Cloth surface impurity removing machine and system and cloth production line
By using a combination of an adhesive layer and a spray mechanism in a cloth de-dusting machine, the problem of cloth damage during the de-dusting process is solved, and the effects of efficient de-dusting and cloth protection are achieved.
Patent Information
- Application Number
- CN202422739463.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-11
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2034-11-11
AI Technical Summary
The existing technology easily damages the cloth during the cloth cleaning process, resulting in poor cleaning effect.
The first roller and the second roller are used to form a debris removal gap. The first roller is provided with a viscose layer, which adheres impurities through viscosity and protects the cloth through elastic buffering. The spray mechanism is combined to clean the viscose layer to improve the debris removal effect and protect the cloth.
Effectively remove impurities on the surface of the cloth, while protecting the cloth, reducing the probability of damage, and improving impurity removal efficiency and production efficiency.
Smart Images

Figure CN223316966U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cloth surface impurity removal equipment, in particular to a cloth surface impurity removal machine, a system and a cloth production line. Background Art
[0002] During the cloth production process, impurities easily adhere to the cloth's surface. To ensure the production quality of the cloth, these impurities are removed from the cloth's surface. In the prior art, to achieve optimal impurity removal, the cloth is straightened before the impurity removal process. The impurity removal equipment applies force to the straightened cloth to remove impurities, which can easily damage the cloth. Utility Model Content
[0003] The technical problem to be solved by the present invention is that the existing technology is easy to damage the cloth during the impurity removal process. The purpose is to provide a cloth surface impurity removal machine, system and cloth production line to solve the above problem.
[0004] The utility model is achieved through the following technical solutions:
[0005] In the first aspect, the utility model discloses a cloth surface impurity removal machine, comprising a machine body, a first roller and a second roller. A driving unit is provided on the machine body, and the output end of the driving unit is connected to the first roller. The first roller and the second roller are both rotatably arranged on the machine body, and a impurity removal gap is left between the first roller and the second roller for the cloth to pass through. A viscose layer for impurity removal is provided on the outer periphery of the first roller.
[0006] In a possible design, the first roller is connected to the output end of the driving unit and is configured as a driving roller, and the second roller is rotatably disposed on the machine body and is configured as a driven roller.
[0007] In a possible design, a mounting groove for mounting the first roller body and the second roller body and a detachable side plate are provided on the machine body, and the side plate is used to close the mounting groove.
[0008] In a possible design, a spray mechanism for spraying the first roller body is provided on the top surface of the mounting groove.
[0009] In one possible design, the spray mechanism includes a slide rail and a sprayer. The slide rail is fixed to the top surface of the mounting groove and is parallel to the axis of the first roller body. The sprayer is slidably arranged on the slide rail, and the spraying end of the sprayer faces the first roller body.
[0010] In a possible design, the spray machine is provided with a spray pipe, the spray pipe is provided with a plurality of spray nozzles for spraying, and the spray pipe is constructed in an arc shape that is adapted to the arc shape of the outer periphery of the first roller.
[0011] In one possible design, the thickness of the adhesive layer is not less than 5 cm.
[0012] In a second aspect, the utility model discloses a cloth surface impurity removal system, comprising a conveying module and the cloth surface impurity remover, wherein the conveying module comprises a feed roller and a discharge roller respectively arranged on both sides of the cloth surface impurity remover.
[0013] In one possible design, the feed roller and the discharge roller are both higher than the cleaning gap in the cloth surface cleaning machine, so that the cloth is constructed as an arc with the lowest point at the cleaning gap.
[0014] In a third aspect, the utility model discloses a cloth production line, including the cloth surface impurity removal system.
[0015] Compared with the prior art, the present invention has the following advantages and beneficial effects:
[0016] The first and second rollers form a cleaning gap, applying force as the cloth passes through it, effectively cleaning the cloth and removing impurities from the cloth's surface. Furthermore, the first roller is provided with an adhesive layer. This layer, through its stickiness, allows for adhesion and improves the cleaning effect. Furthermore, while the adhesive layer reduces the width of the cleaning gap, it also has a certain degree of elasticity. While holding the cloth taut, it also creates a cushioning effect through elasticity, protecting the cloth and minimizing the risk of damage during the cleaning process. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions of the exemplary embodiments of the present invention, the following briefly introduces the drawings required for use in the examples. It should be understood that the following drawings only illustrate certain embodiments of the present invention and should not be considered as limiting the scope. A person of ordinary skill in the art can also derive other relevant drawings based on these drawings without inventive effort. In the drawings:
[0018] Figure 1 The figure is a structural diagram of a cloth surface impurity removal machine.
[0019] Figure 2 Schematic diagram of a cloth surface impurity removal system.
[0020] Markings and corresponding parts names in the accompanying drawings:
[0021] 1. Machine body; 2. First roller; 3. Second roller; 4. Drive unit; 5. Cloth; 6. Slide rail; 7. Sprayer; 8. Feed roller; 9. Discharge roller. DETAILED DESCRIPTION
[0022] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with embodiments and drawings. The schematic implementation methods of the present invention and their descriptions are only used to explain the present invention and are not intended to limit the present invention.
[0023] In the following description, numerous specific details are set forth to provide a thorough understanding of the present invention. However, it will be apparent to one skilled in the art that these specific details are not necessarily required to practice the present invention. In other embodiments, well-known structures, circuits, materials, or methods are not described in detail to avoid obscuring the present invention.
