Winding equipment

By designing the rotating drum and screw mechanism of the winding equipment, the orderly cutting and winding of the diamond wire from large rolls to small rolls is achieved, which solves the problem of chaotic winding of the diamond wire and improves its service life and operating efficiency.

CN223316143UActive Publication Date: 2025-09-09ZHONGFENG LIHUA (XIAMEN) INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202422664115.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-01
Publication Date
2025-09-09
Estimated Expiration
2034-11-01

AI Technical Summary

Technical Problem

In the prior art, when the diamond wire is cut from a large roll into multiple sections and wound onto small reels, the operation is complicated and easily leads to confusion of the diamond wire, thus affecting the efficiency and life of the diamond wire.

Method used

A winding device is designed, which includes a large wire wheel mechanism and a small wire wheel mechanism. The rotating drum, wire arrangement wheel, motor and screw mechanism are used to achieve orderly winding and cutting of diamond wire. The motor controls the rotation of the wire drum and the movement of the screw mechanism to ensure that the diamond wire is neatly wound on the small wire wheel.

Benefits of technology

It improves the service life and operating efficiency of the diamond wire, ensures that the diamond wire is neatly arranged on the small wire wheel, simplifies the operating process, and avoids the confusion and disorder of the diamond wire.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides winding equipment which comprises a base, a large wire wheel mechanism and a small wire wheel mechanism are arranged on the two sides of the base respectively, the large wire wheel mechanism comprises a rotating roller and a first wire arranging wheel, the first wire arranging wheel is movably installed on one side of the rotating roller, and the small wire wheel mechanism comprises a wire coil, a second wire arranging wheel and a first motor. The second wire arranging wheel is movably installed above the wire coil, and the first motor is connected with the wire coil. During use, a large winding drum is arranged on the rotating roller in a sleeving mode, the free end of a diamond wire is led out of the large winding drum and bypasses the wire coil from the first wire arranging wheel and the second wire arranging wheel, the first motor is controlled to drive the wire coil to rotate, the rolled diamond wire is wound on the wire coil, and after the diamond wire wound on the wire coil reaches the specified length, the diamond wire is cut off manually, so that the diamond wire is cut off. And the wire coils are replaced, the operation in the previous step is repeated, a single large-roll diamond wire is cut into a plurality of short diamond wires which are wound on the wire coils, the diamond wires on the wire coils are arranged in order, and the service life of the diamond wires is prolonged.
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Description

Technical Field

[0001] The utility model relates to the technical field of winding equipment, in particular to a winding equipment. Background Art

[0002] Stone cutting is an important process in modern stone processing. Traditional stone cutting equipment uses saw blades to cut stone. With the advancement of technology, diamond wire is now used instead of saw blades to cut stone. The diamond wire is retracted and released on both sides to achieve cutting of the middle stone. Since multiple diamond wires may be set on a cutting device, and the diamond wire generally purchased is a diamond wire wound on a large reel, it is necessary to cut a large roll of diamond wire wrapped on the reel into multiple sections and wrap them on smaller reels when using it. That is, it is divided into multiple shorter diamond wires and wrapped on small reels. Summary of the Invention

[0003] In order to overcome the deficiencies of the prior art, the utility model provides a winding device for solving the problem of how to cut a large roll of diamond wire into a plurality of short diamond wires wound on small reels.

[0004] In order to solve the above technical problems, the utility model provides the following technical solutions: a winding device, comprising a base, a large wire wheel mechanism and a small wire wheel mechanism are respectively arranged on both sides of the base, the large wire wheel mechanism comprises a rotating drum and a first wire wheel, the first wire wheel is movably installed on one side of the rotating drum, the small wire wheel mechanism comprises a wire drum, a second wire wheel and a first motor, the second wire wheel is movably installed above the wire drum, and the first motor is connected to the wire drum.

[0005] Furthermore, the large wire wheel also includes a second motor, a belt and a rotating shaft. The second motor is connected to the rotating shaft through the belt, and the rotating drum is installed on the rotating shaft.

[0006] Furthermore, the first wire arrangement wheel includes a first screw mechanism installed on the side of the base, the screw of the first screw mechanism is parallel to the axis of the rotating drum, and the first wire arrangement wheel is installed on the first screw mechanism.

