Spray cooling device for aluminum profile numerical control sawing machining center
By introducing an external slide rail and slide groove design into the spray cooling device of the aluminum profile CNC sawing processing center, combined with cylinder push rod control, automatic adjustment of the spray nozzle is achieved, solving the problem of non-adjustable spray coverage range in traditional devices, achieving uniform cooling during the aluminum profile sawing process, and improving processing efficiency and product quality.
Patent Information
- Application Number
- CN202422380211.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-29
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2034-09-29
AI Technical Summary
The spray coverage range of traditional spray cooling devices cannot be adjusted, resulting in the inability to fully and evenly cover the sawing area when processing aluminum profiles of different sizes or shapes, especially during the continuous sawing of long aluminum strips, causing local overheating or insufficient cooling.
A spray cooling device for a CNC sawing machining center for aluminum profiles was designed. By setting an external slide rail and an internal slide groove on the fourth water collecting plate, and combining the sliding connection of the external support plate, the connecting block and the slider, the horizontal movement of the spray nozzle was achieved. Combined with the automatic control of the cylinder and its push rod, the spray nozzle was precisely driven to the specified position.
It realizes dynamic adjustment of the spray coverage range, solves the coverage limitation problem caused by fixed nozzles, ensures uniform cooling during the sawing process of aluminum profiles, and improves processing efficiency and product quality.
Smart Images

Figure CN223313614U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of spray cooling devices, in particular to a spray cooling device for a numerically controlled sawing and machining center for aluminum profiles. Background Art
[0002] In the aluminum profile processing industry, CNC sawing centers are key equipment, and their processing efficiency and precision directly impact product quality and production efficiency. During the sawing process, the high-speed friction of the aluminum material against the saw blade generates significant heat and metal debris. If these factors are not effectively controlled, they can not only reduce the blade's lifespan but can also cause workpiece deformation, degraded surface quality, and even pose safety risks. Therefore, spray cooling systems are particularly important in CNC sawing processes.
[0003] Traditional spray cooling devices often have certain limitations in their design, especially in terms of the adjustability of the spray coverage range. Specifically, many existing spray cooling devices use a fixed nozzle design, that is, the position and direction of the spray nozzle are difficult to adjust once installed, resulting in the spray only covering a fixed area and being unable to flexibly adjust according to changes in the position of the workpiece during the sawing process. This limitation is particularly prominent when processing aluminum profiles of different sizes or shapes, especially when continuous sawing of long strips of aluminum is required. It is difficult for the fixed spray to fully and evenly cover the entire sawing area, resulting in local overheating or insufficient cooling. Utility Model Content
[0004] The purpose of the present utility model is to provide a spray cooling device for a CNC sawing processing center for aluminum profiles, so as to solve the problem that traditional spray cooling devices often have certain limitations in design as mentioned in the above background technology, especially in the adjustability of the spray coverage range. Specifically, many existing spray cooling devices adopt a fixed nozzle design, that is, the position and direction of the spray nozzle are difficult to adjust once installed, resulting in the spray only covering a fixed area and being unable to be flexibly adjusted according to the change of the workpiece position during the sawing process. This limitation is particularly prominent when processing aluminum profiles of different sizes or shapes, especially when it is necessary to achieve continuous sawing of long strips of aluminum. It is difficult for the fixed spray to fully and evenly cover the entire sawing area, resulting in local overheating or insufficient cooling.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solution: a spray cooling device for a CNC sawing processing center for aluminum profiles, comprising a shell, the bottom of the shell is fixedly connected to a base, the center of the top of the shell is fixedly installed with a water tank, and water collecting plates 1 are fixedly installed on both sides of the top of the shell, the center of the bottom of the water collecting plate 1 is connected to water collecting plate 2, and the bottom positions of the two opposite sides of the two water collecting plates 2 are connected to water collecting plates 3, a water collecting plate 4 is provided below the water collecting plate 3, and the bottom of the water collecting plate 4 is connected to a spray nozzle, the front and rear sides of the water collecting plate 4 are fixedly installed with external slide rails, the interior of the external slide rails is provided with an inner slide groove, the front and rear sides of one end of the bottom of the water collecting plate 3 are fixedly connected to the external support plate, the bottoms of the opposite sides of the two external support plates are fixedly connected to connecting blocks, and the side of the connecting block away from the external support plate is fixedly connected to a slider.
