Zinc impregnation sand automatic separation device

By designing a combined structure including a base, a bracket, a slide rod, an arc plate, a rotating shaft, a cam and a motor, efficient separation and collection of zinc-diffused sand is achieved, the problem of slow separation rate of the existing device is solved and the separation efficiency is improved.

CN223312459UActive Publication Date: 2025-09-09MEIXIAN HENGTAI MASCH MFG CO LTD
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Patent Information

Application Number
CN202421948762.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-13
Publication Date
2025-09-09
Estimated Expiration
2034-08-13

AI Technical Summary

Technical Problem

The existing zinc sand separation device has a slow separation rate, which affects the separation efficiency of the zinc sand.

Method used

The combined structure of a base, a bracket, a slide bar, an arc plate, a rotating shaft, a cam and a motor is adopted, so that the separation bucket reciprocates under the action of the slider and the spring, and the zinc sand is efficiently separated through the filter screen, and the separated zinc sand is collected by a flexible collection bag.

Benefits of technology

The separation speed and efficiency of the zinc sand are improved, and the efficient collection of the zinc sand is achieved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic separation device for zinc impregnation sand, and belongs to the technical field of zinc impregnation sand separation. An automatic separation device for zinc impregnation sand comprises a base. According to the automatic zinc impregnation sand separating device, a first motor rotates forwards and backwards to drive a lead screw to rotate, so that a sliding block reciprocates in a mounting frame, then a separating hopper reciprocates along with the sliding block, zinc impregnation sand in the separating hopper falls off through a filter screen, a second motor rotates to drive a rotating shaft to rotate, and a cam rotates to extrude an arc-shaped plate; when the arc-shaped plate is not extruded, the arc-shaped plate drives the sliding rod, the mounting frame and the separation hopper to reset under the action of the first spring and the second spring, and the separation hopper moves up and down and horizontally in a reciprocating manner, so that the zinc impregnation sand fully falls off; and the separation speed of the zinc impregnation sand is increased, and then the separation efficiency of the zinc impregnation sand is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of zincating sand separation, and more specifically to an automatic zincating sand separation device. Background Art

[0002] During the sherardizing process, the workpiece is immersed in sherardizing sand containing zinc powder. Heating causes the zinc powder to chemically react with the workpiece surface, forming a uniform zinc layer on the surface to provide corrosion protection. During this process, the unreacted zinc powder needs to be effectively separated and recovered from the sherardizing sand for reuse while reducing environmental pollution. This requires the use of a separation device.

[0003] Chinese patent application number CN201120026605.X discloses a cooling and separation device for a zinc-diffusion tank. The tank body and tank cover are sealed by copper bars. A shaft and a B shaft are fixed to each end of the tank body. Shafts A and B are fixed to each other with shaft sleeves supported on two support rollers and an oil tank. A thermocouple is placed in the center of shaft A. The end of shaft B is fixed with an A-shaft coupling connected to a B-shaft coupling fixed to a drive shaft. The drive shaft is supported on a bearing with a seat. The B-shaft coupling and the A-shaft coupling are connected by a plug plate. The tank body and tank cover are placed in a sealed box, and two material receiving troughs are placed at the bottom of the pit. During separation, the tank cover is replaced with a grate. When the drive shaft rotates, sand and zinc powder fall from the spaces in the grate into the material receiving trough.

[0004] In the above technical solution, the workpiece is easily separated from the sand and zinc powder, the labor intensity of workers is low, energy is saved, dust is small, continuous production is possible, and productivity is improved. It has a wide range of applications and can be widely used in industries such as aviation, metallurgy, petrochemicals, construction, tunnels, and highways. However, some existing automatic separation devices separate the zinc sand and the workpiece through a simple horizontal reciprocating screen. This separation device has a slow speed, which affects the separation speed of the zinc sand and thus affects the separation efficiency of the zinc sand. Utility Model Content

[0005] The purpose of this utility model is to provide an automatic separation device for zincizing sand to solve the problems raised in the above background technology:

[0006] In order to achieve the above purpose, the present invention provides the following technical solutions:

[0007] Material toggling mechanism, its both sides respectively have a cylinder pressure, and the cylinder pressure bar connects swing arm, and the swing arm end face has hook portion, and a bar passes position between the end of two swing arms and the hook portion.