[0007] Furthermore, a second screw mechanism is installed below the second wire arrangement wheel, and the second wire arrangement wheel is installed on the second screw mechanism.

[0008] Furthermore, the small wire wheel mechanism also includes two auxiliary rollers, and the auxiliary rollers are installed on the second screw mechanism.

[0009] Furthermore, a placement groove is further provided on the upper end surface of the base.

[0010] The beneficial effects of the utility model are:

[0011] The utility model discloses a winding device including a base, a large wire wheel mechanism and a small wire wheel mechanism are respectively provided on both sides of the base, the large wire wheel mechanism includes a rotating drum and a first wire wheel, the first wire wheel is movably installed on one side of the rotating drum, the small wire wheel mechanism includes a wire drum, a second wire wheel and a first motor, the second wire wheel is movably installed above the wire drum, and the first motor is connected to the wire drum. When in use, the large reel is sleeved on the rotating drum, the free end of the diamond wire is led out from the large reel and passed through the first and second wire wheels to the wire drum, the first motor is controlled to drive the rotation of the wire drum, so that the rolled diamond wire is wound on the wire drum, when the diamond wire wound on the wire drum reaches a specified length, the diamond wire is manually cut, the wire drum is replaced and the previous step is repeated, so that a single large-rolled diamond wire is cut into multiple shorter diamond wires and wound on each wire drum, the diamond wires on the wire drum are neatly arranged, and the service life of the diamond wire is improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following is a brief introduction to the drawings required for use in the embodiments. It should be understood that the following drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without creative work.

[0013] Figure 1 A schematic structural diagram of the winding equipment described in the utility model;

[0014] Figure 2 A schematic diagram of the internal structure of the winding device described in the utility model;

[0015] Figure 3 A schematic structural diagram of the large wire wheel mechanism of the winding device described in the present invention;

[0016] Figure 4 A schematic structural diagram of the small reel mechanism of the winding device described in the present invention.

[0017] Description of main component symbols

[0018] 10. Base; 101. Placement slot;

[0019] 11. Large wire pulley mechanism; 111. Rotating drum; 112. First lead screw mechanism; 113. First wire pulley; 114. Second motor; 115. Belt; 116. Rotating shaft;

[0020] 12. Small wire wheel mechanism; 121. First motor; 122. Wire drum; 123. Second lead screw mechanism; 124. Second wire wheel; 125. Auxiliary roller. DETAILED DESCRIPTION

[0021] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the utility model for which protection is sought, but merely represents the selected embodiments of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0022] Example

[0023] Please refer to Figure 1 The utility model provides a winding device, including a base 10, with a large wire wheel mechanism 11 and a small wire wheel mechanism 12 respectively arranged on both sides of the base 10. The large wire wheel mechanism 11 is used to install a large roll of diamond wire, and the small wire wheel mechanism 12 is used to wind the diamond wire into a small disk, so as to realize cutting a single large roll of diamond wire into several shorter diamond wires and winding them on the wire disk 122.

[0024] Please refer to Figure 2-3 The large wire wheel mechanism 11 includes a rotating drum 111 and a first wire arranging wheel 113. The first wire arranging wheel 113 is movably mounted on one side of the rotating drum 111. Specifically, the first wire arranging wheel 113 includes a first screw mechanism 112 mounted on the side of the base 10. The screw of the first screw mechanism 112 is parallel to the axis of the rotating drum 111. The first wire arranging wheel 113 is mounted on the first screw mechanism 112. The large roll of diamond wire is sleeved and mounted on the rotating drum 111. The free end of the diamond wire is led out from the rotating drum 111 to the first wire arranging wheel 113. The first screw mechanism 112 drives the first wire arranging wheel 113 to move back and forth in the axial direction on the rotating drum 111, so that the large roll of diamond wire is discharged in sequence and the confusion caused by the entanglement of the diamond wires is avoided.

