Novel rolling mill for rolling ball and rolling section

By using two sets of spiral roller groups of different sizes and a gear transmission system in the rolling mill, the problem that the existing rolling mill can only produce steel balls of fixed sizes is solved, the production of steel balls of multiple sizes is realized, the cost is reduced and the adaptability of the equipment is improved.

CN223312715UActive Publication Date: 2025-09-09HARBIN GAOXIN WEAR RESISTANT MATERIAL CO LTD
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Patent Information

Application Number
CN202420859317.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-24
Publication Date
2025-09-09
Estimated Expiration
2034-04-24

AI Technical Summary

Technical Problem

Existing rolling mills can only roll steel balls of fixed sizes and cannot meet the needs of various sizes, resulting in increased costs for new production lines.

Method used

A new rolling mill for ball rolling segments is designed. It adopts two sets of spiral rollers of different sizes, which are connected by gears and universal joint drive shafts to achieve the production of steel balls of different sizes with the same equipment. Baffles and guide plates are added in the rolling box to control the shape of the steel balls.

Benefits of technology

The same equipment can produce steel balls of different sizes, which reduces production costs and improves the flexibility and efficiency of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of steel ball rolling mills, in particular to a novel rolling mill for rolling balls and rolling sections, and aims to solve the technical problem that the cost is greatly increased due to the fact that a rolling mill in the prior art can only roll steel balls with fixed sizes. Steel bar holes with corresponding sizes are formed in the side wall of the rolling box in the middle of the spiral roller sets, baffles are arranged on the two sides of the spiral roller sets, the shaft end of each roller of the spiral roller sets is connected with a first gear, and the two first gears on the upper portions or the lower portions of the adjacent spiral roller sets are connected in a meshed mode through a second gear which is detachably arranged. Power is connected with the spiral roller sets through two universal joint transmission shafts, the two spiral roller sets with different sizes are additionally arranged in the rolling box, the adjacent spiral roller sets are connected through three gears, it is guaranteed that the roller sets rotate in the same direction, and rolling and conveying are conducted. And the two universal joint transmission shafts are connected to the other spiral roller set, and switching is completed.
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Description

Technical Field

[0001] The utility model relates to the field of steel ball rolling mills, in particular to a novel rolling mill for rolling balls and segments. Background Art

[0002] A steel ball mill is a machine specifically designed for producing steel balls. Its working principle relies on two intersecting rollers, which rotate and advance the workpiece through the friction between the rollers and the workpiece. This rolling process is also known as spiral rolling. The materials rolled are usually medium carbon steel, low-grade steel, and medium alloy steel.

[0003] The rolling mills in the prior art can only roll steel balls of fixed sizes. When there are demands for various sizes, only new production lines can be added, which greatly increases the cost. The present invention solves the above problem. Utility Model Content

[0004] In order to solve the technical problem that the rolling mill in the prior art can only roll steel balls of fixed sizes, and when there are requirements for multiple sizes, only new production lines can be added, which greatly increases the cost, the utility model provides a new rolling mill for rolling balls and segments.

[0005] A new rolling mill for rolling balls and sections includes: a rolling box with an electric heating element installed inside, two groups of spiral roller groups of different sizes rotatably connected to the inner wall of the rolling box, a steel bar hole of corresponding size is opened on the side wall of the rolling box in the middle of the spiral roller group, baffles are provided on both sides of the spiral roller group, each roller shaft end of the spiral roller group is connected to a gear 1, the upper or lower two gears 1 of adjacent spiral roller groups are meshed and connected by a gear 2, the gear 2 is detachable, and the power is connected to the spiral roller group through two universal joint transmission shafts.

[0006] Furthermore, the adjacent spiral roller groups share the same baffle, and both sides of the baffle are concave, and the concave diameter is equal to and coincides with the center of the steel ball.

[0007] Furthermore, a ball outlet hole is opened at the lower part of the side wall opposite to the steel bar hole on the rolling box. The ball outlet hole is located at the lowest point of the curved surface on the guide plate. The guide plate is arranged at the lower part of the extrusion end of the spiral rolling roller group, and the guide plate is connected to the inner wall of the rolling box.

[0008] Furthermore, the gear 1 and the gear 2 are both located outside the rolling box.

[0009] Beneficial effects of the utility model:

[0010] Two sets of spiral rollers of different sizes are added in the rolling box. The adjacent spiral rollers are connected by three gears to ensure that the rollers rotate, roll and convey in the same direction.

[0011] When a single spiral roller group is required to work, remove gear 2 and connect the two universal joint drive shafts to the other spiral roller group to complete the switch. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 This is a schematic diagram of the structure of the utility model Figure 1 ;

[0013] Figure 2 This is a schematic diagram of the structure of the utility model Figure 2 ;

[0014] Figure 3 This is a schematic diagram of the structure of the utility model Figure 3 .