[0008] By adopting the above technical solution, the first motor rotates forward and reversely with the lead screw, causing the slider to reciprocate inside the mounting frame, and then causing the separation bucket to reciprocate with the slider. At this time, the zincized sand inside the separation bucket will fall through the filter screen, and the second motor rotates with the rotating shaft to rotate, causing the cam to rotate and squeeze the arc plate. At this time, the arc plate moves with the slide bar, the mounting frame and the separation bucket. At this time, the first spring is stretched and the second spring is compressed. When the arc plate is not squeezed, the arc plate, the slide bar, the mounting frame and the separation bucket are reset under the action of the first spring and the second spring, and the separation bucket reciprocates up and down and horizontally, thereby causing the zincized sand to fall fully, thereby improving the separation speed of the zincized sand, and thereby improving the separation efficiency of the zincized sand.

[0009] Preferably, one of the mounting brackets is internally rotatably connected to a screw rod, the screw rod matches the slider, and a first motor is fixedly mounted on one end surface of one of the mounting brackets, and the output end of the first motor is fixedly connected to the screw rod.

[0010] By adopting the above technical solution, the first motor provides power for the rotation of the screw rod.

[0011] Preferably, a second motor is fixedly mounted on the surface of one of the brackets, and an output end of the second motor is fixedly connected to the rotating shaft.

[0012] By adopting the above technical solution, the second motor provides power for the rotation of the rotating shaft.

[0013] Preferably, the first spring is sleeved on the surface of the slide rod, one end of the first spring is fixedly connected to the bottom surface of the mounting bracket, and the other end of the first spring is fixedly connected to the surface of the fixing bracket.

[0014] Preferably, the second spring is sleeved on the surface of the slide rod, one end of the second spring is fixedly connected to the arc plate, and the other end of the second spring is fixedly connected to the bottom surface of the fixing bracket.

[0015] Preferably, a guide plate is fixedly installed on the bottom surface of the separation bucket, and the bottom surface of the guide plate is fixedly connected to a discharge outlet.

[0016] By adopting the above technical solution, the fallen zinc sand will be discharged along the guide plate and the discharge outlet. A flexible collection bag is installed at the discharge outlet in advance, and the zinc sand discharged from the discharge outlet will be collected in the bag, thereby realizing the collection of the zinc sand.

[0017] Compared with the prior art, the beneficial effects of the present invention are:

[0018] 1) When the automatic zinc sand separation device is in use, the first motor rotates forward and reversely to drive the lead screw to rotate, so that the slider reciprocates inside the mounting frame, and then the separation bucket reciprocates along with the slider. At this time, the zinc sand inside the separation bucket will fall through the filter screen. The second motor rotates to drive the rotating shaft to rotate, so that the cam rotates to squeeze the arc plate. At this time, the arc plate moves with the slide bar, the mounting frame and the separation bucket. At this time, the first spring is stretched and the second spring is compressed. When the arc plate is not squeezed, the arc plate, the slide bar, the mounting frame and the separation bucket are reset under the action of the first spring and the second spring. The separation bucket reciprocates up and down and horizontally, so that the zinc sand is fully dropped, thereby improving the separation speed of the zinc sand and further improving the separation efficiency of the zinc sand.

[0019] 2) When the automatic zinc sand separation device is in use, the fallen zinc sand will be discharged along the guide plate and the discharge outlet. A flexible collection bag is installed at the discharge outlet in advance, and the zinc sand discharged from the discharge outlet will be collected in the bag, thereby realizing the collection of the zinc sand. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0021] Figure 2 This is a schematic diagram of the separation bucket structure of the utility model;

[0022] Figure 3 This is a schematic diagram of the cam structure of the utility model;

[0023] Figure 4 This is a schematic diagram of the slide bar structure of the present utility model.

[0024] Explanation of the numbers in the figure: 1. Base; 2. Bracket; 3. Fixing frame; 4. Sliding rod; 5. First spring; 6. Second spring; 7. Arc plate; 8. Rotating shaft; 9. Cam; 10. Mounting frame; 11. Sliding block; 12. Separation bucket; 13. Filter screen; 14. Screw; 15. First motor; 16. Second motor; 17. Guide plate; 18. Discharge outlet. DETAILED DESCRIPTION