[0006] Compared with the prior art, the beneficial effects of the present invention are:
[0007] The spray cooling device used in the aluminum profile CNC sawing processing center realizes the free movement of the spray nozzle in the horizontal direction by arranging an external slide rail and an internal slide groove on the water collection plate four, and combining the sliding connection design of the external support plate, the connecting block and the slider. This design enables the spray coverage range to be dynamically adjusted according to the position and shape of the workpiece during the actual sawing process, effectively solving the problem of spray coverage limitations caused by fixed nozzles. By installing a cylinder and its push rod on both sides of the shell, the position of the spray nozzle is automatically controlled, and the push rod is accurately driven to drive the water collection plate four and the spray nozzle to move to the specified position along the external slide rail. BRIEF DESCRIPTION OF THE DRAWINGS
[0008] Figure 1 This is a schematic diagram of the structure of the utility model;
[0009] Figure 2 For this utility model Figure 1 A partial enlarged schematic diagram;
[0010] Figure 3 This is a side sectional view of the structure of the external slide rail of the utility model;
[0011] Figure 4 For this utility model Figure 3 A partial enlarged schematic diagram of B in the middle;
[0012] Figure 5 It is a structural stereogram of the water collecting plate 4 of the present invention.
[0013] In the figure: 1. Shell; 2. Base; 3. Placement table; 4. Saw cutting device body; 5. Water tank; 6. Water collecting plate 1; 7. Water collecting plate 2; 8. Water collecting plate 3; 9. Fixing frame; 10. Water collecting plate 4; 11. Spray nozzle; 12. Connecting hose; 13. Cylinder; 14. Push rod; 15. External slide rail; 16. Inner slide groove; 17. External support plate; 18. Connecting block; 19. Slider. DETAILED DESCRIPTION
[0014] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0015] See also Figure 1-5 The utility model provides a technical solution: a spray cooling device for an aluminum profile CNC sawing processing center, comprising a shell 1, a base 2 is fixedly connected to the bottom of the shell 1, a water tank 5 is fixedly installed at the center of the top of the shell 1, water collecting plates 6 are fixedly installed on both sides of the top of the shell 1, the center of the bottom of the water collecting plate 1 6 is connected with a water collecting plate 2 7, the bottom positions of the two water collecting plates 2 7 on the opposite side are connected with water collecting plates 3 8, a water collecting plate 4 10 is arranged below the water collecting plate 3 8, the bottom of the water collecting plate 4 10 is connected with a spray nozzle 11, the front and rear sides of the water collecting plate 4 10 are fixedly installed with an external slide rail 15, the interior of the external slide rail 15 is provided with an inner slide groove 16, the front and rear sides of one end of the bottom of the water collecting plate 3 8 are fixedly connected with an external support plate 17, the bottoms of the two external support plates 17 on the opposite side are fixedly connected with a connecting block 18, and the side of the connecting block 18 away from the external support plate 17 is fixedly connected with a slider 19.
[0016] A sawing device body 4 is fixedly installed at the center of the top of the shell 1, and a placement table 3 is movably installed near the center of the shell 1.
[0017] Fixing frames 9 are fixedly connected to the top positions on both sides of the shell 1 , and the side of the fixing frame 9 away from the shell 1 is fixedly connected to the other side of the water collecting plate 2 7 .
[0018] Cylinders 13 are fixedly installed at the center position on both sides of the shell 1, and the output ends of the two cylinders 13 on the opposite side are fixedly connected to push rods 14, and one side of the push rod 14 is fixedly connected to one side of the water collecting plate 10.
[0019] One side of the connecting block 18 and the sliding block 19 both penetrates into the interior of the inner sliding groove 16 , and the sliding block 19 is slidably connected to the inner sliding groove 16 .
[0020] One side of the top of the water collecting plate 4 10 and the other side of the bottom of the water collecting plate 3 8 are connected with a connecting hose 12, and both sides of the top of the water collecting plate 1 6 are connected with the bottom of the water tank 5.
[0021] One side of the top of the water tank 5 is connected with a water supply pipe.
