Safe lifting appliance for wind power flange forgings

By designing a safety lifting device that includes components such as a lifting device, a crossbar, a gear, and a motor, the problem that the existing lifting device cannot be closed is solved, the stable lifting of wind power flange forgings is achieved, and the safety and stability are improved.

CN223316286UActive Publication Date: 2025-09-09JIANGYIN HENGRUN RING FORGING
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202423083808.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-13
Publication Date
2025-09-09
Estimated Expiration
2034-12-13

AI Technical Summary

Technical Problem

The existing safety lifting device cannot be closed during use, causing the wind turbine flange forging to shake and become unhooked easily during lifting, posing a safety hazard.

Method used

A safety spreader is designed, which includes a spreader, a cross bar, a gear, a motor, a fixing rod, a vertical plate, a support block, a clamping block and other components. Through the cooperation of the motor and the motor, the closing and limiting functions of the spreader are realized to prevent the wind turbine flange forging from falling off the spreader.

Benefits of technology

The safety of the lifting device is improved, the wind turbine flange forging is prevented from shaking and coming off the hook during the lifting process, thereby avoiding injuries to the user and enhancing the stability and safety of the lifting device.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223316286U_ABST
    Figure CN223316286U_ABST
Patent Text Reader

Abstract

The utility model discloses a safety lifting appliance for wind power flange forgings, which comprises a lifting appliance, a cross rod is fixedly connected to the bottom of the left side of the inner wall of the lifting appliance, a gear is arranged at the top of the right side of the lifting appliance, a motor is arranged on the back of the gear, and a fixing rod is fixedly connected to the output end of the motor. The motor drives the round block and the movable rod to rotate, so that the clamping block is separated from the clamping groove, then the motor drives the gear to rotate, the gear rotates to drive the vertical plate to move upwards, a user sleeves the wind power flange forge piece on the surface of the fixed rod at the moment, and then the vertical plate can limit the wind power flange forge piece on the surface of the cross rod by reverse operation. The wind power flange forge piece is prevented from being separated from the lifting appliance and the cross rod when the lifting appliance moves, the safety of the lifting appliance is improved, the safety lifting appliance for the wind power flange forge piece has the advantage of being good in safety, the stability of the safety lifting appliance is improved, and meanwhile the phenomenon that a wind power flange shakes, unhooks and hurt a user is avoided.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of wind power flanges, in particular to a safety lifting device for wind power flange forgings. Background Art

[0002] Wind turbine flanges are mainly used to connect and fix wind turbine blades and nacelles. They connect the tower sections or the tower to the hub, and the hub to the blades through bolt connections to ensure the long-term stable operation of the wind turbine. The main production processes of wind turbine flanges include smelting, rolling, machining, welding, heat treatment and surface treatment. The heat treatment process is crucial to the performance of the flange. The normalizing process refines the grains, improves organizational defects, and improves the comprehensive mechanical properties of the flange. Wind turbine flanges need to have high strength, corrosion resistance, lightweight, good fatigue resistance and reliability.

[0003] Wind turbine flange is one of the indispensable key components of wind turbine generator sets. During the processing of wind turbine flange forgings, a safety lifting device is required to facilitate users to lift and carry the wind turbine flange. However, the existing safety lifting device cannot be closed during use, and the safety is poor. When the wind turbine flange is lifted, the wind turbine flange is prone to shaking and unhooking, and the unhooked wind turbine flange is easy to injure the user. Utility Model Content

[0004] In order to solve the problems raised in the above background technology, the purpose of the present invention is to provide a safety sling for wind power flange forgings, which has the advantage of good safety and solves the problem that the existing safety slings cannot be closed during use and have poor safety.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a safety sling for wind power flange forgings, comprising a sling, wherein the bottom of the left side of the inner wall of the sling is fixedly connected with a cross bar, a gear is provided at the top of the right side of the sling, a motor is provided on the back of the gear, the output end of the motor is fixedly connected to a fixing rod, the surface of the fixing rod is fixedly connected to the inner wall of the gear, a vertical plate is provided on the right side of the gear, the left side of the vertical plate is slidably connected to the right side of the sling, a support block is sleeved on the front side of the surface of the fixing rod, the top and bottom of the support block are both slidably connected to the inner wall of the sling, the top and bottom of the back side of the support block are fixedly connected with a clamping block, the back side of the clamping block passes through the interior of the gear, a motor is provided on the left side of the support block, the left side of the motor is fixedly connected to the inner wall of the sling, the output end of the motor is fixedly connected to a round block, and the rear side of the right side of the round block is fixedly connected to a movable rod.