[0025] Example 1

[0026] See also Figures 1 to 4 , an automatic separation device for zincizing sand, includes a base 1, two brackets 2 are fixedly installed on the surface of the base 1, the top surfaces of the two brackets 2 are fixedly connected to the fixing frames 3, and the surface of any one of the fixing frames 3 is slidably connected to two slide bars 4, the slide bar 4 is used to guide the movement of the mounting frame 10, the top surfaces of the two slide bars 4 are commonly fixedly connected to the mounting frame 10, the bottom surfaces of the two slide bars 4 are commonly fixedly connected to the arc plate 7, a first spring 5 is elastically connected between the mounting frame 10 and the fixing frame 3, and a second spring 6 is elastically connected between the fixing frame 3 and the arc plate 7, a rotating shaft 8 is commonly connected to the two brackets 2 for rotation, and a cam 9 matching the arc plate 7 is fixedly installed on the surface of the rotating shaft 8, a separation bucket 12 is slidably connected between the two mounting frames 10, and the separation bucket 12 separates the zincizing sand and the workpiece, and the corresponding two side surfaces of the separation bucket 12 are fixedly connected to sliders 11 matching the mounting frame 10, and the separation bucket 12 is connected by the slider 11 is slidably connected to the mounting frame 10, and a filter screen 13 is provided on the bottom surface of the separation bucket 12. The filter screen 13 separates the zinc sand and the workpiece. The first motor 15 rotates forward and reversely with the screw rod 14 to make the slider 11 reciprocate inside the mounting frame 10, thereby making the separation bucket 12 reciprocate with the slider 11. At this time, the zinc sand inside the separation bucket 12 will fall through the filter screen 13, and the second motor 16 rotates to drive the rotating shaft 8 to rotate, so that the cam 9 rotates and squeezes the curved plate 7. At this time, the curved plate 7 moves with the slide bar 4, the mounting frame 10 and the separation bucket 12. At this time, the first spring 5 is stretched and the second spring 6 is compressed. When the curved plate 7 is not squeezed, the curved plate 7 brings the slide bar 4, the mounting frame 10 and the separation bucket 12 to reset under the action of the first spring 5 and the second spring 6. The separation bucket 12 reciprocates up and down and horizontally, thereby making the zinc sand fall fully, thereby improving the separation speed of the zinc sand, and thereby improving the separation efficiency of the zinc sand.

[0027] One of the mounting frames 10 is internally connected to a screw rod 14 for rotation, and the screw rod 14 matches the slider 11. A first motor 15 is fixedly mounted on one end surface of one of the mounting frames 10. The first motor 15 is a conventional forward and reverse motor in the prior art. The output end of the first motor 15 is fixedly connected to the screw rod 14, and the first motor 15 provides power for the rotation of the screw rod 14.

[0028] A second motor 16 is fixedly mounted on the surface of one of the brackets 2 , and an output end of the second motor 16 is fixedly connected to the rotating shaft 8 . The second motor 16 is a conventional electric motor in the prior art, and the second motor 16 provides power for the rotation of the rotating shaft 8 .

[0029] The first spring 5 is sleeved on the surface of the slide rod 4 , one end of the first spring 5 is fixedly connected to the bottom surface of the mounting bracket 10 , and the other end of the first spring 5 is fixedly connected to the surface of the fixing bracket 3 .

[0030] The second spring 6 is sleeved on the surface of the slide rod 4 , one end of the second spring 6 is fixedly connected to the arc plate 7 , and the other end of the second spring 6 is fixedly connected to the bottom surface of the fixing bracket 3 .

[0031] A guide plate 17 is fixedly installed on the bottom surface of the separation bucket 12, and a discharge outlet 18 is fixedly connected to the bottom surface of the guide plate 17. The fallen zinc sand will be discharged along the guide plate 17 and the discharge outlet 18. A flexible collection bag is installed at the discharge outlet 18 in advance, and the zinc sand discharged from the discharge outlet 18 will be collected in the bag, thereby realizing the collection of the zinc sand.

