Overflow glue cutting head for photovoltaic module
By designing a photovoltaic module overflow glue cutting head and using the wire clamping module and reciprocating motion module to automatically cut the overflow glue, the problems of high labor intensity and low efficiency of manual cutting are solved, and efficient and low-cost overflow glue processing is achieved.
Patent Information
- Application Number
- CN202422383023.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-29
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2034-09-29
AI Technical Summary
In the existing photovoltaic module production, the overflow glue treatment relies on manual operation, which is labor-intensive and inefficient.
A photovoltaic module overflow glue cutting head is designed. It adopts a wire clamping module and a reciprocating motion module to automatically cut the overflow glue through the wire. The transverse and longitudinal tensioning components are combined to ensure the cutting quality, and the electric heating wire is used to heat to increase the cutting speed.
The automatic cutting of overflow glue is realized, which reduces labor intensity, improves cutting efficiency and reduces tool costs.
Smart Images

Figure CN223314082U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of photovoltaic component production, in particular to a photovoltaic component glue overflow cutting head. Background Art
[0002] Solar cell modules convert sunlight into electricity. During production, a photovoltaic film is added between the photovoltaic cells and the photovoltaic glass to protect the cells. The film typically uses a split film, EVA film, or EPE film to cushion and protect the cells, improving light transmittance. The film is liquefied and evenly applied between the two layers of glass. A laminator then presses the liquefied film evenly.
[0003] However, after the liquefied film is pressed tightly by the laminator, it may overflow. To ensure a neat frame for the photovoltaic module, the edges and corners of the module must be treated for overflow. Existing methods of dealing with overflow glue typically involve manual cutting with a knife. This manual cutting method is labor-intensive and inefficient. Utility Model Content
[0004] The purpose of the utility model is to provide a photovoltaic module glue overflow cutting head in view of the defects and shortcomings of the existing technology.
[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0006] The utility model discloses a photovoltaic module overflow glue cutting head, which includes a fixing frame and two wire clamping modules slidably connected to the fixing frame; the two wire clamping modules are connected and fixed by a connecting piece; a reciprocating motion module is fixed on the fixing frame for driving the two wire clamping modules to perform synchronous reciprocating motion; a wire is clamped between the two wire clamping modules.
[0007] Furthermore, the wire clamping module includes a sliding plate slidably connected to a fixing frame and a clamping claw cylinder fixed on the sliding plate; clamping claws are fixed on both clamping toes of the clamping claw cylinder.
[0008] Furthermore, the wire clamping module is provided with a wire tensioning assembly; the wire tensioning assembly is composed of a transverse tensioning assembly for tensioning the wire in a transverse direction and a longitudinal tensioning member for tensioning the wire in a longitudinal direction.
[0009] Furthermore, the transverse tensioning assembly includes a transverse ejection cylinder fixed at one end on the sliding plate, a roller seat fixed at the other end of the transverse ejection cylinder, and a transverse tensioning wheel rotatably connected to the roller seat; a longitudinal tensioning wheel is rotatably connected to the sliding plate.
[0010] Furthermore, two transverse tensioning wheels are respectively arranged on both sides of the wire.
[0011] Furthermore, two rows of guide columns are provided on the sliding plate.
[0012] Furthermore, the longitudinal tensioning wheel, the transverse tensioning wheel, the clamping claws and the guide column are all made of insulating materials; and the wire is an electric heating wire.
[0013] Furthermore, a slider is fixed on the sliding plate; and a guide rail slidably connected to the slider is fixed on the fixing frame.
[0014] Furthermore, the reciprocating motion module includes a motor fixing plate fixed on a fixing frame, a motor connected to the motor fixing plate at one end, an eccentric wheel fixed to the other end of the motor, and a sliding frame slidably connected to the outside of the eccentric wheel; one of the wire clamping modules is fixed on the sliding frame; the width of the inner hole of the sliding frame is the width of the inner frame; the diameter of the eccentric wheel is equal to the width of the inner frame.
[0015] Furthermore, the connecting piece is a cylinder; both ends of the cylinder are respectively fixed on the two wire clamping modules.
[0016] After adopting the above structure, the beneficial effects of the utility model are as follows: after the wire is cut, the two ends are clamped and fixed by two wire clamping modules respectively, and the movable module places a section of the wire between the wire clamping modules directly on the overflow glue to be cut; the movable module drives the entire overflow glue cutting head to move, and at the same time the reciprocating motion module drives the two wire clamping modules to perform reciprocating motion, so that the wire performs reciprocating motion, which can realize automatic cutting of overflow glue, reduce labor intensity, improve cutting efficiency, and the wire cutting has low tool cost. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a structural diagram of the utility model;
[0018] Figure 2 This is a structural diagram of the connection between two clamping modules;
[0019] Figure 3 This is the structural diagram of the wire clamping module;
[0020] Figure 4 It is the structural diagram of the reciprocating motion module;
[0021] Description of reference numerals:
[0022] 1. Wire clamping module; 101. Horizontal ejection cylinder; 102. Roller seat; 103. Horizontal tensioning wheel;
[0023] 104, longitudinal tensioning wheel; 105, sliding plate; 106, clamping claw cylinder; 106a, clamping claw;
[0024] 107, guide column; 2, fixed frame; 3, reciprocating motion module; 301, motor;
[0025] 302, motor fixing plate; 303, sliding frame; 304, eccentric wheel; 4, connecting piece; 5, guide rail;
[0026] 6. Precision pressure regulating valve; 7. Slider; A. Silk thread. DETAILED DESCRIPTION
[0027] The present invention will be further described below with reference to the accompanying drawings.
