Wave tile cutting equipment
The multi-cutter design and automatic cleaning mechanism solve the problem of impurities on the cutter surface affecting cutting accuracy, achieving efficient and accurate cutting of corrugated tiles.
Patent Information
- Application Number
- CN202422754960.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-12
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2034-11-12
Smart Images

Figure CN223314101U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of corrugated tile production equipment, in particular to corrugated tile cutting equipment. Background Art
[0002] Corrugated tiles are a high-quality roofing material, which are mostly made of special materials. Common materials include modified fluorocarbon resin coated with modified PVC, cement concrete, and clay and shale fired by special processes. Different materials give corrugated tiles different characteristics. There are various types of corrugated tiles, which can be divided into PVC corrugated tiles, cement corrugated tiles, clay corrugated tiles, etc. according to the material. They are widely used in high-end factories, steel structure factories, warehouses, farmers' markets, market passages, carports and other places.
[0003] During the production process of corrugated tiles, in order to make them meet the standard size required for production, they need to be cut. When cutting corrugated tiles nowadays, a transmission component is generally used to push the corrugated tiles to move, and then a hydraulic cylinder is used to push the cutter down to cut the corrugated tiles. In actual use, this cutting method is prone to impurities adhering to the surface of the cutter during the process of cutting the corrugated tiles, which will affect the subsequent cutting accuracy of the cutter on the corrugated tiles. Utility Model Content
[0004] Aiming at the problems existing in the background technology, a corrugated tile cutting device is proposed.
[0005] The utility model proposes a corrugated tile cutting device, comprising a base plate and a cutter, the base plate is used to support the conveying of the corrugated tiles, the cutter is used to cut the corrugated tiles, a support frame is provided on the base plate, a rotating frame is rotatably mounted on the support frame, the cutter is arranged on the rotating frame, and the number of the cutters is set to be multiple and arranged in a ring shape; a rotating motor is provided on the support frame, and the rotating motor drives the rotating frame to rotate through a transmission component to replace the cutter; a cleaning mechanism is provided on the support frame, and the cleaning mechanism consists of a scraping component and a power component, the cleaning component adopts a cleaning piece as a cleaning element for cleaning the surface of the cutter, and the power component adopts a rotating motor as a power element for providing power for the movement of the cleaning piece.
[0006] Preferably, a groove is provided on the support frame, a mounting plate is slidably installed in the groove, a mounting groove is provided on the mounting plate, the style of the mounting groove is adapted to the cutter, the cutter is connected to the mounting plate by bolts, an electric push rod is installed on the support frame, the telescopic shaft of the electric push rod is connected to the mounting plate, and is used to push the mounting plate and the cutter to move.
[0007] Preferably, the transmission assembly adopts a synchronous belt assembly, which is specifically composed of two synchronous wheels and a synchronous belt, wherein one synchronous wheel is mounted on the output shaft of the rotating motor, and the other synchronous wheel is mounted on the rotating frame, and the synchronous belt is mounted on the two synchronous wheels to facilitate the motor to drive the rotating frame to rotate.
[0008] Preferably, the scraping assembly consists of a fixed frame, a connecting frame, slide rod 1, slide rod 2, a cleaning piece and an elastic rope. The fixed frame is installed on the supporting frame, the connecting frame is installed on the fixed frame, slide rod 1 and slide rod 2 are both installed on the connecting frame, the cleaning piece is arranged on one side of the fixed frame, the cleaning piece is slidingly connected to slide rod 1 and slide rod 2, the elastic rope is arranged on one side of the cleaning piece, one end of the elastic rope is connected to the connecting frame, and the other end of the elastic rope is connected to the cleaning piece.
[0009] Preferably, the power assembly consists of a winding drum, a wire pushing drum, a connecting wire, an electric push rod 2, a spring and a collision block. The winding drum is arranged on a rotating frame, the wire pushing drum is slidably installed on the winding drum, the connecting wire is arranged on one side of the winding drum, one end of the connecting wire is connected to the wire pushing drum, the electric push rod 2 is installed on the winding drum, the output shaft of the electric push rod 2 is slidably connected to the wire pushing drum, the spring is sleeved on the slide rod 2, the collision block is slidably installed on the slide rod 2, the collision block is connected to one end of the spring, and the collision block is connected to one end of the connecting wire.
