Yarn machine accessory cleaning equipment

Abstract

The utility model discloses a yarn machine accessory cleaning device which comprises a machine box. The workbench is fixed on the case; the vibration disc is installed on the workbench and used for receiving the yarn machine accessories to be cleaned and conveying the yarn machine accessories to the feeding straight vibrator; the feeding straight vibrator is connected with the vibration disc; the robot is mounted on the workbench; a cylinder clamping jaw is arranged at the moving end of the robot and used for grabbing the yarn machine accessories. The dry ice jet orifice is installed on the workbench and used for conducting dry ice cleaning on the yarn machine accessories grabbed by the robot; the discharging straight vibrator is installed on the workbench and used for receiving the cleaned yarn machine accessories and outputting the cleaned yarn machine accessories; and the PLC is used for controlling the operation of the cleaning equipment, including receiving feedback signals and controlling the action of each component according to the signals. According to the device, the cleaning efficiency and quality can be improved, the uncertainty caused by human factors can be reduced, and the overall efficiency of a textile production line is effectively improved.

Description

Technical Field

[0001] The utility model belongs to the technical field of textile production equipment, in particular to a yarn machine accessories cleaning device. Background Art

[0002] In the textile industry, efficient operation of textile machinery is crucial for ensuring production efficiency and product quality. As the core equipment in a textile production line, the performance of spinning machines directly impacts yarn quality and production efficiency. However, over the long term, the internal yarn passages of spinning machines often accumulate large amounts of fiber, oil, and impurities. This contamination not only impedes the smooth passage of yarn but can also cause wear on mechanical components, reduce equipment performance, and even lead to failure, impacting the efficiency of the entire production line.

[0003] Traditional cleaning methods for yarn machine accessories rely primarily on manual operation, typically using water spraying or detergents. This method presents several problems: First, manual cleaning is inefficient, time-consuming, and labor-intensive, making it difficult to meet the demands of modern large-scale production. Second, cleaning with water or detergents requires an additional drying process, which not only prolongs cleaning time but can also cause equipment corrosion due to residual moisture. Third, manual cleaning struggles to completely remove deep, stubborn dirt, often resulting in unsatisfactory cleaning results. Finally, the uncertainty inherent in manual operation can lead to unstable cleaning quality and even damage to precision components.

[0004] In recent years, with the development of industrial cleaning technology, dry ice blasting technology has gradually been applied in various industries. However, most dry ice blasting machines on the market are general-purpose and lack special designs for the characteristics of yarn machine accessories, making it difficult to meet the special needs of the textile industry.

[0005] Therefore, developing a dry ice cleaning equipment specifically for yarn machine accessories can not only improve cleaning efficiency and quality, but also reduce the uncertainty caused by human factors, which is of great significance to improving the overall efficiency of textile production lines. Utility Model Content

[0006] The purpose of this utility model is to provide an efficient and environmentally friendly yarn machine accessories cleaning equipment to address the deficiencies in the existing technology, which can not only improve the cleaning efficiency and quality, but also reduce the uncertainty caused by human factors and effectively improve the overall efficiency of the textile production line.

[0007] To achieve the above objectives, the present invention provides the following technical solutions:

[0008] A yarn machine accessories cleaning device, comprising:

[0009] Chassis;

[0010] a workbench, fixed to the chassis;

[0011] A vibration plate is mounted on the workbench and is used to receive the yarn machine accessories to be cleaned and transport the yarn machine accessories to the feed direct vibration;

[0012] Feed direct vibration, the feed direct vibration is connected to the vibration plate;

[0013] A robot is mounted on the workbench; a mobile end of the robot is provided with a cylinder gripper for grabbing yarn machine accessories;

[0014] a dry ice jet nozzle, mounted on the workbench, for performing dry ice cleaning on the yarn machine parts grasped by the robot;

[0015] A discharge straight vibration device is installed on the workbench and is used to receive the cleaned yarn machine accessories and output them;

[0016] A PLC controller is used to control the operation of the cleaning equipment, including receiving feedback signals and controlling the actions of various components based on these signals.

[0017] Preferably, the dry ice blasting port includes a first dry ice blasting port, a second dry ice blasting port and a third dry ice blasting port, and the first dry ice blasting port, the second dry ice blasting port and the third dry ice blasting port are respectively used to perform dry ice cleaning on different parts of the yarn machine accessories.

