Dip dyeing machine for cotton spinning yarn production and processing
By adopting a liquid extrusion structure and elastic guide wheel design in the dyeing machine, the problems of dye residue and color difference after cotton spinning dyeing are solved, the recycling of dye liquid and protection of yarn are achieved, and the practicality and dyeing effect of the equipment are improved.
Patent Information
- Application Number
- CN202422473544.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-12
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2034-10-12
AI Technical Summary
When the existing dyeing device is in use, the cotton yarn will absorb some residual dye when it is taken out of the dyeing tank after dyeing, resulting in dye waste and possible local color difference during the drying process, affecting the practicality of the equipment.
A dyeing machine with a liquid squeezing structure is designed. The dye liquid on the dehydrated yarn is squeezed through the combined extrusion of concave and convex guide wheels, so that it flows back into the dyeing box for recycling. At the same time, the guide wheel adopts an elastic structure to avoid yarn breakage and is suitable for yarns of different thicknesses.
It effectively avoids dye waste, prevents the occurrence of color difference, improves the practicality and applicability of the equipment, and ensures dyeing uniformity and yarn integrity.
Smart Images

Figure CN223316903U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of dyeing equipment, and in particular relates to a dyeing machine for cotton yarn production and processing. Background Art
[0002] Exhaust dyeing, also known as exhaust dyeing, is a dyeing method. Specifically, it is a method of immersing the dyed material in a dye bath containing the dye and necessary auxiliaries. The dye is gradually dyed into the dyed material through dye bath circulation or movement of the dyed material. This method is characterized by uniform coloring and low equipment requirements. It can be operated either manually or mechanically. During the dyeing process, the dyeing is a complex physical and chemical process involving multiple stages such as dye dissolution, adsorption, diffusion and fixation. Exhaust dyeing is one of the most commonly used dyeing methods in the textile printing and dyeing industry, and is suitable for dyeing yarn, knitted fabrics and some woven fabrics.
[0003] Patent application number 202210300529.X discloses a dyed yarn dyeing device with a combing structure and a dyeing method thereof. The application uses a partition to put dye and clean water into two grooves of the dyeing tank respectively, installs a reel wrapped with yarn through a first mounting rod, fixes an empty reel through a second mounting rod, and fixes one end of the yarn to the empty reel. The two sections of the undyed yarn are immersed in the dye and clean water respectively through the combing mechanism, and the yarn is passed through the dye and then into the clean water to clean the surface and then wound on the empty reel through the second mounting rod. The spacing between the clamping wheels is adjusted by the spacing adjustment mechanism, thereby adjusting the spacing. The distance between the yarn entering the dye and the clean water is adjusted to prevent the yarns from being entangled, which solves the problem that the existing dyeing device cannot adjust the spacing between multiple yarns, and the colored yarns in the dye are prone to entanglement; combined with the above application, and compared with the existing dyeing device, when using dyeing, when the cotton yarn is dyed and taken out of the dyeing tank, the dyed cotton yarn will absorb some residual dye solution, causing waste of dye solution. At the same time, it may also cause local color difference in the dyed cotton yarn during the drying process, thereby affecting the practicality of the dyeing equipment. For this reason, we propose a dyeing machine for cotton yarn production and processing. Utility Model Content
[0004] The purpose of the utility model is to provide a cotton yarn production and processing impregnation dyeing machine to solve the problem raised in the above background technology that, compared with the existing impregnation dyeing device, when the cotton yarn is impregnated and taken out of the impregnation tank, some residual dye liquid will be absorbed on the impregnated cotton yarn, causing waste of dye liquid. In addition, it may also cause local color difference of the dyed cotton yarn during the drying process, thereby affecting the practicality of the impregnation dyeing equipment.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a dyeing machine for cotton spinning production and processing, comprising a dyeing box, a drain pipe is installed at the bottom of the front surface of the dyeing box, a first guide wheel is installed on the top of one side of the dyeing box, a reversing line-passing wheel is installed at the bottom of one side of the dyeing box, a second guide wheel is installed on the top of the other side of the dyeing box, and the same reversing line-passing wheel is symmetrically arranged on the bottom of the other side of the dyeing box. A support frame is installed on the top of the dyeing box, a line-passing wheel shaft is installed at the bottom of the support frame, a concave extrusion guide wheel is installed on the line-passing wheel shaft, a lifting screw is installed on the top of the support frame, one end of the lifting screw is located at the inner top of the support frame, and a lifting adjustment frame is installed, lifting limit rods are installed on both sides of the top of the lifting adjustment frame, and a convex guide wheel is also installed at the bottom of the lifting adjustment frame.
[0006] Preferably, the lifting adjustment frame is lifted and adjusted by a lifting screw, and the lifting limit rod passes through the top of the support frame and performs lifting and limiting.
[0007] Preferably, the convex guide wheel is installed directly above the convex guide wheel.
[0008] Preferably, compensation seats are provided on both sides of the lifting and adjusting frame, and limiting grooves are also provided on both sides of the lifting and adjusting frame. A guide wheel shaft is installed on the convex guide wheel, and both ends of the guide wheel shaft pass through the limiting grooves and limiting blocks are provided in the compensation seat, and a buffer limiting rod is installed on the inner side of the compensation seat.
