an ultrasonic dipping machine which comprises a machine body, four supporting columns are fixedly installed at the upper end of the machine body, a top plate is fixedly installed at the upper ends of the four supporting columns, and the right end of the top plate penetrates through the upper portion of the machine body and extends to the right side. The left and right sides of the upper end of the machine body are respectively provided with a heating cavity and a dipping cavity. By arranging the machine body, the top plate, the heating cavity, the slurry soaking cavity, the lifting plate, the material placing plate, the sealing plate and the like, the processing steps are controlled in a mechanical operation mode, so that slurry soaking work is firstly accepted in the slurry soaking cavity, then baking and curing forming work is accepted in the heating cavity, and finally cooling work carried out by an air cooler is completed outside; therefore, a continuous processing step is quickly completed, the manual carrying operation mode is replaced, the steps are simplified, the labor intensity of workers is reduced, the working efficiency is improved, and the production capacity is favorably improved.

Description

Technical Field

[0001] The utility model relates to the technical field of pulp dipping equipment, in particular to an ultrasonic pulp dipping machine. Background Art

[0002] A slurry impregnation machine is a device used for mechanical processing, which is specially used for impregnating workpieces with glue. An ultrasonic slurry impregnation machine is a type of slurry impregnation machine. It uses ultrasonic waves to disturb the raw material slurry so that it is evenly coated on the surface of the workpiece. The slurry flows evenly, the impregnation efficiency is high, and the product quality is good.

[0003] Ultrasonic impregnation machines generally include a heating unit, an impregnation unit, a baking unit, and a cooling unit. In the traditional working method, the mold needs to be manually dragged out of the heating unit into the impregnation unit, and after rising, holding, and descending in the impregnation pool, a layer of raw material slurry is coated on the surface of the mold, and then it is manually dragged into the baking unit for solidification and molding. The entire impregnation process is complicated to operate and the steps are cumbersome, consuming a lot of labor from workers and having high labor intensity, which further leads to low production efficiency. Utility Model Content

[0004] (1) Technical problems solved

[0005] The purpose of the present utility model is to provide an ultrasonic impregnation machine to solve the problems raised in the above-mentioned background technology. The ultrasonic impregnation machine generally comprises a heating unit, an impregnation unit, a baking unit and a cooling unit. In the traditional working mode, it is necessary to manually drag the mold from the heating unit to the impregnation unit, and after rising, holding and descending in the impregnation pool, a layer of raw material slurry is coated on the surface of the mold, and then the mold is manually dragged into the baking unit for solidification and molding. The entire impregnation process is complicated to operate and the steps are cumbersome, consuming a lot of labor of workers, and the labor intensity is high, which further leads to the problem of low production efficiency.

[0006] (2) Technical solution

[0007] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an ultrasonic immersion machine, comprising a body, four supporting columns fixedly mounted on the upper end of the body, a top plate fixedly mounted on the upper ends of the four supporting columns, and the right end of the top plate extends to the right side through the upper part of the body, a heating chamber and an immersion chamber are respectively provided on the left and right sides of the upper end of the body, a heating plate fixedly mounted on the inner wall of the heating chamber, an ultrasonic generator is provided on the bottom wall of the immersion chamber, a lifting plate is provided between the body and the top plate, a material placing plate is provided directly below the top plate, and four connecting rods are fixedly connected between the material placing plate and the lifting plate, a closing plate is movably sleeved on the outer sides of the four connecting rods, and a cooling air blower is fixedly mounted on the upper end of the closing plate.

[0008] Preferably, a groove is provided on the lower side of the top plate, a threaded rod is rotatably installed in the groove, a motor is fixedly installed on the right end of the top plate, and the output shaft of the motor is fixedly connected to the threaded rod, and the outer side of the threaded rod is threadedly connected to a movable plate.

[0009] Through the above technical solution, the starting motor can drive the threaded rod to rotate, thereby driving the movable plate to move in the left and right directions.