[0006] As a preferred embodiment of the present invention, a tooth groove for cooperating with a gear is provided on the left side of the vertical plate, the left side of the vertical plate is engaged with the right side of the gear, and a stopper is fixedly connected to the top of the vertical plate.

[0007] As a preferred embodiment of the present invention, a sleeve is slidably connected to the surface of the vertical plate, and bolts are provided on the front and rear sides of the right side of the sleeve. The threaded end of the bolt extends to the left side of the sleeve and is threadedly connected to the right side of the sling.

[0008] As a preferred embodiment of the present invention, a bearing is fixedly connected to the front side of the surface of the fixed rod, the front side of the bearing is fixedly connected to the inner wall of the sling, a movable groove for cooperating with the movable rod is opened on the left side of the support block, and the surface of the movable rod is slidably connected to the inner wall of the movable groove.

[0009] As a preferred embodiment of the present invention, a card slot for cooperating with a card block is provided on the front surface of the gear, and a groove for cooperating with a vertical plate is provided on the surface of the crossbar.

[0010] As a preferred embodiment of the present invention, sliding holes are provided on the front and rear sides of the left side of the vertical plate, a slider is slidably connected to the inner wall of the sliding hole, and the left side of the slider is fixedly connected to the right side of the sling.

[0011] As a preferred embodiment of the present invention, a limiting block is fixedly connected to the surface of the fixing rod, and a limiting hole used in conjunction with the limiting block is opened on the inner wall of the supporting block.

[0012] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0013] 1. The utility model drives the round block and the movable rod to rotate through the motor, so that the block disengages from the slot, and then the motor drives the gear to rotate, and the gear rotation drives the vertical plate to move upward. At this time, the user puts the wind turbine flange forging on the surface of the fixed rod, and then performs the opposite operation to limit the wind turbine flange forging on the surface of the cross bar, preventing the wind turbine flange forging from detaching from the hanger and the cross bar when the hanger moves, thereby increasing the safety of the hanger. The safety hanger for wind turbine flange forgings has the advantage of good safety, improves the stability of the safety hanger, and at the same time avoids the phenomenon of the wind turbine flange shaking and unhooking and injuring the user.

[0014] 2. The utility model can facilitate the movement of the vertical plate when the gear rotates by setting the tooth groove, and can limit the position of the vertical plate by setting the stop block; the position of the vertical plate can be limited by setting the sleeve to prevent the vertical plate from detaching from the sling, and the sleeve can be prevented from detaching from the sling by setting the bolt. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the structure of the utility model;

[0016] Figure 2 For this utility model Figure 1 Exploded view of the local structure of the middle spreader;

[0017] Figure 3 For this utility model Figure 2 A magnified view of the structure at point A;

[0018] Figure 4 For this utility model Figure 1 Structural three-dimensional diagram of the middle vertical plate.

[0019] In the figure: 1. Spreader; 2. Crossbar; 3. Gear; 4. Motor; 5. Fixed rod; 6. Vertical plate; 7. Support block; 8. Clamping block; 9. Motor; 10. Round block; 11. Movable rod; 12. Tooth groove; 13. Stop block; 14. Sleeve; 15. Bolt; 16. Bearing; 17. Movable groove; 18. Clamping groove; 19. Groove; 20. Sliding hole; 21. Sliding block; 22. Limit block; 23. Limiting hole. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0021] like Figures 1 to 4 As shown, the utility model provides a safety hanger for wind power flange forgings, including a hanger 1, which is a common C-type hanger on the market. The bottom of the left side of the inner wall of the hanger 1 is fixedly connected to a cross bar 2, and a gear 3 is provided at the top of the right side of the hanger 1. A motor 4 is provided on the back of the gear 3, and the output end of the motor 4 is fixedly connected to a fixing rod 5. The surface of the fixing rod 5 is fixedly connected to the inner wall of the gear 3, and a vertical plate 6 is provided on the right side of the gear 3. The left side of the vertical plate 6 is slidably connected to the right side of the hanger 1. A support block 7 is sleeved on the front side of the surface of the fixing rod 5. The top and bottom of the support block 7 are both slidably connected to the inner wall of the hanger 1, and the top and bottom of the back side of the support block 7 are fixedly connected to a clamping block 8. The back side of the clamping block 8 passes through the interior of the gear 3. A motor 9 is provided on the left side of the support block 7. The left side of the motor 9 is fixedly connected to the inner wall of the hanger 1, the output end of the motor 9 is fixedly connected to a round block 10, and the rear side of the right side of the round block 10 is fixedly connected to a movable rod 11.