[0009] Preferably, the buffer limit rod passes through the limit block, and the convex guide wheel can be raised and lowered and adjusted in the compensation seat through the guide wheel shaft and the limit block.
[0010] Preferably, a buffer spring is installed on the top of the limit block located on the buffer limit rod.
[0011] Compared with the prior art, the beneficial effects of the present invention are:
[0012] (1) The dyeing device with a liquid squeezing structure is provided. When the device is used to dye cotton yarn, the cotton yarn passes through the guide wheel and the interior of the dyeing box for dyeing. The cotton yarn can then be squeezed by the provided concave squeezing guide wheel and the convex guide wheel. The cotton yarn adsorbed with the dye liquid is dehydrated by squeezing. The dye liquid can flow back into the dyeing box after squeezing and be reused. This avoids waste and also avoids color difference on the dyed cotton yarn caused by drying of the dye liquid. This improves the practicality of the device while achieving better dyeing.
[0013] (2) In addition, when the device is used, since the cotton yarn after dyeing is squeezed through the concave extrusion guide wheel and the convex guide wheel, in order to avoid hard contact and yarn breakage when the yarn passes through, the convex guide wheel is set to have an elastic structure. During the dyeing process, the yarn can be prevented from being torn when passing through the concave extrusion guide wheel and the convex guide wheel. At the same time, the elastic installation method can be applied to the dyeing and extrusion of yarns of different thicknesses, thereby improving the practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a structural diagram of the utility model;
[0015] Figure 2 This is a schematic diagram of the bottom structure of the support frame of the utility model;
[0016] Figure 3 This is a schematic diagram of the internal structure of the compensation seat of the utility model;
[0017] In the figure: 100, dyeing box; 101, drain pipe; 102, first guide wheel; 103, reversing wire wheel; 104, second guide wheel; 200, support frame; 201, wire wheel shaft; 202, concave extrusion guide wheel; 203, lifting adjustment frame; 204, convex guide wheel; 205, lifting screw; 206, lifting limit rod; 300, compensation seat; 301, limit groove; 302, guide wheel shaft; 303, limit block; 304, buffer limit rod; 305, buffer spring. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0019] Example 1
[0020] See also Figure 1 、 Figure 2 and Figure 3The present invention provides a technical solution: cotton yarn impregnation dyeing is a dyeing method commonly used in the textile printing and dyeing industry, which mainly involves impregnating cotton yarn into a dye bath containing dye and required auxiliaries, and gradually dyeing the yarn through dye bath circulation or yarn movement. It has a wide range of applications in the textile printing and dyeing industry. A cotton yarn impregnation machine for production and processing includes an impregnation box 100, a drain pipe 101 is installed on the bottom of the front surface of the impregnation box 100, and a drain pipe 101 is installed on the top of one side of the impregnation box 100. A first guide wheel 102 is installed, a rotatable reversing wire wheel 103 is installed at the bottom of one side of the dyeing box 100, a rotatable second guide wheel 104 is installed at the top of the other side of the dyeing box 100, and the same reversing wire wheel 103 is symmetrically arranged at the bottom of the other side of the dyeing box 100. A support frame 200 is fixedly installed on the top of the dyeing box 100, and a wire wheel shaft rod 201 is fixedly installed at the bottom of the support frame 200. A concave extrusion guide wheel is rotatably installed on the wire wheel shaft rod 201 202, a lifting screw 205 is installed on the top of the support frame 200, one end of the lifting screw 205 is located on the inner top of the support frame 200, and a lifting adjustment frame 203 is installed. The lifting adjustment frame 203 can be adjusted up and down by the lifting screw 205 to facilitate the passage of yarn. Lifting limit rods 206 are installed on both sides of the top of the lifting adjustment frame 203, and a convex guide wheel 204 is also rotatably installed on the bottom of the lifting adjustment frame 203. When the cotton yarn is dyed using the dip dyeing device in the application, the yarn The yarn passes through the first guide wheel 102 and the reversing wire wheel 103 to the reversing wire wheel 103 at the bottom of the other side, and passes through the second guide wheel 104, and then passes through the bottom of the support frame 200. When the yarn passes through, 105 is rotated to lift the lifting adjustment frame 203 to a certain height. Then, after the yarn passes around the concave extrusion guide wheel 202, the lifting screw 205 is rotated to lower the lifting adjustment frame 203 to a certain height to ensure that the yarn passes through the concave extrusion guide wheel 202 and the convex guide wheel 204 for extrusion.
[0021] Specifically, the lifting and adjusting frame 203 is lifted and adjusted by the lifting screw 205, and the lifting limit rod 206 passes through the top of the support frame 200 and performs lifting and limiting to ensure the stability of the lifting and adjusting frame 203 when working. At the same time, the convex guide wheel 204 is installed just above the convex guide wheel 204 for better contact and extrusion. During dyeing, when the yarn with dye passes through the concave extrusion guide wheel 202 and the convex guide wheel 204, the dye adsorbed on the yarn can be squeezed and dehydrated through the extrusion effect of the concave extrusion guide wheel 202 and the convex guide wheel 204 to avoid the yarn from adsorbing too much dye. At the same time, the dye squeezed out can flow back into the dyeing box 100 for recycling to avoid waste. At the same time, it can also prevent the dye from drying, resulting in color difference on the yarn, thereby better dyeing and using, thereby improving the practicality of the structure.