[0018] Preferably, the robot comprises a first robot and a second robot, the mobile end of the first robot is provided with a first cylinder gripper, and the mobile end of the second robot is provided with a second cylinder gripper;

[0019] The first robot is used to move the yarn machine accessories from the feed direct vibration to above the first dry ice jet port for cleaning; the second robot is used to move the yarn machine accessories cleaned by the first dry ice jet port to above the second dry ice jet port and the third dry ice jet port for cleaning, and move the yarn machine accessories after cleaning to the discharge direct vibration.

[0020] Preferably, the first dry ice blasting port, the second dry ice blasting port and the third dry ice blasting port are all cleaned using dry ice at -75 degrees Celsius.

[0021] Preferably, the dry ice jet port is connected to a dry ice cleaning machine through a pipeline.

[0022] Preferably, the cleaning device also includes: a touch screen installed on the chassis, the touch screen is used to display device status information and receive operation instructions; the touch screen is provided with a reset button, a start button and a stop button, the reset button is used to restore the device to its initial state, the start button is used to start the device, and the stop button is used to stop the device.

[0023] Preferably, universal wheels are provided at the bottom of the chassis.

[0024] Compared with the prior art, the present invention has at least the following beneficial effects: the present invention provides a yarn machine parts cleaning device, comprising: a machine case; a workbench fixed to the machine case; a vibration plate mounted on the workbench, for receiving yarn machine parts to be cleaned and conveying the yarn machine parts to a feed direct vibration machine; a feed direct vibration machine connected to the vibration plate; a robot mounted on the workbench; a mobile end of the robot is provided with a cylinder gripper for grabbing yarn machine parts; a dry ice jet nozzle mounted on the workbench, for performing dry ice cleaning on the yarn machine parts grabbed by the robot;

[0025] The discharge vibration device, mounted on the workbench, receives and outputs cleaned yarn machine parts. A PLC controller controls the operation of the cleaning equipment, including receiving feedback signals and controlling the movements of various components based on these signals. This utility model utilizes an automated robot in conjunction with dry ice blasting for cleaning. This equipment can quickly and continuously process a large number of yarn machine parts, significantly improving cleaning efficiency. The robot's automated operation reduces manpower requirements and the uncertainty of manual operation, improving the consistency and reliability of the cleaning process. Furthermore, the use of dry ice as a cleaning medium eliminates the need for water or chemical cleaning agents, avoiding the environmental burden of water treatment and chemical residues. After use, dry ice directly sublimates into carbon dioxide gas, leaving no solid waste and reducing the environmental impact of the cleaning process. Furthermore, dry ice blasting can deeply clean hard-to-reach areas of yarn machine parts, effectively removing dirt such as grease and fiber fragments, thereby maintaining and improving the operating efficiency of textile machinery and extending its service life. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model.

[0027] In the figure: 1. Chassis; 11. Universal wheel; 2. Workbench; 3. Vibration plate; 4. Feeding direct vibration; 5. Robot; 51. First robot; 52. Second robot; 6. Dry ice blasting nozzle; 61. First dry ice blasting nozzle; 62. Second dry ice blasting nozzle; 63. Third dry ice blasting nozzle; 7. Discharging direct vibration. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0029] Please see the attached Figure 1 The utility model provides a yarn machine accessories cleaning device, comprising:

[0030] Chassis 1;

[0031] A workbench 2 is fixed to the chassis 1;

[0032] The vibration plate 3 is installed on the workbench 2 and is used to receive the yarn machine accessories to be cleaned and transport the yarn machine accessories to the feed straight vibration plate 4;

[0033] Feeding direct vibration 4, feeding direct vibration 4 is connected to the vibration plate 3;

[0034] The robot 5 is mounted on the workbench 2; the mobile end of the robot 5 is provided with a cylinder gripper for grabbing the yarn machine accessories;

[0035] A dry ice jet nozzle 6 is installed on the workbench 2 and is used to perform dry ice cleaning on the yarn machine parts grasped by the robot 5;

[0036] The discharging straight vibration device 7 is installed on the workbench 2 and is used to receive the cleaned yarn machine parts and discharge them;

[0037] The PLC controller is used to control the operation of the cleaning equipment, including receiving feedback signals and controlling the actions of various components based on these signals.

[0038] The yarn machine parts cleaning device of the present invention realizes the full automation of the yarn machine parts cleaning process by integrating components such as a vibration plate 3, a feed direct vibration 4, a robot 5, a dry ice jet port 6, and a discharge direct vibration 7. This design brings the following beneficial effects:

[0039] 1) Improve cleaning efficiency: The automated process greatly improves cleaning efficiency and can significantly shorten cleaning time compared to manual cleaning.

