Double-membrane top gas cabinet type anaerobic fermentation tank operation detection device

By installing a mechanical linkage detection device and sensor on the double-membrane top gas cabinet type anaerobic fermentation tank, the problem of the existing technology that the inner membrane status cannot be monitored in real time is solved, efficient and safe automatic detection is achieved, and manual maintenance costs are reduced.

CN223316677UActive Publication Date: 2025-09-09北京振徽节能环保科技有限公司 +1
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Patent Information

Application Number
CN202422535007.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-21
Publication Date
2025-09-09
Estimated Expiration
2034-10-21

AI Technical Summary

Technical Problem

The existing double-membrane top gas cabinet type anaerobic fermentation tank cannot directly observe the internal gas production from the outside, resulting in inaccurate measurement and requiring high manual maintenance costs. It is also impossible to monitor the inner membrane status in real time, affecting operational safety and efficiency.

Method used

A mechanical structure linkage detection device is designed, which includes a support frame, a hanger, a sliding part, a fixing part and a trigger part. It is combined with a camera, a temperature sensor and a position sensor. The bulging of the inner membrane drives the trigger detection of the irregular body, monitors the state of the inner membrane, and is equipped with a pressure sensor and an alarm to realize automatic detection.

Benefits of technology

It improves the accuracy and automation of fermenter inner membrane status monitoring, reduces manual maintenance costs, enhances operational safety and efficiency, and provides intuitive visual and data support.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a double-membrane top gas cabinet type anaerobic fermentation tank operation detection device, which relates to the technical field of anaerobic fermentation, the double-membrane top gas cabinet type anaerobic fermentation tank comprises a tank body, an inner membrane and an outer membrane, the inner membrane is located in the tank body, the outer membrane is partially embedded in the tank body, and the other part of the outer membrane is located outside the tank body. An operation detection device is installed on the top of the inner side of the outer film, the inner film is bulged to enable the fixed connection frame to move upwards, then the sliding piece moves upwards on the supporting frame, the special-shaped body on the fixed connection piece moves upwards synchronously, and the special-shaped body makes contact with the triggering piece after being matched with the detection hole. The internal state of the inner membrane of the fermentation tank is monitored through the contact state of the special-shaped body and each trigger piece, whether the inner membrane runs normally or not can be detected, and the running safety and efficiency are improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of anaerobic fermentation, in particular to a double-membrane top gas cabinet type anaerobic fermentation tank operation detection device. Background Art

[0002] Double-membrane top gas cabinet anaerobic fermentation tanks can efficiently collect and store biogas. Their retractable design automatically adjusts the volume according to the amount of biogas produced, maintaining a stable pressure inside the tank. This also reduces the need for separate biogas storage facilities, saving space. The double-layer membrane structure provides excellent sealing performance, helping to maintain an anaerobic environment and improve fermentation efficiency. The inner membrane is used to store gas, while the outer membrane acts as a pressure regulating layer. The pressure of the gas cabinet is adjusted by controlling the device to fill or exhaust air into the outer membrane, thereby improving system safety. However, its disadvantages are relatively high maintenance requirements, requiring regular inspection of the membrane material's integrity and airtightness to ensure its normal working condition. Operation and maintenance are also relatively complex.

[0003] For this type of fermentation tank, it is very important to understand the status of the inner membrane to prevent the inner membrane from bursting due to excessive gas or excessive gas consumption due to insufficient gas, which may lead to negative pressure. However, due to the double-membrane top design, the gas production in the anaerobic tank cannot be directly observed from the outside. The membrane top level meter often has uneven pressure on the inner membrane, which causes fluctuations and inaccurate measurements. Manual personnel need to climb to the top of the tank through the tank ladder and observe and judge through the window, which requires high labor costs. Utility Model Content

[0004] The purpose of the utility model is to provide a double-membrane top gas cabinet type anaerobic fermentation tank operation detection device to solve the problems existing in the above-mentioned prior art.