[0010] Preferably, a slide groove is provided on the winding drum, a slider is installed on the wire pushing drum, the slider is slidably connected to the slide groove, a T-shaped ring groove is provided on the wire pushing drum, a spherical block is installed on the output shaft of the electric push rod 2, the spherical block is embedded in the ring groove and slidably connected to the T-shaped ring groove.
[0011] Preferably, a steel rod is installed on the connecting frame away from the collision block.
[0012] Compared with the prior art, the present invention has the following beneficial technical effects:
[0013] The utility model adopts a multiple cutter design and uses a rotating motor as a power element to switch the cutters. Therefore, when the cutters are worn, the positions of the cutters can be switched and the worn cutters can be rotated to a stop position for replacement without stopping work, thereby ensuring the production efficiency of the corrugated tiles and facilitating the cleaning of the cutters.
[0014] While changing the position of the cutter, the force of the rotating motor driving the cutter is used as the power. At the same time, under the joint action of the winding reel, the wire pushing reel, the electric push rod 2, the connecting wire and the collision block, the collision force of the collision block hitting the cleaning piece is used as the thrust to push the cleaning piece to clean the cutter, thereby ensuring the cleanliness of the cutter surface and providing a guarantee for the accurate cutting of corrugated tiles. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1It is a structural diagram of the utility model;
[0016] Figure 2 This is a schematic structural diagram of the rotating frame, mounting plate and cutter in the present invention;
[0017] Figure 3 This is a schematic structural diagram of the scraping component in the present invention;
[0018] Figure 4 This is a schematic structural diagram of the wire winding reel, wire pushing reel and electric push rod in the utility model.
[0019] Figure numerals: 1. Base plate; 2. Support frame; 3. Rotating frame; 4. Mounting plate; 5. Cutter; 6. Electric push rod 1; 7. Rotating motor; 8. Transmission assembly; 9. Fixed frame; 10. Connecting frame; 11. Slide rod 1; 12. Slide rod 2; 13. Cleaning piece; 14. Steel rod; 15. Winding reel; 16. Push reel; 17. Connecting wire; 18. Electric push rod 2; 19. Spring; 20. Collision block. DETAILED DESCRIPTION
[0020] like Figures 1-4 As shown, the utility model proposes a corrugated tile cutting device, comprising: a base plate 1 and a cutter 5, the base plate 1 is used to support the conveyance of the corrugated tiles, and the cutter 5 is used to cut the corrugated tiles.
[0021] like Figures 1-4 As shown, a support frame 2 is provided on the base plate 1, a rotating frame 3 is rotatably installed on the support frame 2, a cutter 5 is provided on the rotating frame 3, and the number of the cutters 5 is set to multiple and is arranged in a ring shape. In this embodiment, the number of the cutters 5 is set to two, a groove is provided on the support frame 2, a mounting plate 4 is slidably installed in the groove, a mounting groove is provided on the mounting plate 4, the style of the mounting groove is adapted to the cutter 5, the cutter 5 is connected to the mounting plate 4 by bolts, an electric push rod 6 is installed on the support frame 2, and the telescopic shaft of the electric push rod 6 is connected to the mounting plate 4 for pushing the mounting plate 4 and the cutter 5 to move; a rotating motor 7 is provided on the support frame 2, and the rotating motor 7 drives the rotating frame 3 to rotate through the transmission assembly 8 , used to replace the cutter 5, the transmission assembly 8 adopts a synchronous belt assembly, which is specifically composed of two synchronous wheels and a synchronous belt, one of which is sleeved on the output shaft of the rotating motor 7, and the other synchronous wheel is sleeved on the rotating frame 3. The synchronous belt is sleeved on the two synchronous wheels, which makes it convenient for the motor to drive the rotating frame 3 to rotate. In actual use, two meshing gears can be used instead of the synchronous belt assembly for transmission; a cleaning mechanism is provided on the support frame 2, and the cleaning mechanism consists of a scraping assembly and a power assembly. The cleaning assembly uses a cleaning piece 13 as a cleaning element for cleaning the surface of the cutter 5, and the power assembly uses a rotating motor 7 as a power element for providing power for the movement of the cleaning piece 13.