[0040] 2) Improved cleaning quality: Dry ice cleaning technology can deeply remove stubborn dirt on yarn machine accessories, and its cleaning effect is better than traditional water washing or chemical cleaning methods.

[0041] 3) Reduce the impact of human factors: Automated operation reduces manual intervention, reduces the risk of human error, and improves the consistency of cleaning quality.

[0042] 4) Environmentally friendly and residue-free: Dry ice cleaning does not use water or chemical cleaning agents, avoiding secondary pollution and requiring no subsequent drying treatment, making it more environmentally friendly and efficient.

[0043] 5) Extend equipment life: Effective cleaning can reduce the wear of yarn machine accessories, extend their service life, and thus reduce maintenance costs.

[0044] 6) Improve production efficiency: By improving cleaning efficiency and quality, the operating efficiency of the entire textile production line is indirectly improved.

[0045] In one embodiment of the present application, the dry ice blasting ports 6 include a first dry ice blasting port 61, a second dry ice blasting port 62, and a third dry ice blasting port 63. The first dry ice blasting port 61, the second dry ice blasting port 62, and the third dry ice blasting port 63 are respectively used to perform dry ice cleaning on different parts of the yarn machine components. By providing three dry ice blasting ports 6, different parts of the yarn machine components can be fully cleaned, ensuring comprehensive and thorough cleaning and further improving cleaning quality.

[0046] In one embodiment of the present application, the robot 5 includes a first robot 51 and a second robot 52 , wherein the mobile end of the first robot 51 is provided with a first cylinder gripper, and the mobile end of the second robot 52 is provided with a second cylinder gripper;

[0047] The first robot 51 is used to move the yarn machine accessories from the feed straight vibration machine 4 to above the first dry ice jet port 61 for cleaning; the second robot 52 is used to move the yarn machine accessories cleaned by the first dry ice jet port 61 to above the second dry ice jet port 62 and the third dry ice jet port 63 for cleaning, and move the yarn machine accessories after cleaning to the discharge straight vibration machine 7.

[0048] The coordinated work of the first robot 51 and the second robot 52 enables efficient transfer and positioning of yarn machine accessories at different cleaning stages, thereby improving the continuity and efficiency of the entire cleaning process.

[0049] In one embodiment of the present application, the first dry ice blasting port 61, the second dry ice blasting port 62, and the third dry ice blasting port 63 all use dry ice at -75°C for cleaning. Using dry ice at -75°C for cleaning, utilizing the low temperature and high speed of dry ice, can more effectively remove stubborn dirt without causing thermal damage to yarn machine components.

[0050] In one embodiment of the present application, the dry ice blasting port 6 is connected to the dry ice cleaning machine via a pipe. Connecting the dry ice blasting port 6 to the dry ice cleaning machine via a pipe ensures the stability and continuity of the dry ice supply, which is conducive to maintaining the consistency of the cleaning effect.

[0051] In one embodiment of the present application, the cleaning device further comprises: a touch screen mounted on the chassis 1, the touch screen being used to display device status information and receive operating instructions; the touch screen being provided with a reset button, a start button, and a stop button; the reset button being used to restore the device to its initial state; the start button being used to start the device; and the stop button being used to stop the device. The touch screen provides an intuitive human-machine interface, making it easier for operators to monitor device status and perform operational controls, thereby improving the device's operability and safety. The reset, start, and stop buttons make device operation more user-friendly, allowing operators to quickly handle emergencies.

[0052] In one embodiment of the present application, universal wheels 11 are provided at the bottom of the chassis 1, making the entire device easy to move and adjust its position, adapting to different working environments, and increasing the flexibility and applicability of the device.

[0053] Among them, the working process of the utility model is as follows:

[0054] 1. Preparation stage:

[0055] The yarn machine parts to be cleaned are placed on the vibration plate 3. The vibration plate 3 helps to disperse the yarn machine parts through slight vibration, preventing them from stacking on each other, thereby ensuring that each part can be effectively grasped by the robot 5.

[0056] 2. Accessories delivery:

[0057] The vibration plate 3 transports the yarn machine accessories to the feed straight vibration 4. The feed straight vibration 4 uses linear vibration to transfer the accessories one by one to the position accessible by the robot 5, ready for the next step of cleaning.