[0005] To achieve the above-mentioned purpose, the present invention provides the following scheme: a double-membrane top gas cabinet type anaerobic fermentation tank operation detection device, the double-membrane top gas cabinet type anaerobic fermentation tank includes a tank body, an inner membrane and an outer membrane, the inner membrane is located inside the tank body, the outer membrane is partially embedded in the tank body, and the other part of the outer membrane is located outside the tank body, the operation detection device is installed on the top of the inner side of the outer membrane, the operation detection device includes a first detection device, the first detection device includes a support frame and a hanger, the support frame and the hanger are respectively installed on the top of the inner side of the outer membrane, and the hanger is provided with a There are several detection holes, and trigger parts are installed in the detection holes. A sliding part is slidably connected to the support frame, and a fixing part and several fixing frames are respectively fixed to the side surfaces of the sliding part. A first fixed cylinder and a second fixed cylinder are fixed to the fixing part, and a special-shaped body is sleeved on the second fixed cylinder. The second fixed cylinder is rotatably connected to the special-shaped body. The first fixed cylinder is fixed to a spring, and the end of the spring away from the first fixed cylinder is fixed to a third fixed cylinder. The third fixed cylinder is fixed to the second fixed cylinder, and the special-shaped body is adapted to the detection hole.

[0006] Preferably, the operation detection device includes a second detection device, and the second detection device is installed on the top of the inner side of the outer membrane.

[0007] Preferably, the second detection device includes a camera.

[0008] Preferably, the second detection device further includes a temperature sensor.

[0009] Preferably, a position sensor is provided on the sliding member.

[0010] Preferably, the triggering member is a pressure sensor.

[0011] Preferably, a rubber sheet is installed at the bottom end of the fixing frame.

[0012] The utility model discloses the following technical effects:

[0013] The utility model discloses an operation detection device for a double-membrane top gas cabinet type anaerobic fermentation tank. The double-membrane top gas cabinet type anaerobic fermentation tank includes a tank body, an inner membrane, and an outer membrane. The inner membrane is located inside the tank body, a portion of the outer membrane is embedded inside the tank body, and another portion of the outer membrane is located outside the tank body. An operation detection device is installed on the top of the inner side of the outer membrane. The inner membrane bulges to move the fixing frame upward, thereby causing the sliding member to move upward on the support frame, causing the special-shaped body on the fixing member to move upward synchronously. After the special-shaped body is adapted to the detection hole, the special-shaped body contacts the trigger member. The contact state between the special-shaped body and each trigger member is used to monitor the state of the inner membrane of the fermentation tank, and whether it is operating normally can be detected, thereby improving the safety and efficiency of operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The accompanying drawings, which constitute part of this application, are intended to provide a further understanding of this application. The exemplary embodiments and descriptions of this application are intended to explain this application and do not constitute an improper limitation on this application. In the accompanying drawings:

[0015] Figure 1 This is a front view cross-sectional schematic diagram of the utility model;

[0016] Figure 2 This is a schematic diagram of the overall structure of the operation detection device of the utility model;

[0017] Figure 3 for Figure 2 Enlarged schematic diagram of part A.

[0018] In the figure: 1. Double-membrane top gas cabinet type anaerobic fermentation tank; 101. Tank body; 102. Inner membrane; 103. Outer membrane; 2. First detection device; 201. Support frame; 202. Sliding part; 203. Fixed frame; 204. Hanger; 205. Fixed part; 206. First fixed cylinder; 207. Spring; 208. Second fixed cylinder; 209. Special-shaped body; 210. Third fixed cylinder; 211. Detection hole; 3. Second detection device. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0020] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below with reference to the accompanying drawings and specific implementation methods.