[0022] refer to Figure 4 The left side of the vertical plate 6 is provided with a tooth groove 12 for use with the gear 3, the left side of the vertical plate 6 is engaged with the right side of the gear 3, and the top of the vertical plate 6 is fixedly connected with a stopper 13.

[0023] As a technical optimization solution of the present invention, the provision of the tooth groove 12 can facilitate the movement of the vertical plate 6 when the gear 3 rotates, and the provision of the stop block 13 can limit the position of the vertical plate 6.

[0024] refer to Figure 4 The surface of the vertical plate 6 is slidably connected with a sleeve 14, and bolts 15 are provided on the front and rear sides of the right side of the sleeve 14. The threaded end of the bolt 15 extends to the left side of the sleeve 14 and is threadedly connected to the right side of the sling 1.

[0025] As a technical optimization solution of the present invention, the position of the vertical plate 6 can be limited by the setting of the sleeve 14 to prevent the vertical plate 6 from detaching from the sling 1, and the sleeve 14 can be prevented from detaching from the sling 1 by the setting of the bolt 15.

[0026] refer to Figure 2 The front side of the surface of the fixed rod 5 is fixedly connected with a bearing 16, the front side of the bearing 16 is fixedly connected to the inner wall of the sling 1, and the left side of the support block 7 is provided with a movable groove 17 for use with the movable rod 11, and the surface of the movable rod 11 is slidably connected to the inner wall of the movable groove 17.

[0027] As a technical optimization solution of the present invention, the position of the fixed rod 5 and the gear 3 can be limited by the setting of the bearing 16 to prevent the fixed rod 5 and the gear 3 from shaking when rotating. The setting of the movable groove 17 can facilitate the movement of the support block 7 and the clamping block 8 when the movable rod 11 rotates.

[0028] refer to Figure 3 The front of the gear 3 is provided with a card slot 18 for use with the card block 8, and the surface of the crossbar 2 is provided with a groove 19 for use with the vertical plate 6.

[0029] As a technical optimization solution of the present invention, by using the block 8 and the slot 18 in conjunction with each other, the positions of the gear 3 and the vertical plate 6 can be positioned to prevent the vertical plate 6 from moving when it is not needed. By setting the groove 19, the position of the vertical plate 6 can be limited, and at the same time, the wind turbine flange on the surface of the cross bar 2 can be prevented from detaching from the cross bar 2.

[0030] refer to Figure 4 A sliding hole 20 is provided on the front and rear sides of the left side of the vertical plate 6. A slider 21 is slidably connected to the inner wall of the sliding hole 20. The left side of the slider 21 is fixedly connected to the right side of the sling 1.

[0031] As a technical optimization solution of the present invention, the sliding hole 20 and the slider 21 are used in conjunction with each other to reduce the friction between the vertical plate 6 and the sling 1 and prevent the vertical plate 6 from separating from the sling 1 .

[0032] refer to Figure 3The surface of the fixing rod 5 is fixedly connected to the limiting block 22 , and the inner wall of the support block 7 is provided with a limiting hole 23 used in conjunction with the limiting block 22 .

[0033] As a technical optimization solution of the present invention, the position of the fixing rod 5 and the gear 3 can be limited by using the limiting block 22 and the limiting hole 23 to prevent the fixing rod 5 and the gear 3 from rotating when they do not need to rotate.