[0022] like Figures 1-4 As shown, the scraping assembly consists of a fixed frame 9, a connecting frame 10, a slide bar 11, a slide bar 2 12, a cleaning piece 13 and an elastic rope. The fixed frame 9 is installed on the support frame 2, the connecting frame 10 is installed on the fixed frame 9, the slide bar 11 and the slide bar 2 12 are both installed on the connecting frame 10, and the cleaning piece 13 is arranged on one side of the fixed frame 9. The cleaning piece 13 is slidably connected to the slide bar 11 and the slide bar 2 12. The cleaning piece 13 is arranged in a concave plate shape, and the width of the inner wall of the concave plate is adapted to the cutter 5, which is convenient for cleaning impurities on the surface of the cutter 5. Two connecting rods are provided on the outer wall of one side of the cleaning piece 13. The block is used to collect the impurities that fall on the surface of the cutter 5 during the cleaning process and shake them off during the contact with the steel rod 14. The elastic rope is arranged on one side of the cleaning piece 13, one end of the elastic rope is connected to the connecting frame 10, and the other end of the elastic rope is connected to the cleaning piece 13. A positioning ring is fixed on the slide bar 11, and the positioning ring is used to limit the movement of the cleaning piece 13. In the process of the collision block 20 compressing the spring 19 and moving, the cleaning piece 13 will also be pulled to move at the same time under the action of the elastic rope, which can facilitate the subsequent collision of the collision block 20 with the cleaning piece 13 and push it to move.
[0023] like Figures 1-4 As shown, the power assembly consists of a winding drum 15, a pushing drum 16, a connecting wire 17, an electric push rod 2 18, a spring 19 and a collision block 20. The winding drum 15 is arranged on the rotating frame 3, and the pushing drum 16 is slidably mounted on the winding drum 15. The connecting wire 17 is arranged on one side of the winding drum 15. One end of the connecting wire 17 is connected to the pushing drum 16. The electric push rod 2 18 is mounted on the winding drum 15. The output shaft of the electric push rod 2 18 is slidably connected to the pushing drum 16. A slide groove is provided on the winding drum 15, and a slider is installed on the pushing drum 16. The slider is slidably connected to the slide groove. A T-shaped ring groove is provided on the pushing drum 16. The output shaft of the electric push rod 2 18 is installed It is equipped with a spherical block, which is embedded in the annular groove and slidably connected to the T-shaped ring groove. The spring 19 is sleeved on the slide bar 12, and the collision block 20 is slidably installed on the slide bar 12. The collision block 20 is connected to one end of the spring 19, and the collision block 20 is connected to one end of the connecting line 17. A soft rubber pad can be provided on one side of the collision block 20, so that when the collision block 20 contacts the cleaning piece 13, the hard collision can be reduced. A connecting plate is provided on the fixing frame 9, and two rollers are provided on the connecting plate. The two rollers are located above the winding drum 15, and the connecting line 17 passes between the two rollers when it moves, thereby ensuring the stability of the winding of the connecting line 17 and the winding drum 15.
[0024] like Figure 3As shown, a steel rod 14 is installed on the connecting frame 10 away from the collision block 20. The steel rod 14 is provided so that when the cleaning piece 13 moves and collides with the steel rod 14, the cleaning piece 13 will vibrate. The vibration force will shake off the impurities cleaned by the cutter 5 by the cleaning piece 13, thereby improving the cleaning of the cleaning piece 13.
[0025] In this embodiment, when in use, the wave tile is pushed to move on the bottom plate 1 through the transmission device, the electric push rod 1 6 is started to push the mounting plate 4 down, and then the cutter 5 cuts the wave tile to complete the wave tile cutting operation, and then the rotating motor 7 can be started to drive the rotating frame 3 to rotate through the transmission component 8 to switch the position between the two cutters 5. During the rotation of the rotating frame 3, the winding drum 15 will also rotate accordingly, thereby winding the connecting wire 17, and then pulling the collision block 20 to move and compressing the spring 19. After the cutter 5 is converted, the electric push rod 2 18 is started to push the wire pushing drum 16 to move, and then the wire wound on the winding drum is wound. The connecting wire 17 on the disk 15 pushes out the winding disk 15, and the spring 19 stops being squeezed and stretches quickly at this time, giving the collision block 20 a driving force. Under the action of this driving force, the collision block 20 collides with the cleaning member 13 and pushes the cleaning member 13 to continue moving. The cleaning member 13 will clean the surface of the cutter 5 during the movement. After the cleaning member 13 moves to the appropriate position, the elastic contraction of the elastic rope drives the cleaning member 13 to move back until the cleaning member 13 returns to its original state, thereby completing the cleaning operation of the cutter 5, ensuring the cleanliness of the surface of the cutter 5, and ensuring the accuracy of the cutting of the corrugated tiles.