[0025] Please refer to Figure 1-3The large wire wheel also includes a second motor 114, a belt 115 and a rotating shaft 116. The second motor 114 is connected to the rotating shaft 116 via the belt 115, and the rotating drum 111 is installed on the rotating shaft 116. Specifically, the rotating drum 111 is connected to the second motor 114 via the rotating shaft 116 and the belt 115. On the one hand, it plays a pre-tightening role on the rotating drum 111 to prevent the rotating drum 111 from rotating smoothly due to inertia, which causes the diamond wire to be discharged quickly. When one end of the wire is not able to be wound in time, the diamond wire will be disordered. On the other hand, the second motor 114 is controlled to drive the rotation of the rotating drum 111 through the belt 115. The reverse rotation can extract the used small roll of diamond wire from the wire drum 122, that is, the used diamond wire can be extracted from the wire drum 122, and the wire drum 122 can be reused.

[0026] Please refer to Figure 1 、 Figure 4 The small wire wheel mechanism 12 includes a wire drum 122, a second wire wheel 124 and a first motor 121. The second wire wheel 124 is movably mounted above the wire drum 122, and the first motor 121 is connected to the wire drum 122. Specifically, the second wire wheel 124 includes a second screw mechanism 123. The second wire wheel 124 is mounted on the second screw mechanism 123. The diamond wire transmitted from the first wire wheel 113 is passed around the second wire wheel 124 to the wire drum 122. The first motor 121 is controlled to drive the rotation of the wire drum 122 so that the diamond wire is wound on the wire drum 122. At the same time, the second screw mechanism 123 is controlled to make the second wire wheel 124 move back and forth at a uniform speed so that the diamond wire is wound neatly around the wire drum 122 in an orderly manner, so that the diamond wire is not disordered during the subsequent use of the wire drum 122. Furthermore, the small wire wheel mechanism 12 also includes two auxiliary rollers 125, which are installed on the second screw mechanism 123. The two auxiliary rollers 125 are arranged in parallel between the second wire wheel 124 and the wire drum 122. The diamond wire comes out of the second wire wheel 124 and passes between the two auxiliary rollers 125 and then to the wire drum 122. The two auxiliary rollers 125 prevent the diamond wire from shaking during the transmission process, thereby avoiding the disorder of the diamond wire arrangement caused by shaking.

[0027] In addition, a placement groove 101 is further provided on the upper end surface of the base 10 , and the placement groove 101 can be used to place operating tools and wire reels 122 , making it convenient for operators to take them and improving the efficiency of diamond wire segmentation operations.

[0028] In the present invention, unless otherwise expressly specified or limited, a first feature being "above" or "below" a second feature may include the first and second features being in direct contact, or may include the first and second features being in contact not directly but through another feature between them. Moreover, a first feature being "above," "above," and "above" a second feature may include the first feature being directly above or obliquely above the second feature, or may simply mean that the first feature is higher in level than the second feature. A first feature being "below," "below," and "below" a second feature may include the first feature being directly below or obliquely below the second feature, or may simply mean that the first feature is lower in level than the second feature.

[0029] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely preferred examples of the present invention and are not intended to limit the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.

Claims

1. A winding device, characterized in that: It includes a base, and a large wire wheel mechanism and a small wire wheel mechanism are respectively arranged on both sides of the base. The large wire wheel mechanism includes a rotating drum and a first wire arranging wheel. The first wire arranging wheel is movably installed on one side of the rotating drum. The small wire wheel mechanism includes a wire drum, a second wire arranging wheel and a first motor. The second wire drum is movably installed above the wire drum, and the first motor is connected to the wire drum.

2. The winding device according to claim 1, characterized in that: The large wire wheel further includes a second motor, a belt and a rotating shaft. The second motor is connected to the rotating shaft via the belt, and the rotating drum is installed on the rotating shaft.

3. The winding device according to claim 1, characterized in that: The first wire arrangement wheel includes a first screw mechanism installed on the side of the base, the screw of the first screw mechanism is parallel to the axis of the rotating drum, and the first wire arrangement wheel is installed on the first screw mechanism.

4. The winding device according to claim 1, characterized in that: A second screw mechanism is installed below the second wire arrangement wheel, and the second wire arrangement wheel is installed on the second screw mechanism.

5. The winding device according to claim 4, characterized in that: The small wire wheel mechanism further includes two auxiliary rollers, and the auxiliary rollers are installed on the second screw mechanism.

6. The winding device according to claim 1, characterized in that: The upper end surface of the base is further provided with a placement groove.