[0034] The working principle and usage process of the utility model are as follows: when in use, the user starts the motor 9, and the output end of the motor 9 drives the round block 10 and the movable rod 11 to rotate clockwise. The rotation of the movable rod 11 drives the support block 7 and the clamping block 8 to move forward, so that the clamping block 8 is disengaged from the clamping slot 18, and at the same time, the limiting hole 23 is disengaged from the limiting block 22. Then the user starts the motor 4, and the output end of the motor 4 drives the gear 3 to rotate counterclockwise. The gear 3 rotates counterclockwise to drive the vertical plate 6 to move upward, so that the vertical plate 6 is disengaged from the groove 19. At this time, the user puts the wind power flange forging on the surface of the fixed rod 5, and then performs the opposite operation to limit the wind power flange forging on the surface of the cross bar 2 through the vertical plate 6, thereby preventing the wind power flange forging from being separated from the sling 1 and the cross bar 2 when the sling 1 moves, thereby increasing the safety of the sling 1.

[0035] To sum up: the safety sling for wind turbine flange forgings, through the coordinated use of the sling 1, cross bar 2, gear 3, motor 4, fixed rod 5, vertical plate 6, support block 7, clamping block 8, motor 9, round block 10 and movable rod 11, solves the problem that the existing safety sling cannot be closed during use, has poor safety, and is prone to shaking and unhooking when the wind turbine flange is lifted, and the unhooked wind turbine flange is prone to injuring the user.

[0036] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0037] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A safety hanger for wind turbine flange forgings, comprising a hanger (1), characterized in that: The bottom of the left side of the inner wall of the sling (1) is fixedly connected with a cross bar (2), the top of the right side of the sling (1) is provided with a gear (3), the back of the gear (3) is provided with a motor (4), the output end of the motor (4) is fixedly connected with a fixed rod (5), the surface of the fixed rod (5) is fixedly connected to the inner wall of the gear (3), the right side of the gear (3) is provided with a vertical plate (6), the left side of the vertical plate (6) is slidably connected to the right side of the sling (1), and the front side of the surface of the fixed rod (5) is sleeved with a support Block (7), the top and bottom of the support block (7) are both slidably connected to the inner wall of the sling (1), the top and bottom of the back of the support block (7) are fixedly connected to a clamping block (8), the back of the clamping block (8) penetrates into the interior of the gear (3), a motor (9) is provided on the left side of the support block (7), the left side of the motor (9) is fixedly connected to the inner wall of the sling (1), the output end of the motor (9) is fixedly connected to a round block (10), and the rear side of the right side of the round block (10) is fixedly connected to a movable rod (11).

2. A safety lifting device for wind turbine flange forgings according to claim 1, characterized in that: A tooth groove (12) for use with the gear (3) is provided on the left side of the vertical plate (6), the left side of the vertical plate (6) is meshed with the right side of the gear (3), and a stopper (13) is fixedly connected to the top of the vertical plate (6).

3. The safety lifting device for wind turbine flange forgings according to claim 1, characterized in that: The surface of the vertical plate (6) is slidably connected to a sleeve (14), and bolts (15) are provided on the front and rear sides of the right side of the sleeve (14). The threaded end of the bolt (15) extends to the left side of the sleeve (14) and is threadedly connected to the right side of the sling (1).

4. The safety lifting device for wind turbine flange forgings according to claim 1, characterized in that: A bearing (16) is fixedly connected to the front side of the surface of the fixed rod (5), and the front side of the bearing (16) is fixedly connected to the inner wall of the sling (1). A movable groove (17) for use with the movable rod (11) is provided on the left side of the support block (7), and the surface of the movable rod (11) is slidably connected to the inner wall of the movable groove (17).

5. The safety lifting device for wind turbine flange forgings according to claim 1, characterized in that: The front surface of the gear (3) is provided with a clamping groove (18) for use with the clamping block (8), and the surface of the crossbar (2) is provided with a groove (19) for use with the vertical plate (6).

6. The safety lifting device for wind turbine flange forgings according to claim 1, characterized in that: The front and rear sides of the left side of the vertical plate (6) are both provided with sliding holes (20), the inner wall of the sliding hole (20) is slidably connected to a slider (21), and the left side of the slider (21) is fixedly connected to the right side of the sling (1).

7. The safety lifting device for wind turbine flange forgings according to claim 1, characterized in that: The surface of the fixing rod (5) is fixedly connected to a limiting block (22), and the inner wall of the support block (7) is provided with a limiting hole (23) for use with the limiting block (22).