[0032] The utility model uses the following steps: when the automatic zinc sand separation device is in use, when separating the zinc sand, the workpiece and the zinc sand are put into the separation bucket 12, and the first motor 15 and the second motor 16 are started at the same time. The first motor 15 rotates forward and reversely with the screw rod 14 to rotate, so that the slider 11 reciprocates inside the mounting frame 10, and then the separation bucket 12 follows the slider 11 to reciprocate. At this time, the zinc sand inside the separation bucket 12 will fall through the filter screen 13, and the second motor 16 rotates to drive the rotating shaft 8 to rotate, so that the cam 9 rotates and squeezes the arc plate 7. At this time, the arc plate 7 moves with the slide bar 4, the mounting frame 10 and the separation bucket 12. At this time, the first spring 5 is stretched and the second spring 6 is compressed. When the arc plate 7 is no longer squeezed, the arc plate 7, the slide bar 4, the mounting frame 10 and the separation bucket 12 are reset under the action of the first spring 5 and the second spring 6, so that the zinc sand inside the separation bucket 12 will fully fall through the filter screen 13, and the fallen zinc sand will follow the guide plate 17 and be discharged The zinc sand is discharged from the discharge port 18. A flexible collection bag is installed at the discharge port 18 in advance. The zinc sand discharged from the discharge port 18 will be collected in the bag, thereby realizing the collection of the zinc sand. In this scheme, the first motor 15 rotates forward and reversely with the screw rod 14 to rotate, so that the slider 11 reciprocates inside the mounting frame 10, and then the separation bucket 12 reciprocates with the slider 11. At this time, the zinc sand inside the separation bucket 12 will fall through the filter screen 13, and the second motor 16 rotates to drive the rotating shaft 8 to rotate, so that the cam 9 rotates and squeezes the curved plate 7. At this time, the curved plate 7 moves with the slide bar 4, the mounting frame 10 and the separation bucket 12. At this time, the first spring 5 is stretched and the second spring 6 is compressed. When the curved plate 7 is not squeezed, the curved plate 7 brings the slide bar 4, the mounting frame 10 and the separation bucket 12 to reset under the action of the first spring 5 and the second spring 6. The separation bucket 12 reciprocates up and down and horizontally, thereby making the zinc sand fall fully, thereby improving the separation speed of the zinc sand, and thereby improving the separation efficiency of the zinc sand.

[0033] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely preferred examples of the present invention and are not intended to limit the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.

Claims

1. An automatic separation device for zincifying sand, comprising a base (1), characterized in that: Two brackets (2) are fixedly mounted on the surface of the base (1), and the top surfaces of the two brackets (2) are fixedly connected to a fixing frame (3). The surface of any one of the fixing frames (3) is slidably connected to two slide bars (4). The top surfaces of the two slide bars (4) are fixedly connected to a mounting frame (10). The bottom surfaces of the two slide bars (4) are fixedly connected to an arc plate (7). A first spring (5) is elastically connected between the mounting frame (10) and the fixing frame (3). The fixing frame (3) and the arc plate (7) are elastically connected. A second spring (6) is connected to the brackets (2) for rotation. A rotating shaft (8) is connected to the two brackets (2) for common rotation. A cam (9) matching the arc plate (7) is fixedly mounted on the surface of the rotating shaft (8). A separation bucket (12) is slidably connected between the two mounting frames (10). The corresponding two side surfaces of the separation bucket (12) are fixedly connected to sliders (11) matching the mounting frames (10). The separation bucket (12) is slidably connected to the mounting frames (10) via the sliders (11). A filter screen (13) is provided on the bottom surface of the separation bucket (12).

2. The automatic separation device for zincizing sand according to claim 1, characterized in that: A screw rod (14) is rotatably connected to the interior of one of the mounting frames (10), and the screw rod (14) matches the slider (11). A first motor (15) is fixedly mounted on one end surface of one of the mounting frames (10), and an output end of the first motor (15) is fixedly connected to the screw rod (14).

3. The automatic separation device for zincizing sand according to claim 1, characterized in that: A second motor (16) is fixedly mounted on the surface of one of the brackets (2), and an output end of the second motor (16) is fixedly connected to the rotating shaft (8).

4. The automatic separation device for zincizing sand according to claim 1, characterized in that: The first spring (5) is sleeved on the surface of the slide rod (4), one end of the first spring (5) is fixedly connected to the bottom surface of the mounting frame (10), and the other end of the first spring (5) is fixedly connected to the surface of the fixing frame (3).

5. The automatic separation device for zincizing sand according to claim 1, characterized in that: The second spring (6) is sleeved on the surface of the slide rod (4), one end of the second spring (6) is fixedly connected to the arc plate (7), and the other end of the second spring (6) is fixedly connected to the bottom surface of the fixing frame (3).

6. The automatic separation device for zincizing sand according to claim 1, characterized in that: A guide plate (17) is fixedly mounted on the bottom surface of the separation bucket (12), and a discharge outlet (18) is fixedly connected to the bottom surface of the guide plate (17).

Citation Information

Patent Citations

  • Cooling and separating device for zinc impregnation tank

    CN202039117U