[0058] 3. Automatic grabbing and positioning:

[0059] The mobile end of the first robot 51 is equipped with a cylinder gripper for grabbing the yarn machine parts from the feed straight vibration 4. The robot 5 accurately moves the parts to the top of the first dry ice blasting port 61 for preliminary cleaning.

[0060] 4. Dry ice blasting:

[0061] The first dry ice jet port 61 sprays dry ice at -75 degrees Celsius onto the yarn machine parts, quickly freezing and stripping off dirt and grease on the surface. This step mainly removes large areas of stains and sediments.

[0062] After cleaning is completed, the first robot 51 moves the accessory to the second dry ice blasting port 62 and then moves to the third dry ice blasting port 63 to perform targeted deep cleaning on different parts of the accessory.

[0063] 5. Output processing accessories:

[0064] After the third dry ice jet nozzle 63 is cleaned, the second robot 52 uses its cylinder gripper to grab the cleaned yarn machine parts and move them to the discharge straight vibration 7. The discharge straight vibration 7 is responsible for sending the cleaned parts out to complete the entire cleaning process.

[0065] 6. Control and monitoring:

[0066] The entire cleaning process is controlled by a PLC controller. The PLC controller receives feedback signals from various sensors and actuators, and adjusts the operation of the equipment based on these signals to ensure the accuracy and continuity of the cleaning process.

[0067] The operator can monitor the entire process through the touch screen installed on the chassis 1. The touch screen displays the equipment status information. The operator can input operation instructions through the touch screen, including start, stop and reset commands.

[0068] 7. Maintenance and adjustment:

[0069] After the equipment completes a certain cleaning cycle, the operator can use the touch screen to check the equipment status and perform necessary maintenance and adjustments. The universal wheel design makes the equipment easy to move, facilitate position adjustment and maintenance work.

[0070] It should be noted that the contents not described in detail in this specification belong to the existing technology well known to professional and technical personnel in this field and will not be repeated here.

[0071] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A yarn machine accessories cleaning device, characterized in that: include: Chassis; A workbench, fixed to the chassis; A vibration plate is mounted on the workbench and is used to receive the yarn machine accessories to be cleaned and transport the yarn machine accessories to the feed direct vibration; Feed direct vibration, the feed direct vibration is connected to the vibration plate; A robot is mounted on the workbench; a mobile end of the robot is provided with a cylinder gripper for grabbing yarn machine accessories; a dry ice jet nozzle, mounted on the workbench, for performing dry ice cleaning on the yarn machine parts grasped by the robot; A discharge straight vibration device is installed on the workbench and is used to receive the cleaned yarn machine accessories and output them; A PLC controller is used to control the operation of the cleaning equipment, including receiving feedback signals and controlling the actions of various components based on these signals.

2. The yarn machine accessories cleaning device according to claim 1, characterized in that: The dry ice blasting port includes a first dry ice blasting port, a second dry ice blasting port and a third dry ice blasting port. The first dry ice blasting port, the second dry ice blasting port and the third dry ice blasting port are respectively used for performing dry ice cleaning on different parts of the yarn machine accessories.

3. The yarn machine accessories cleaning device according to claim 2, characterized in that: The robot comprises a first robot and a second robot, wherein the mobile end of the first robot is provided with a first cylinder gripper, and the mobile end of the second robot is provided with a second cylinder gripper; The first robot is used to move the yarn machine accessories from the feed direct vibration to above the first dry ice jet port for cleaning; the second robot is used to move the yarn machine accessories cleaned by the first dry ice jet port to above the second dry ice jet port and the third dry ice jet port for cleaning, and move the yarn machine accessories after cleaning to the discharge direct vibration.

4. The yarn machine accessories cleaning device according to claim 2, characterized in that: The first dry ice blasting port, the second dry ice blasting port, and the third dry ice blasting port are all cleaned using dry ice at -75 degrees Celsius.

5. The yarn machine accessories cleaning device according to claim 1, characterized in that: The dry ice jet port is connected to a dry ice cleaning machine through a pipeline.

6. The yarn machine accessories cleaning device according to claim 1, characterized in that: Also includes: A touch screen installed on the chassis is used to display device status information and receive operation instructions; the touch screen is provided with a reset button, a start button and a stop button, the reset button is used to restore the device to its initial state, the start button is used to start the device, and the stop button is used to stop the device.

7. The yarn machine accessories cleaning device according to claim 1, characterized in that: Universal wheels are provided at the bottom of the chassis.

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