[0010] Preferably, the lower end of the movable plate passes through a groove and is fixedly mounted with a mounting plate, the lower end of the mounting plate is fixedly mounted with a cylinder 1, and the movable end of the cylinder 1 is fixedly mounted on the lifting plate.

[0011] Through the above technical solution, when the movable plate moves left and right, it can drive the lower structure such as the mounting plate to switch left and right work, and starting the cylinder can push the lifting plate to move up and down.

[0012] Preferably, a hollow plate is fixedly mounted on the bottom of the closing plate, and the air outlet of the air cooler is connected to the interior of the hollow plate, and a plurality of air outlet pipes are fixedly mounted on the bottom of the hollow plate.

[0013] Through the above technical solution, when the air cooler is working, the cold air generated is transported into the hollow plate, and then sprayed out from each air outlet pipe to cool the work materials on the material placement plate below.

[0014] Preferably, a second cylinder is fixedly mounted on the bottom of the lifting plate, and a movable end of the second cylinder is fixedly mounted on the air cooler.

[0015] Through the above technical solution, starting cylinder 2 can push the air cooler and the closing plate to move downward.

[0016] Preferably, a sealing groove is opened outward on the upper side of the heating chamber, the cross section of the closing plate is larger than the heating chamber and smaller than the cross section of the sealing groove, and the cross section of the loading plate is smaller than the cross sections of the heating chamber and the immersion chamber.

[0017] Through the above technical solution, the sealing groove facilitates the insertion of the closing plate, thereby preventing heat from diffusing outward when the workpiece is added to the heating chamber. The material placement plate can enter the heating chamber and the immersion chamber, and the workpiece is processed separately.

[0018] Preferably, corner seats are fixedly installed around the bottom wall of the heating chamber, a material receiving plate is provided on the corner seats, and a retaining frame is fixedly installed on the outer side of the upper end of the material receiving plate.

[0019] Through the above technical solution, the corner seat receives the receiving plate, and the receiving plate can catch the fallen slurry when the workpiece is baked on the placing plate, making it easy to remove and clean it later.

[0020] Compared with the prior art, the present invention provides an ultrasonic slurry impregnation machine with the following beneficial effects:

[0021] The utility model is provided with a machine body, a top plate, a heating chamber, a slurry soaking chamber, a lifting plate, a material placing plate, a closing plate, etc., and a driving motor is used to move the material placing plate left and right to switch the working position, and the first driving cylinder is used to control the material placing plate to enter the heating chamber or the slurry soaking chamber to receive work, and the second driving cylinder is used to control the closing plate to approach and seal the heating chamber. Therefore, the processing steps are controlled by a mechanized operation mode, so that the material is first soaked in the slurry soaking chamber, and then baked and solidified in the heating chamber, and finally cooled by a cold air blower outside, thereby quickly completing a continuous processing step, replacing the manual handling operation mode, simplifying the steps, reducing the labor intensity of workers, improving work efficiency, and helping to improve production capacity. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model;

[0023] Figure 2 This is a schematic diagram of the cross-sectional structure of the utility model;

[0024] Figure 3 For this utility model Figure 2 Schematic diagram of the partially enlarged structure;

[0025] Figure 4 For this utility model Figure 2 Enlarged structural diagram at point A in the middle.

[0026] In the figure: 1. Machine body; 2. Support column; 3. Top plate; 4. Heating chamber; 5. Immersion chamber; 6. Heating plate; 7. Ultrasonic generator; 8. Lifting plate; 9. Material placement plate; 10. Connecting rod; 11. Closing plate; 12. Air cooler; 13. Groove; 14. Threaded rod; 15. Motor; 16. Moving plate; 17. Mounting plate; 18. Cylinder 1; 19. Cylinder 2; 20. Hollow plate; 21. Air outlet duct; 22. Sealing groove; 23. Angle seat; 24. Material receiving plate; 25. Stop frame. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0028] Example 1:

[0029] like Figure 1-3 As shown, the utility model provides an ultrasonic immersion machine, including a body 1, four supporting columns 2 are fixedly installed on the upper end of the body 1, a top plate 3 is fixedly installed on the upper ends of the four supporting columns 2, and the right end of the top plate 3 passes through the top of the body 1 and extends to the right side, a heating chamber 4 and an immersion chamber 5 are respectively provided on the left and right sides of the upper end of the body 1, a heating plate 6 is fixedly installed on the inner wall of the heating chamber 4, an ultrasonic generator 7 is provided on the bottom wall of the immersion chamber 5, a lifting plate 8 is provided between the body 1 and the top plate 3, a material placing plate 9 is provided just below the top plate 3, and four connecting rods 10 are fixedly connected between the material placing plate 9 and the lifting plate 8, a closing plate 11 is movably sleeved on the outer sides of the four connecting rods 10, and a cooling air blower 12 is fixedly installed on the upper end of the closing plate 11.

[0030] Specifically, a groove 13 is formed on the underside of the top plate 3, in which a threaded rod 14 is rotatably mounted. A motor 15 is fixedly mounted on the right end of the top plate 3, and the output shaft of the motor 15 is fixedly connected to the threaded rod 14. The outer side of the threaded rod 14 is threadedly connected to the movable plate 16. Advantageously, starting the motor 15 can drive the threaded rod 14 to rotate, thereby driving the movable plate 16 to move in the left and right directions.

[0031] Specifically, the lower end of the movable plate 16 extends through the groove 13 and is fixedly mounted with a mounting plate 17. The lower end of the mounting plate 17 is fixedly mounted with a cylinder 18, and the movable end of the cylinder 18 is fixedly mounted on the lifting plate 8. The advantage is that when the movable plate 16 moves left and right, it can drive the mounting plate 17 and other lower structures to switch left and right operations. Activating the cylinder 18 can push the lifting plate 8 to move up and down.

[0032] Specifically, a hollow plate 20 is fixedly mounted at the bottom of the closed plate 11, and the air outlet of the air cooler 12 is connected to the interior of the hollow plate 20. Multiple air outlet ducts 21 are fixedly mounted at the bottom of the hollow plate 20. Advantageously, when the air cooler 12 is operating, the cold air generated is conveyed into the hollow plate 20, where it is then ejected from the air outlet ducts 21 to cool the workpiece on the loading plate 9 below.

[0033] Specifically, a cylinder 2 19 is fixedly mounted on the bottom of the lifting plate 8, and the movable end of the cylinder 2 19 is fixedly mounted on the air cooler 12. The advantage is that when the cylinder 2 19 is started, the air cooler 12 and the closing plate 11 can be pushed to move downward.

[0034] Example 2:

[0035] like Figure 2 and Figure 4As shown, this is an improvement to the previous embodiment. Specifically, a sealing groove 22 is provided on the upper side of the heating chamber 4, the cross-section of the closing plate 11 is larger than the heating chamber 4 but smaller than the cross-section of the sealing groove 22, and the cross-section of the material placement plate 9 is smaller than the cross-sections of the heating chamber 4 and the immersion chamber 5. Advantageously, the sealing groove 22 facilitates the insertion of the closing plate 11, thereby preventing heat from escaping when the workpiece is added to the heating chamber 4. The material placement plate 9 can then be inserted into both the heating chamber 4 and the immersion chamber 5, allowing the workpiece to be processed separately.

[0036] Specifically, corner seats 23 are fixedly mounted around the bottom wall of the heating chamber 4. A receiving plate 24 is provided on the corner seats 23, and a retaining frame 25 is fixedly mounted on the outer side of the upper end of the receiving plate 24. Advantageously, the corner seats 23 receive the receiving plate 24, and the receiving plate 24 can catch any slurry that falls while the workpiece is being baked on the loading plate 9, facilitating subsequent removal and cleaning.

