Automatic double-disc take-up machine
By introducing the design of a slope and a lifting cylinder in the wire reel, the problem of time-consuming and labor-intensive disassembly of full wire reels is solved, automatic disassembly is achieved, production efficiency and safety are improved, and costs are reduced.
Patent Information
- Application Number
- CN202422531648.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-18
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2034-10-18
AI Technical Summary
When the existing wire take-up machine is full of wire, the heavy wire reel needs to be manually unloaded, which is time-consuming and labor-intensive and increases production costs.
An automatic double-reel take-up machine has been designed, which uses a self-unloading slope with a small slope radius and a top-reel cylinder, combined with a clamp and a variable frequency motor, to achieve slow sliding of the take-up reel after it is full, reducing manual operation.
Improves the efficiency of dismantling full take-up reels, reduces production costs and improves safety.
Smart Images
Figure CN223316179U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wire-taking equipment, in particular to an automatic double-reel wire-taking machine. Background Art
[0002] The automatic double-reel take-up machine is a device specially used for wire storage. It evenly winds the wire on the surface of the winding reel through the mutual rotation of two disc-shaped structures, thereby achieving the purpose of storage.
[0003] Currently, when a full reel is used, the entire reel must be removed from the machine. A dedicated impact pneumatic wrench is then used to disassemble the reel barrel. The barrel bolts are then loosened and the reel barrel removed. However, due to the immense weight of a full reel, manually removing it is extremely time-consuming and labor-intensive, impacting production efficiency. Using specialized equipment to disassemble the reel barrel significantly increases production costs.
[0004] Therefore, the utility model provides an automatic double-reel wire take-up machine to solve the above problems. Utility Model Content
[0005] In view of the deficiencies in the prior art, the utility model provides an automatic double-reel wire take-up machine to solve the above problems.
[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: an automatic double-reel wire take-up machine, comprising a base, a housing mounted in the middle of the upper surface of the base, fixtures mounted on both left and right ends of the housing, variable frequency motors mounted on both side edges of the upper surface of the base, and the variable frequency motors connected to the fixtures from the back of the housing, wire take-up reels mounted on both fixtures, and the fixtures clamped from the central axis on both sides of the wire take-up reels, a self-unloading slope mounted on the upper surface of the base, and the self-unloading slope located below the wire take-up reels;
[0007] A wire traversing mechanism and a linear guide rail are provided above the shell, the linear guide rail is installed on the top of the shell, a wire guide wheel is installed on the linear guide rail, a slide is provided above the wire guide wheel, the slide is connected to the wire traversing mechanism, the rear end of the wire guide wheel is connected to a wire traversing transmission device, the wire traversing transmission device is used to drive the wire traversing mechanism to move forward and backward, and belt transmission devices are connected to both sides of the slide, and the belt transmission device is used to drive the wire traversing mechanism to move left and right.
[0008] Preferably, a lifting cylinder is installed at a position below the central axis of the take-up reel on the base, and the lifting cylinder is used to push up an empty take-up reel for installation or to push down a full take-up reel.
[0009] Preferably, the rear ends of the two clamps are each provided with a clamp cylinder, and the two variable frequency motors respectively provide power to the two clamp cylinders to control the tightening and releasing of the clamps.
[0010] Preferably, the wire arrangement mechanism includes a wire arrangement wheel, which is divided into an upper wire arrangement wheel and a lower wire arrangement wheel. The upper wire arrangement wheel is used to receive the copper wire and send it to the lower wire arrangement wheel after arrangement and adjustment. The lower wire arrangement wheel is used to send the wire into the take-up drum.
[0011] Preferably, the dump slope is divided into a left dump slope and a right dump slope, and the slope curvature is 15°.
[0012] Preferably, the dump slope is divided into a left dump slope and a right dump slope, and the slope curvature is 15 degrees. The small slope curvature facilitates the unloading of the full take-up reel and improves safety.
[0013] Preferably, a baffle is provided in the middle of the housing, and the baffle is used to separate the two take-up reels.
[0014] Beneficial effects
[0015] The utility model provides an automatic double-reel wire take-up machine. Compared with the existing technology, it has the following advantages:
[0016] The utility model provides a self-unloading slope with a small slope curvature and a top plate cylinder, which can control the take-up reel to slowly slide down the self-unloading slope after being full, thereby solving the problem of the full take-up reel being too heavy and causing trouble in disassembly, while improving safety and reducing production costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a front structural schematic diagram of the utility model;
[0018] Figure 2 It is a cross-sectional view of the utility model;
[0019] Figure 3 This is a top view of the structure of the utility model;
[0020] Figure 4 It is a side structural diagram of the present utility model.
[0021] In the figure: 1. Base; 101. Top plate cylinder; 2. Shell; 201. Baffle; 3. Clamp; 301. Clamp cylinder; 4. Frequency conversion motor; 5. Dump ramp; 501. Left dump ramp; 502. Right dump ramp; 6. Linear guide rail; 7. Slide; 8. Wire arrangement mechanism; 801. Upper wire arrangement wheel; 802. Lower wire arrangement wheel; 9. Wire guide wheel; 10. Take-up reel; 11. Wire arrangement transmission device; 12. Belt transmission device. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0023] See also Figure 1-3 An automatic double-reel wire take-up machine includes a base 1, a shell 2 is installed in the middle of the upper surface of the base 1, and clamps 3 are installed on both ends of the shell 2. Frequency conversion motors 4 are installed on both side edges of the upper surface of the base 1, and the frequency conversion motors 4 are connected to the clamps 3 from the back of the shell 2. A wire take-up reel 10 is installed on each of the two clamps 3, and the clamps 3 are clamped from the central axis on both sides of the wire take-up reel 10. A self-unloading slope 5 is installed on the upper surface of the base 1, and the self-unloading slope 5 is located below the wire take-up reel 10. When the wire take-up reel 10 is full, it can slowly slide down the self-unloading slope 5.