[0021] like Figure 1 、 Figure 2 and Figure 3 As shown, the utility model discloses a double-membrane top gas cabinet type anaerobic fermentation tank operation detection device, the double-membrane top gas cabinet type anaerobic fermentation tank 1 includes a tank body 101, an inner membrane 102 and an outer membrane 103, the inner membrane 102 is located inside the tank body 101, the outer membrane 103 is partially embedded in the tank body 101, and the other part of the outer membrane 103 is located outside the tank body 101, and the operation detection device is installed on the top of the inner side of the outer membrane 103, and the operation detection device includes a first detection device 2, the first detection device 2 includes a support frame 201 and a hanger 204, the support frame 201 and the hanger 204 are respectively installed on the inner top of the outer membrane 103, and a plurality of detection holes 211 are opened on the hanger 204. A trigger is installed in the measuring hole 211, and a sliding member 202 is slidably connected to the support frame 201. The sides of the sliding member 202 are respectively fixed with a fixing member 205 and several fixing frames 203. The fixing member 205 is fixed with a first fixed cylinder 206 and a second fixed cylinder 208. The second fixed cylinder 208 is sleeved with a special-shaped body 209. The second fixed cylinder 208 is rotatably connected to the special-shaped body 209. The first fixed cylinder 206 is fixed with a spring 207. The end of the spring 207 away from the first fixed cylinder 206 is fixed with a third fixed cylinder 210. The third fixed cylinder 210 is fixed to the second fixed cylinder 208, and the special-shaped body 209 is adapted to the measuring hole 211.

[0022] The first detection device 2 utilizes the force generated by the bulging of the inner membrane 102, and through the coordinated action of the mechanical structure (including the support frame 201, the hanger 204, the sliding member 202, the fixing member 205, the fixing frame 203, the shaped body 209, etc.), indirectly monitors the internal state of the fermenter. The first detection device 2 has a stable structure and can effectively monitor the bulging state of the inner membrane 102 of the fermenter, thereby determining whether the fermenter is operating normally. This improves detection efficiency, enhances operational safety, and provides reliable protection for the anaerobic fermentation process.

[0023] Specifically, the inner membrane 102 bulges to move the fixing frame 203 and the sliding member 202 upward, driving the shaped body 209 upward. The shaped body 209 rotates around the second fixing cylinder 208 under the action of gravity and the spring 207 to contact the detection hole 211.

[0024] Optionally, the operation detection device includes a second detection device 3 , which is installed on the top inner side of the outer membrane 103 .

[0025] The installation position of the second detection device 3 is combined with the internal top of the outer membrane 103, which is convenient for monitoring the internal and external environments of the fermentation tank at the same time, improving the comprehensiveness and accuracy of the monitoring, and at the same time monitoring the working status of the first monitoring device, making the entire detection device more complete and able to more comprehensively reflect the operating status of the fermentation tank.

[0026] Preferably, the second detection device 3 includes a camera.

[0027] The camera can capture image information inside the fermentation tank in real time, providing operators with intuitive and clear visual feedback; it improves the intuitiveness of monitoring, facilitates the timely detection and handling of abnormal situations, and enhances the safety and reliability of operation.

[0028] Furthermore, the second detection device 3 also includes a temperature sensor.

[0029] The temperature condition inside the fermentation tank can be monitored through the temperature sensor; temperature is one of the key parameters in the anaerobic fermentation process, and its stability directly affects the fermentation effect; the addition of the temperature sensor enables the operator to grasp the temperature changes in the fermentation tank in real time, adjust the process parameters in time, and ensure the smooth progress of the fermentation process.

[0030] Optionally, a position sensor is provided on the sliding member 202 .

[0031] The position sensor can monitor the position changes of the sliding member 202 on the support frame 201 in real time; it can accurately sense the degree of bulging of the inner membrane 102, and then judge the changes in the internal pressure of the fermentation tank; it improves the monitoring accuracy and response speed, and provides more accurate data support for operators.

[0032] Optionally, the triggering member is a pressure sensor.