[0026] The embodiments of the present invention are described in detail above with reference to the accompanying drawings, but the present invention is not limited thereto. Various changes can be made within the knowledge scope of those skilled in the art without departing from the purpose of the present invention.
Claims
1. A corrugated tile cutting device, comprising: The bottom plate (1) and the cutter (5) are used for supporting the transportation of the corrugated tiles, and the cutter (5) is used for cutting the corrugated tiles. The characteristics of the bottom plate (1) and the cutter (5) are: A support frame (2) is provided on the bottom plate (1), a rotating frame (3) is rotatably mounted on the support frame (2), a cutter (5) is provided on the rotating frame (3), and the number of the cutters (5) is set to be multiple and arranged in a ring shape; A rotating motor (7) is provided on the support frame (2), and the rotating motor (7) drives the rotating frame (3) to rotate through the transmission assembly (8) for replacing the cutter (5); A cleaning mechanism is provided on the support frame (2), and the cleaning mechanism is composed of a scraping assembly and a power assembly. The cleaning assembly uses a cleaning piece (13) as a cleaning element for cleaning the surface of the cutter (5), and the power assembly uses a rotating motor (7) as a power element for providing power for the movement of the cleaning piece (13).
2. The corrugated tile cutting equipment according to claim 1, characterized in that: A groove is provided on the support frame (2), and a mounting plate (4) is slidably installed in the groove. A mounting groove is provided on the mounting plate (4), and the style of the mounting groove is adapted to the cutter (5). The cutter (5) is connected to the mounting plate (4) by bolts. An electric push rod (6) is installed on the support frame (2), and a telescopic shaft of the electric push rod (6) is connected to the mounting plate (4) for pushing the mounting plate (4) and the cutter (5) to move.
3. The corrugated tile cutting equipment according to claim 1, characterized in that: The transmission assembly (8) adopts a synchronous belt assembly, which is specifically composed of two synchronous wheels and a synchronous belt, wherein one synchronous wheel is sleeved on the output shaft of the rotating motor (7), and the other synchronous wheel is sleeved on the rotating frame (3). The synchronous belt is sleeved on the two synchronous wheels to facilitate the motor to drive the rotating frame (3) to rotate.
4. The corrugated tile cutting equipment according to claim 1, characterized in that: The scraping assembly is composed of a fixed frame (9), a connecting frame (10), a sliding rod (11), a sliding rod (12), a cleaning piece (13) and an elastic rope. The fixed frame (9) is mounted on the supporting frame (2), the connecting frame (10) is mounted on the fixed frame (9), the sliding rod (11) and the sliding rod (12) are both mounted on the connecting frame (10), the cleaning piece (13) is arranged on one side of the fixed frame (9), the cleaning piece (13) is slidably connected to the sliding rod (11) and the sliding rod (12), the elastic rope is arranged on one side of the cleaning piece (13), one end of the elastic rope is connected to the connecting frame (10), and the other end of the elastic rope is connected to the cleaning piece (13).
5. The corrugated tile cutting equipment according to claim 4, characterized in that: The power assembly is composed of a winding drum (15), a pushing drum (16), a connecting wire (17), a second electric push rod (18), a spring (19) and a collision block (20). The winding drum (15) is arranged on the rotating frame (3), the pushing drum (16) is slidably mounted on the winding drum (15), the connecting wire (17) is arranged on one side of the winding drum (15), one end of the connecting wire (17) is connected to the pushing drum (16), the second electric push rod (18) is mounted on the winding drum (15), the output shaft of the second electric push rod (18) is slidably connected to the pushing drum (16), the spring (19) is sleeved on the second slide rod (12), the collision block (20) is slidably mounted on the second slide rod (12), the collision block (20) is connected to one end of the spring (19), and the collision block (20) is connected to one end of the connecting wire (17).
6. The corrugated tile cutting equipment according to claim 5, characterized in that: A chute is provided on the winding reel (15), a slider is installed on the wire pushing reel (16), the slider is slidably connected to the chute, a T-shaped ring groove is provided on the wire pushing reel (16), a spherical block is installed on the output shaft of the electric push rod 2 (18), the spherical block is embedded in the annular groove and is slidably connected to the T-shaped ring groove.
7. The corrugated tile cutting equipment according to claim 5, characterized in that: A steel rod (14) is mounted on the connecting frame (10) away from the collision block (20).