[0024] A wire arrangement mechanism 8 and a linear guide rail 6 are provided above the housing 2. The linear guide rail 6 is installed on the top of the housing 2. A wire guide wheel 9 is installed on the linear guide rail 6. A slide 7 is provided above the wire guide wheel 9. The slide 7 is connected to the wire arrangement mechanism 8. The rear end of the wire guide wheel 9 is connected to a wire arrangement transmission device 11. The wire arrangement transmission device 11 is used to drive the wire arrangement mechanism 8 to move forward and backward. Both sides of the slide 7 are connected to belt transmission devices 12. The belt transmission device 12 is used to drive the wire arrangement mechanism 8 to move left and right.
[0025] The base 1 is located below the center axis of the take-up drum 10 and is provided with a top plate cylinder 101, which is used to push the empty take-up drum 10 for installation or to push the full take-up drum 10 for lowering.
[0026] The rear ends of the two clamps 3 are both provided with clamp cylinders 301 , and the two variable frequency motors 4 respectively provide power to the two clamp cylinders 301 to control the tightening and releasing of the clamps 3 .
[0027] The wire arrangement mechanism 8 includes a wire arrangement wheel, which is divided into an upper wire arrangement wheel 801 and a lower wire arrangement wheel 802. The upper wire arrangement wheel 801 is used to receive the copper wire conveyed, and send it to the lower wire arrangement wheel 802 after arrangement and adjustment. The lower wire arrangement wheel 802 is used to send the wire into the wire take-up drum 10, so that the wire gradually circles around the central axis of the wire take-up drum 10. The wire arrangement transmission device 11 pushes the lower wire arrangement wheel 802 forward and backward to wrap the copper wire around the central axis of the wire take-up drum 10.
[0028] The belt transmission device 12 cooperates with the linear guide rail 6. After the take-up reel 10 on one side is completed, the belt transmission device 12 moves the wire arrangement mechanism 8 along the linear guide rail 6 to the other side to wind the take-up reel 10 on the other side. At the same time, the completed take-up reel 10 on the other side is lowered by the top plate cylinder 101, unloaded along the self-unloading slope 5, and the empty take-up reel 10 is reloaded, and this reciprocating process is repeated.
[0029] The dump slope 5 is divided into a left dump slope 501 and a right dump slope 502, and the slope curvature is 15°.
[0030] A baffle 201 is provided in the middle of the housing 2, and the baffle 201 is used to separate the two take-up drums 10 to prevent the take-up drums 10 from rolling to the other side when being lowered and affecting the take-up.
[0031] When in use, the double-reel take-up structure can greatly improve the take-up efficiency. The self-unloading slope 5 with a smaller slope curvature cooperates with the top plate cylinder to solve the problem of the full take-up reel 10 being too heavy and causing trouble in disassembly, while improving safety and reducing production costs.
[0032] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0033] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An automatic double-reel take-up machine, comprising a base (1), characterized in that: A shell (2) is installed in the middle of the upper surface of the base (1), and clamps (3) are installed on both left and right ends of the shell (2). Frequency conversion motors (4) are installed on both side edges of the upper surface of the base (1), and the frequency conversion motors (4) are connected to the clamps (3) from the back of the shell (2). A take-up drum (10) is installed on both clamps (3), and the clamps (3) are clamped from the central axis of both sides of the take-up drum (10). A self-unloading slope (5) is installed on the upper surface of the base (1), and the self-unloading slope (5) is located below the take-up drum (10); A wire arrangement mechanism (8) and a linear guide rail (6) are provided above the housing (2); the linear guide rail (6) is installed on the top of the housing (2); a wire guide wheel (9) is installed on the linear guide rail (6); a slide (7) is provided above the wire guide wheel (9); the slide (7) is connected to the wire arrangement mechanism (8); a wire guide wheel (9) is connected to a wire arrangement transmission device (11) at the rear end; the wire arrangement transmission device (11) is used to drive the wire arrangement mechanism (8) to move forward and backward; both sides of the slide (7) are connected to a belt transmission device (12); the belt transmission device (12) is used to drive the wire arrangement mechanism (8) to move left and right.
2. The automatic double-reel wire take-up machine according to claim 1, characterized in that: The base (1) is provided with a top plate cylinder (101) located below the center axis of the take-up drum (10). The top plate cylinder (101) is used to push up an empty take-up drum (10) for installation or to push down a full take-up drum (10).
3. The automatic double-reel wire take-up machine according to claim 1, characterized in that: The rear ends of the two clamps (3) are both provided with clamp cylinders (301), and the two variable frequency motors (4) respectively provide power to the two clamp cylinders (301) to control the tightening and releasing of the clamps (3).
4. The automatic double-reel wire take-up machine according to claim 1, characterized in that: The wire arrangement mechanism (8) comprises a wire arrangement wheel, which is divided into an upper wire arrangement wheel (801) and a lower wire arrangement wheel (802). The upper wire arrangement wheel (801) is used to receive the copper wire delivered, arrange and adjust the copper wire, and then send it to the lower wire arrangement wheel (802). The lower wire arrangement wheel (802) is used to send the wire into the wire take-up drum (10).
5. The automatic double-reel wire take-up machine according to claim 1, characterized in that: The dump slope (5) is divided into a left dump slope (501) and a right dump slope (502), and the slope curvature is 15°.
6. The automatic double-reel wire take-up machine according to claim 1, characterized in that: A baffle (201) is provided in the middle of the housing (2), and the baffle (201) is used to separate the two take-up reels (10).