[0028] like Figures 1 to 4 As shown, the photovoltaic module overflow glue cutting head described in the present invention includes a fixing frame 2 and two wire clamping modules 1 slidably connected to the fixing frame 2; the two wire clamping modules 1 are connected and fixed by a connecting member 4; a reciprocating motion module 3 is fixed on the fixing frame 2 for driving the two wire clamping modules 1 to perform synchronous reciprocating motion; a wire A is clamped between the two wire clamping modules 1;
[0029] The fixed frame 2 is fixed on the external movable module; the movable module is capable of adjusting the position of the fixed frame 2 and can drive the fixed frame 2 to perform linear motion; after the wire A is cut, the two ends are clamped and fixed by two wire clamping modules 1 respectively, and the movable module places the section of the wire A between the wire clamping modules 1 opposite to the overflow glue to be cut; the movable module drives the entire overflow glue cutting head to move, and at the same time the reciprocating motion module 3 drives the two wire clamping modules 1 to perform reciprocating motion, so that the wire A performs reciprocating motion, which can realize automatic cutting of the overflow glue, reduce labor intensity, improve cutting efficiency, and the wire cutting has low tool cost.
[0030] As a preferred embodiment of the present invention, the clamping module 1 includes a sliding plate 105 slidably connected to the fixing frame 2 and a clamping claw cylinder 106 fixed on the sliding plate 105; clamping claws 106a are fixed on both clamping toes of the clamping claw cylinder 106;
[0031] The wire A is clamped and fixed by the clamping claws 106 a of the two clamping claw cylinders 106 .
[0032] As a preferred embodiment of the present invention, a wire tensioning assembly is provided on the wire clamping module 1; the wire tensioning assembly is composed of a transverse tensioning assembly for tensioning the wire A in the transverse direction and a longitudinal tensioning member for tensioning the wire A in the longitudinal direction; after the wire A is tensioned by the transverse tensioning assembly and the longitudinal tensioning member, the cutting strength of the wire A and the glue cutting line effect can be guaranteed.
[0033] As a preferred embodiment of the present invention, the transverse tensioning assembly includes a transverse ejection cylinder 101 fixed at one end to a sliding plate 105, a roller seat 102 fixed at the other end of the transverse ejection cylinder 101, and a transverse tensioning wheel 103 rotatably connected to the roller seat 102; a longitudinal tensioning wheel 104 is rotatably connected to the sliding plate 105;
[0034] The plane where the axis of the longitudinal tensioning wheel 104 is located is parallel to the plane where the axis of the transverse tensioning wheel 103 is located; and the axis of the longitudinal tensioning wheel 104 and the axis of the transverse tensioning wheel 103 are arranged perpendicular to each other, and the upper and lower longitudinal tensioning wheels 104 and the upper and lower transverse tensioning wheels 103 are pressed against the wire A to tension the wire A in two directions respectively; the transverse ejection cylinder 101 is used to drive the transverse tensioning wheel 103 to move and tension the wire A.
[0035] As a preferred embodiment of the present invention, two transverse tensioning wheels 103 are respectively arranged on both sides of the wire A.
[0036] As a preferred embodiment of the present invention, two rows of guide posts 107 are provided on the sliding plate 105 ; the guide posts 107 are used for guiding, positioning and referencing the wire A, so that after the transverse tensioning wheel 103 is tensioned, the wire A can be centered in the gap between the guide posts 107 .
[0037] As a preferred embodiment of the present invention, the longitudinal tensioning wheel 104, the transverse tensioning wheel 103, the clamping claw 106a and the guide post 107 are all made of insulating materials; the wire A is an electric heating wire; the inner surface of the clamping claw 106a is provided with a conductor for connecting to the circuit;
[0038] After the electric heating wire is tensioned, the two ends are connected to the two ends of the power supply respectively. The power supply is used to supply power to the wire A, which can heat up the wire A and increase the cutting speed. The insulating material is ceramic. An insulating part is provided between the clamping claw 106a and the clamping toe of the clamping claw cylinder 106. The clamping claw 106a is connected to electricity, so that the wire A is energized.
[0039] As a preferred embodiment of the present invention, a slider 7 is fixed on the sliding plate 105; a guide rail 5 slidably connected to the slider 7 is fixed on the fixed frame 2; the sliding plate 105 is lifted and slid on the fixed frame 2 by the slider 7 and the guide rail 5.