[0022] Example 2
[0023] See also Figure 1 、 Figure 2 and Figure 3 The present invention provides a technical solution: a cotton spinning and dyeing machine, wherein compensation seats 300 are fixedly provided on both sides of the lifting and adjusting frame 203, and limiting grooves 301 are also provided on both sides of the lifting and adjusting frame 203. A guide wheel shaft 302 is installed on the convex guide wheel 204, and both ends of the guide wheel shaft 302 pass through the limiting grooves 301 and are provided with limiting blocks 303 in the compensation seat 300. A buffer limiting rod 304 is fixedly installed on the inner side of the compensation seat 300. In the process of dyeing the yarn and passing through the convex guide wheel 204 and the concave extrusion guide wheel 202, in order to prevent the yarn from being pulled and broken due to extrusion when the yarn passes through the line, The convex guide wheel 204 is provided with an elastic compensation structure. During use, the two ends of the convex guide wheel 204 are fixed in the compensation seat 300 by the guide wheel shaft 302, and the two ends of the guide wheel shaft 302 are limited and installed on the buffer limit rod 304 by the limit block 303, and the limit block 303 is pushed by the action of the buffer spring 305 to provide an elastic force, so that the convex guide wheel 204 can move up and down elastically during use, avoiding hard contact and extrusion between the convex guide wheel 204 and the concave extrusion guide wheel 202, preventing the yarn from breaking if the tension of the yarn changes during use, thereby better dipping and using, and improving the practicality of the equipment.
[0024] Specifically, the buffer limit rod 304 passes through the limit block 303, and the convex guide wheel 204 can be raised and lowered in the compensation seat 300 through the guide wheel shaft 302 and the limit block 303, providing elasticity so that the convex guide wheel 204 can be raised and lowered, and the top of the limit block 303 is located on the buffer limit rod 304. A buffer spring 305 is also installed on the buffer limit rod 304 to better fit and extrude. When the thickness of the yarn is not universal, the convex guide wheel 204 and the concave extrusion guide wheel 202 can be pushed to extrude the yarn.
[0025] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A dyeing machine for cotton yarn production and processing, comprising a dyeing box (100), a drain pipe (101) installed at the bottom of the front surface of the dyeing box (100), a first guide wheel (102) installed at the top of one side of the dyeing box (100), a reversing wire wheel (103) installed at the bottom of one side of the dyeing box (100), and a second guide wheel (104) installed at the top of the other side of the dyeing box (100), characterized in that: The bottom of the other side of the impregnation box (100) is symmetrically provided with an identical reversing wire wheel (103); a support frame (200) is installed on the top of the impregnation box (100); a wire wheel shaft (201) is installed on the bottom of the support frame (200); a concave extrusion guide wheel (202) is installed on the wire wheel shaft (201); a lifting screw (205) is installed on the top of the support frame (200); one end of the lifting screw (205) is located on the inner top of the support frame (200); a lifting adjustment frame (203) is installed; lifting limit rods (206) are installed on both sides of the top of the lifting adjustment frame (203); and a convex guide wheel (204) is also installed on the bottom of the lifting adjustment frame (203).
2. The cotton yarn production and processing impregnation dyeing machine according to claim 1, characterized in that: The lifting adjustment frame (203) is lifted and adjusted by the lifting screw (205), and the lifting limit rod (206) passes through the top of the support frame (200) and performs lifting and limiting.
3. The cotton yarn production and processing impregnation dyeing machine according to claim 1, characterized in that: The convex guide wheel (204) is installed directly above the convex guide wheel (204).
4. The cotton yarn production and processing impregnation dyeing machine according to claim 1, characterized in that: Compensation seats (300) are provided on both sides of the lifting adjustment frame (203), and limiting grooves (301) are also provided on both sides of the lifting adjustment frame (203). A guide wheel shaft (302) is installed on the convex guide wheel (204), and both ends of the guide wheel shaft (302) pass through the limiting grooves (301) and are provided with limiting blocks (303) in the compensation seat (300). A buffer limiting rod (304) is installed on the inner side of the compensation seat (300).
5. The cotton yarn production and processing impregnation dyeing machine according to claim 4, characterized in that: The buffer limit rod (304) passes through the limit block (303), and the convex guide wheel (204) can be raised and lowered and adjusted in the compensation seat (300) through the guide wheel shaft (302) and the limit block (303).
6. The cotton yarn production and processing impregnation dyeing machine according to claim 4, characterized in that: The top of the limiting block (303) is located on the buffer limiting rod (304) and is also equipped with a buffer spring (305).
Citation Information
Patent Citations
A dyeing device and dyeing method for colored yarn with a combing structure
CN114717769B