[0033] The pressure sensor can directly sense the pressure changes generated when the irregular body 209 contacts the detection hole 211, allowing the device to more sensitively respond to changes in the internal state of the fermenter, improving the accuracy and reliability of monitoring. The pressure sensor also has the advantages of a simple structure and is easy to install and maintain, reducing the cost of the device. Furthermore, each pressure sensor is connected to the alarm network. Based on the different pressure sensors in each location, the alarm lights and sounds are different. For example, from bottom to top on the hanger 204 are the first, second, and third pressure sensors; the alarm lights are green, yellow, and red, respectively; and the alarm sounds are the first, second, and third alarm sounds, respectively.

[0034] Optionally, a rubber sheet is installed at the bottom end of the fixing frame 203 .

[0035] In order to increase the contact degree between the fixing frame 203 and the inner membrane 102, a rubber sheet is installed at the bottom end of the fixing frame 203; at the same time, the rubber sheet also has a certain buffering effect, which can reduce the impact of the impact force generated when the inner membrane 102 bulges on the device; thereby improving the durability of the device and enhancing its operational stability and safety.

[0036] In the description of the present invention, it should be understood that the terms "longitudinal", "transverse", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they should not be understood as limitations on the present invention.

[0037] The embodiments described above are merely preferred embodiments of the present invention and are not intended to limit the scope of the present invention. Without departing from the spirit of the present invention, various modifications and improvements to the technical solutions of the present invention made by ordinary technicians in this field should fall within the scope of protection determined by the claims of the present invention.

Claims

1. A double-membrane top gas cabinet type anaerobic fermentation tank operation detection device, the double-membrane top gas cabinet type anaerobic fermentation tank (1) comprises a tank body (101), an inner membrane (102) and an outer membrane (103), the inner membrane (102) is located inside the tank body (101), the outer membrane (103) is partially embedded in the tank body (101), and the other part of the outer membrane (103) is located outside the tank body (101), characterized in that: The operation detection device is installed on the top of the inner side of the outer membrane (103), and the operation detection device includes a first detection device (2). The first detection device (2) includes a support frame (201) and a hanger (204). The support frame (201) and the hanger (204) are respectively installed on the top of the inner side of the outer membrane (103). The hanger (204) is provided with a plurality of detection holes (211). A trigger is installed in the detection hole (211). A sliding member (202) is slidably connected to the support frame (201). The side of the sliding member (202) is fixed with a fixing member (205) and a plurality of fixing frames (206). 3), a first fixed cylinder (206) and a second fixed cylinder (208) are fixed on the fixing member (205), a special-shaped body (209) is sleeved on the second fixed cylinder (208), the second fixed cylinder (208) is rotatably connected to the special-shaped body (209), the first fixed cylinder (206) is fixed with a spring (207), the end of the spring (207) away from the first fixed cylinder (206) is fixed with a third fixed cylinder (210), the third fixed cylinder (210) is fixed to the second fixed cylinder (208), and the special-shaped body (209) is adapted to the detection hole (211).

2. The double-membrane top gas cabinet type anaerobic fermentation tank operation detection device according to claim 1 is characterized in that: The operation detection device comprises a second detection device (3), and the second detection device (3) is installed on the top of the inner side of the outer membrane (103).

3. The double membrane top gas cabinet type anaerobic fermentation tank operation detection device according to claim 2, characterized in that: The second detection device (3) comprises a camera.

4. The double-membrane top gas cabinet type anaerobic fermentation tank operation detection device according to claim 3, characterized in that: The second detection device (3) also includes a temperature sensor.

5. The double membrane top gas cabinet type anaerobic fermentation tank operation detection device according to claim 1, characterized in that: A position sensor is provided on the sliding member (202).

6. The double-membrane top gas cabinet type anaerobic fermentation tank operation detection device according to claim 1, characterized in that: The triggering component is a pressure sensor.

7. The double membrane top gas cabinet type anaerobic fermentation tank operation detection device according to claim 1, characterized in that: A rubber sheet is installed at the bottom end of the fixing frame (203).