[0040] As a preferred embodiment of the present invention, the reciprocating motion module 3 includes a motor fixing plate 302 fixed to the fixing frame 2, a motor 301 connected to the motor fixing plate 302 at one end, an eccentric wheel 304 fixed to the other end of the motor 301, and a sliding frame 303 slidably connected to the outside of the eccentric wheel 304; one of the clamping modules 1 is fixed to the sliding frame 303; the width of the inner hole of the sliding frame 303 is the width of the inner frame; the diameter of the eccentric wheel 304 is equal to the width of the inner frame;
[0041] The two clamping modules 1 are connected as a whole via a connector 3; the eccentric wheel 304 is embedded in the interior of the sliding frame 303;
[0042] The eccentric position of the eccentric wheel 304 is fixed on the motor 301. After the motor 301 rotates, the eccentric wheel 304 rotates. The eccentric wheel 304 moves left and right in the sliding frame 303 while driving the sliding frame 303 to move up and down relative to the fixed frame 2, thereby realizing the synchronous up and down movement of the sliding frame 303 and the two wire clamping modules 1.
[0043] As a preferred embodiment of the present invention, the connecting member 4 is a cylinder; the two ends of the cylinder are respectively fixed on the two wire clamping modules 1; the cylinder is connected to the precision pressure regulating valve 6; because the wire A expands after heating, the clamping section between the two wire clamping modules 1 increases, and the tensioning force of the wire is different. The precision pressure regulating valve 6 is used in conjunction with the cylinder to fine-tune the tensioning force of the wire A, so that the wire A can still be tensioned after heating.
[0044] The above description is only a preferred embodiment of the present invention. Therefore, any equivalent changes or modifications made according to the structure, features and principles described in the scope of the present invention patent application are included in the scope of the present invention patent application.
Claims
1. A photovoltaic module glue overflow cutting head, characterized by: It comprises a fixing frame (2) and two wire clamping modules (1) slidably connected to the fixing frame (2); the two wire clamping modules (1) are connected and fixed via a connecting piece (4); a reciprocating motion module (3) is fixed on the fixing frame (2) for driving the two wire clamping modules (1) to perform synchronous reciprocating motion; a wire (A) is clamped between the two wire clamping modules (1).
2. The photovoltaic module glue overflow cutting head according to claim 1, characterized in that: The wire clamping module (1) comprises a sliding plate (105) slidably connected to a fixing frame (2) and a clamping claw cylinder (106) fixed on the sliding plate (105); clamping claws (106a) are fixed on both clamping toes of the clamping claw cylinder (106).
3. The photovoltaic module glue overflow cutting head according to claim 1, characterized in that: The wire clamping module (1) is provided with a wire tensioning assembly; the wire tensioning assembly is composed of a transverse tensioning assembly for tensioning the wire (A) in a transverse direction and a longitudinal tensioning member for tensioning the wire (A) in a longitudinal direction.
4. The photovoltaic module glue overflow cutting head according to claim 3, characterized in that: The transverse tensioning assembly comprises a transverse ejection cylinder (101) with one end fixed to a sliding plate (105), a roller seat (102) fixed to the other end of the transverse ejection cylinder (101), and a transverse tensioning wheel (103) rotatably connected to the roller seat (102); a longitudinal tensioning wheel (104) is rotatably connected to the sliding plate (105).
5. The photovoltaic module glue overflow cutting head according to claim 4, characterized in that: Two transverse tensioning wheels (103) are respectively arranged on both sides of the wire (A).
6. The photovoltaic module glue overflow cutting head according to claim 4, characterized in that: Two rows of guide posts (107) are provided on the sliding plate (105).
7. The photovoltaic module glue overflow cutting head according to claim 6, characterized in that: The longitudinal tensioning wheel (104), the transverse tensioning wheel (103), the clamping claw (106a) and the guide column (107) are all made of insulating materials; the wire (A) is an electric heating wire.
8. The photovoltaic module glue overflow cutting head according to claim 4, characterized in that: A slider (7) is fixed on the sliding plate (105); and a guide rail (5) slidably connected to the slider (7) is fixed on the fixing frame (2).
9. The photovoltaic module glue overflow cutting head according to claim 1, characterized in that: The reciprocating motion module (3) comprises a motor fixing plate (302) fixed on a fixing frame (2), a motor (301) connected to the motor fixing plate (302) at one end, an eccentric wheel (304) fixed to the other end of the motor (301), and a sliding frame (303) slidably connected to the outside of the eccentric wheel (304); one of the wire clamping modules (1) is fixed on the sliding frame (303); the width of the inner hole of the sliding frame (303) is the inner frame width; and the diameter of the eccentric wheel (304) is equal to the inner frame width.
10. The photovoltaic module glue overflow cutting head according to claim 7, characterized in that: The connecting member (4) is a cylinder; both ends of the cylinder are respectively fixed on the two wire clamping modules (1).