[0015] In the figure: rolling box 1; spiral roller group 2; steel bar hole 3; baffle 4; gear 1 5; gear 2 6; ball outlet hole 7; guide plate 8. DETAILED DESCRIPTION

[0016] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0017] The rotational connection described in this device refers to the process of baking the bearing on the shaft, providing a spring retaining ring groove on the shaft or the shaft hole, and clamping the elastic retaining ring in the retaining ring groove to achieve axial fixation of the bearing and realize rotation; the articulation refers to a connection method that is achieved by performing activities on connecting parts such as hinges, pins and short shafts.

[0018] The present invention will be described in detail below with reference to the accompanying drawings. Example

[0019] The following is combined with Figure 1-3 This embodiment describes a novel rolling mill for rolling balls and segments, comprising: a rolling box 1, wherein an electric heating element is provided in the rolling box 1, wherein two groups of spiral roller groups 2 of different sizes are rotatably connected to the inner wall of the rolling box 1, wherein a steel bar hole 3 of corresponding size is opened on the side wall of the rolling box 1 in the middle of the spiral roller group 2, and baffles 4 are provided on both sides of the spiral roller group 2, wherein each roller shaft end of the spiral roller group 2 is connected to a gear 1 5, and the upper or lower two gears 1 5 of adjacent spiral roller groups 2 are meshed and connected via a gear 2 6, and the gear 2 6 is detachable. The power is connected to the spiral roller group 2 via two universal joint transmission shafts;

[0020] Insert the red-hot steel bars of corresponding sizes into the corresponding steel bar holes 3, and the power drives a set of spiral roller groups 2 to rotate through two universal joint transmission shafts to roll the steel bars into balls. The roller shaft ends of the spiral roller group 2 are engaged through two gears 1 5 and one gear 2 6 to drive the adjacent spiral roller groups 2 to rotate in the same direction to roll steel bars of another size into balls, thereby realizing the production of steel balls of different sizes by the same equipment. When only the other set of spiral roller group 2 is working, remove gear 2 6, remove the two universal joint transmission shafts and connect them to the shaft ends of the other set of spiral roller group 2.

[0021] Adjacent spiral roller groups 2 share the same baffle 4, with both sides of the baffle 4 being concave, with the concave diameter and the center of the circle being equal to and coinciding with the steel ball;

[0022] While guiding the steel bars, shape the steel balls.

[0023] A ball outlet hole 7 is provided at the lower portion of the side wall opposite to the steel bar hole 3 on the rolling box 1. The ball outlet hole 7 is located at the lowest point of the upper curved surface of the guide plate 8. The guide plate 8 is provided at the lower portion of the extrusion end of the spiral roller group 2 and is connected to the inner wall of the rolling box 1.

[0024] The steel balls squeezed out by the two spiral roller groups 2 fall onto the guide plate 8 and slide along the curved surface of the guide plate 8 to the ball outlet hole 7 for discharge.

[0025] Gear 1 5 and gear 2 6 are both located outside the rolling box 1;

[0026] Prevent continuous high temperature from affecting the quality of gear 1 5 and gear 2 6.

[0027] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply the existence of any such actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of other identical elements in the process, method, article, or device comprising the element.

[0028] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A new type of rolling mill for rolling ball segments, characterized by: include: A rolling box (1) is provided with an electric heating element inside the rolling box (1). Two groups of spiral roller groups (2) of different sizes are rotatably connected to the inner wall of the rolling box (1). A steel bar hole (3) of corresponding size is opened on the side wall of the rolling box (1) in the middle of the spiral roller group (2). Baffles (4) are provided on both sides of the spiral roller group (2). Each roller shaft end of the spiral roller group (2) is connected to a gear one (5). The upper or lower two gears one (5) of adjacent spiral roller groups (2) are meshed and connected through a gear two (6). The gear two (6) is detachable. The power is connected to the spiral roller group (2) through two universal joint transmission shafts.

2. A new type of rolling mill for ball rolling segments according to claim 1, characterized in that: The adjacent spiral roller groups (2) share the same baffle (4), and both sides of the baffle (4) are concave, and the concave diameter is equal to and coincides with the center of the steel ball.

3. A new type of rolling mill for ball rolling segments according to claim 1, characterized in that: A ball outlet hole (7) is provided at the lower portion of the side wall opposite to the steel bar hole (3) on the rolling box (1). The ball outlet hole (7) is located at the lowest point of the upper curved surface of the guide plate (8). The guide plate (8) is arranged at the lower portion of the extrusion end of the spiral roller group (2). The guide plate (8) is connected to the inner wall of the rolling box (1).

4. A new type of rolling mill for ball rolling segments according to claim 1, characterized in that: The gear 1 (5) and the gear 2 (6) are both located outside the rolling box (1).