[0037] During use, the threaded rod 14 is driven to rotate by controlling the starting motor 15, and the moving plate 16 drives the mounting plate 17 and the lower component to move left and right. First, the material placing plate 9 is moved to the rightmost side, and the workpiece is placed on the material placing plate 9. A sufficient amount of slurry is poured into the immersion chamber 5. Then, the material placing plate 9 is controlled to move to the top of the immersion chamber 5, and the cylinder 18 is started to push the material placing plate 9 downward to immerse it in the slurry in the immersion chamber 5. At the same time, the ultrasonic generator 7 is turned on to make the slurry evenly leveled on the workpiece. After the immersion work is completed, Lift the loading plate 9, move it to the left, and insert it into the heating chamber 4. Start the cylinder 2 19 to push the closing plate 11 into the sealing groove 22 to close the heating chamber 4. The heating plate 6 heats the heating chamber 4 to generate high temperature, and the workpiece is baked and solidified. After completion, the loading plate 9 is moved upward and moved to the far right. Start the air cooler 12, and the generated cold air is transported into the hollow plate 20 and then sprayed out by each air outlet pipe 21 to cool the workpiece on the loading plate 9 below. After completion, the finished product is disassembled.

[0038] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An ultrasonic pulping machine, comprising a machine body (1), characterized in that: Four support columns (2) are fixedly mounted on the upper end of the machine body (1), and a top plate (3) is fixedly mounted on the upper ends of the four support columns (2), and the right end of the top plate (3) passes through the upper part of the machine body (1) and extends to the right side. A heating chamber (4) and a slurry soaking chamber (5) are respectively provided on the left and right sides of the upper end of the machine body (1). A heating plate (6) is fixedly mounted on the inner wall of the heating chamber (4), and an ultrasonic generator (7) is provided on the bottom wall of the slurry soaking chamber (5). A lifting plate (8) is provided between the machine body (1) and the top plate (3), and a material placement plate (9) is provided directly below the top plate (3). Four connecting rods (10) are fixedly connected between the material placement plate (9) and the lifting plate (8), and a closing plate (11) is movably sleeved on the outer sides of the four connecting rods (10). A cooling fan (12) is fixedly mounted on the upper end of the closing plate (11).

2. The ultrasonic slurry impregnation machine according to claim 1, characterized in that: A groove (13) is provided on the lower side of the top plate (3), a threaded rod (14) is rotatably mounted in the groove (13), a motor (15) is fixedly mounted on the right end of the top plate (3), an output shaft of the motor (15) and the threaded rod (14) are fixedly connected, and a movable plate (16) is threadedly connected to the outer side of the threaded rod (14).

3. The ultrasonic slurry impregnation machine according to claim 2, characterized in that: The lower end of the movable plate (16) passes through the groove (13) and is fixedly mounted with a mounting plate (17). The lower end of the mounting plate (17) is fixedly mounted with a cylinder 1 (18). The movable end of the cylinder 1 (18) is fixedly mounted on the lifting plate (8).

4. The ultrasonic slurry impregnation machine according to claim 1, characterized in that: A hollow plate (20) is fixedly mounted on the bottom of the closing plate (11), and an air outlet of the air cooler (12) is connected to the interior of the hollow plate (20). A plurality of air outlet pipes (21) are fixedly mounted on the bottom of the hollow plate (20).

5. The ultrasonic slurry impregnation machine according to claim 1, characterized in that: A second cylinder (19) is fixedly mounted on the bottom of the lifting plate (8), and a movable end of the second cylinder (19) is fixedly mounted on the cooling fan (12).

6. The ultrasonic slurry impregnation machine according to claim 1, characterized in that: A sealing groove (22) is provided on the upper side of the heating chamber (4) facing outwards, the cross section of the closing plate (11) is larger than the heating chamber (4) and smaller than the cross section of the sealing groove (22), and the cross section of the material placement plate (9) is smaller than the cross sections of the heating chamber (4) and the slurry soaking chamber (5).

7. The ultrasonic slurry impregnation machine according to claim 1, characterized in that: Corner seats (23) are fixedly mounted around the bottom wall of the heating chamber (4), a material receiving plate (24) is provided on the corner seat (23), and a retaining frame (25) is fixedly mounted on the outer side of the upper end of the material receiving plate (24).

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