[0022] Working principle: The water in the water tank 5 enters the interior of the water collecting plate 1 6. The water collecting plate 1 6 serves as the first-level water collecting plate, which disperses the water to the center position of its bottom and flows into the water collecting plate 2 7 through the connecting pipe. The water collecting plate 2 7 then disperses the water to the two water collecting plates 3 8 at its bottom. The water collecting plate 3 8 further guides the water to the water collecting plate 4 10 below. Between the water collecting plates 3 8 and the water collecting plates 4 10, a flexible connection of the water flow is achieved through the connecting hose 12, ensuring that the water supply can be maintained continuously even when the position of the water collecting plate 4 10 is moved. The water collecting plate 4 10 serves as the final spray source, and a spray nozzle 11 is connected to its bottom. The spray The nozzle 11 is ready, waiting for the water to pass through and produce spray. When the spray coverage needs to be adjusted, the cylinder 13 starts working. The push rod 14 of the cylinder 13 is fixedly connected to one side of the water collecting plate 4 10. Through the telescopic movement of the cylinder 13, the water collecting plate 4 10 and the spray nozzle 11 thereon are pushed horizontally along the inner slide groove 16 on the external slide rail 15. The combined structure of the external support plate 17, the connecting block 18 and the slider 19 ensures the stability and smoothness of the water collecting plate 4 10 during the movement. The slider 19 slides in the inner slide groove 16, which not only limits the movement direction, but also provides necessary support and guidance.
[0023] To sum up: the spray cooling device for the aluminum profile CNC sawing processing center realizes the free movement of the spray nozzle 11 in the horizontal direction by arranging an external slide rail 15 and an internal slide groove 16 on the water collecting plate 10, and combining the sliding connection design of the external support plate 17, the connecting block 18 and the slider 19. This design enables the spray coverage range to be dynamically adjusted according to the position and shape of the workpiece during the actual sawing process, effectively solving the problem of spray coverage limitations caused by fixed nozzles. By installing the cylinder 13 and its push rod 14 on both sides of the shell 1, the position of the spray nozzle 11 is automatically controlled, and the push rod 14 is accurately driven to drive the water collecting plate 10 and the spray nozzle 11 to move to the specified position along the external slide rail 15.
[0024] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0025] The electrical components mentioned in this article are all connected to an external main controller and 220V AC power, and the main controller can be a conventional known device that performs control such as a computer.
[0026] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A spray cooling device for a CNC sawing processing center for aluminum profiles, comprising a housing (1), characterized in that: The bottom of the shell (1) is fixedly connected to a base (2), the center of the top of the shell (1) is fixedly installed with a water tank (5), the top of the shell (1) is fixedly installed with a water collecting plate (6) on both sides, the center of the bottom of the water collecting plate (6) is connected to the water collecting plate (7), the bottom positions of the two water collecting plates (7) on the opposite side are connected to the water collecting plate (3) (8), the water collecting plate (4) (10) is arranged below the water collecting plate (8), and the bottom of the water collecting plate (4) (10) is connected to the bottom of the water collecting plate (7). A spray nozzle (11) is provided, and the front and rear sides of the water collecting plate four (10) are fixedly installed with external slide rails (15), and the interior of the external slide rails (15) is provided with an inner slide groove (16). The front and rear sides of one end of the bottom of the water collecting plate three (8) are fixedly connected with an external support plate (17), and the bottoms of the two external support plates (17) on the opposite sides are fixedly connected with a connecting block (18), and the side of the connecting block (18) away from the external support plate (17) is fixedly connected with a slider (19).
2. The spray cooling device for an aluminum profile CNC sawing processing center according to claim 1, characterized in that: A sawing device body (4) is fixedly installed at the center of the top of the shell (1), and a placement table (3) is movably installed near the center of the shell (1).
3. The spray cooling device for an aluminum profile CNC sawing processing center according to claim 1, characterized in that: Fixed frames (9) are fixedly connected to the top positions of both sides of the shell (1), and the side of the fixed frame (9) away from the shell (1) is fixedly connected to the other side of the second water collecting plate (7).
4. The spray cooling device for an aluminum profile CNC sawing processing center according to claim 1, characterized in that: Cylinders (13) are fixedly installed at the center positions on both sides of the shell (1), and the output ends of the two cylinders (13) on the opposite sides are fixedly connected to push rods (14), and one side of the push rods (14) is fixedly connected to one side of the water collecting plate (10).
5. The spray cooling device for an aluminum profile CNC sawing processing center according to claim 1, characterized in that: One side of the connecting block (18) and the sliding block (19) both penetrates into the interior of the inner sliding groove (16), and the sliding block (19) is slidably connected to the inner sliding groove (16).
6. The spray cooling device for an aluminum profile CNC sawing processing center according to claim 1, characterized in that: One side of the top of the water collecting plate four (10) and the other side of the bottom of the water collecting plate three (8) are connected with a connecting hose (12), and both sides of the top of the water collecting plate one (6) are connected with the bottom of the water tank (5).
7. The spray cooling device for an aluminum profile CNC sawing processing center according to claim 1, characterized in that: One side of the top of the water tank (5) is connected to a water supply pipe.