[0024] Throughout this specification, references to "one embodiment," "an embodiment," "an example," or "an example" mean that a particular feature, structure, or characteristic described in conjunction with the embodiment or example is included in at least one embodiment of the present invention. Therefore, the phrases "one embodiment," "an embodiment," "an example," or "an example" appearing in various places throughout this specification do not necessarily refer to the same embodiment or example. In addition, the particular features, structures, or characteristics may be combined in one or more embodiments or examples in any suitable combination and / or subcombination. Furthermore, it will be understood by those of ordinary skill in the art that the figures provided herein are for illustrative purposes only and are not necessarily drawn to scale. As used herein, the term "and / or" includes any and all combinations of one or more of the associated listed items.
[0025] In the description of the present invention, the terms "front", "rear", "left", "right", "up", "down", "vertical", "horizontal", "high", "low", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they should not be understood as limiting the scope of protection of the present invention.
[0026] Example:
[0027] like Figure 1 As shown, a cloth surface impurity removal machine includes a machine body 1, a first roller body 2 and a second roller body 3. A driving unit 4 is provided on the machine body 1, and the output end of the driving unit 4 is connected to the first roller body 2. The first roller body 2 and the second roller body 3 are both rotatably arranged on the machine body 1, and a impurity removal gap is left between the first roller body 2 and the second roller body 3 for the cloth 5 to pass through. A viscose layer for impurity removal is provided on the outer periphery of the first roller body 2.
[0028] In the cloth surface impurity remover, a first roller 2 and a second roller 3 form a cleaning gap. As the cloth 5 passes through the cleaning gap, a force is applied to the cloth 5, thereby removing impurities from the surface of the cloth 5. Furthermore, an adhesive layer is provided on the first roller 2. This adhesive layer, while narrowing the width of the cleaning gap, also provides a certain degree of elasticity. While holding the cloth 5 taut, it also provides a cushioning effect through elasticity, protecting the cloth 5 and minimizing the likelihood of damage to the cloth 5 during the cleaning process.
[0029] During operation, the conveying module feeds cloth 5 into the machine body 1, and the drive unit 4 is activated to rotate the first roller 2. As the cloth 5 passes through the cleaning gap, the first roller 2 cooperates with the adhesive layer to apply a certain pressure to the cloth 5. This pressure is used for both cleaning and conveying the cloth 5 outward.
[0030] In one possible implementation, the first roller 2 is connected to the output end of the drive unit 4 and serves as the active roller, while the second roller 3 is rotatably mounted on the machine body 1 and serves as the passive roller. Based on this design, the active and passive rollers work together to provide pressure on the cloth 5, removing impurities and conveying the cloth 5. Furthermore, there is no risk of damage to the cloth 5 caused by the speed difference between the first and second rollers 2 and 3, thus protecting the cloth 5. Furthermore, the active and passive rollers work together to ensure smoother movement of the cloth 5, reducing the risk of damage.
[0031] In one possible implementation, the machine body 1 is provided with a mounting slot for the first roller 2 and the second roller 3, and a removable side panel that seals the mounting slot. Based on the above design, the mounting slot can be configured in any suitable shape, as long as it meets the mounting requirements of the first roller 2 and the second roller 3. During operation, the side panel is removed from the machine body 1 to open the mounting slot to the outside world for debris removal. During non-operation, the side panel is installed on the machine body 1, sealing the mounting slot and reducing the ingress of dust and impurities.
[0032] In one possible implementation, a spray mechanism is provided on the top surface of the mounting groove for spraying the first roller 2. Based on the above design, the spray mechanism sprays the first roller 2, cleaning the adhesive layer with the spray, reducing the impurity content therein and improving the cleaning efficiency of the adhesive layer. This helps reduce the burden of manual maintenance, especially during long-term operation. Simultaneously, the spray also soaks the fabric 5, reducing the probability of damage during the cleaning process and effectively reducing the defect rate of the cleaning operation.
[0033] Optionally, the spray mechanism includes a slide rail 6 and a sprayer 7. The slide rail 6 is fixed to the top surface of the mounting groove and parallel to the axis of the first roller 2. The sprayer 7 slides on the slide rail 6, with the spray end of the sprayer 7 facing the first roller 2. Based on the above design, the first roller 2 is longer to improve the efficiency of impurity removal and enhance production efficiency. Therefore, the sprayer 7 slides back and forth along the slide rail 6 to cover the entire first roller 2. The spray volume can also be controlled by controlling the sliding speed of the sprayer 7 to avoid excessive spray volume.
[0034] Optionally, the sprayer 7 is provided with a spray pipe, which is provided with a plurality of nozzles for spraying, and the spray pipe is configured in an arc shape adapted to the arc shape of the outer periphery of the first roller body 2. Based on the above design, the arc-shaped spray pipe increases the spraying area to cover as much area as possible, thereby improving the efficiency of the spraying.
[0035] In one possible implementation, the thickness of the adhesive layer is no less than 5 cm. This design not only helps to extend the service life of the adhesive layer and reduce subsequent manual maintenance, but also ensures the elasticity of the adhesive layer and protects the fabric 5. It will be readily understood that the adhesive layer can be made of any suitable existing glue.
[0036] This embodiment introduces a cloth surface impurity removal system based on the cloth surface impurity removal machine. The cloth surface impurity removal system includes a conveying module and the cloth surface impurity removal machine. The conveying module includes a feed roller 8 and a discharge roller 9 respectively arranged on both sides of the cloth surface impurity removal machine.
[0037] In the cloth surface impurity removal system, the conveying module feeds the cloth 5 into the cloth surface impurity removal machine via the feed roller 8, and guides the cloth 5 in the direction of the impurity removal via the discharge roller 9, so that the cleaned cloth 5 moves along the designed direction. It is easy to understand that the conveying module can be any suitable existing model, and the feed roller 8 and the discharge roller 9 can also be any suitable existing models.
[0038] In one possible implementation, Figure 2 As shown, both the feed roller 8 and the discharge roller 9 are elevated above the cleaning slit within the cloth surface cleaner, forming an arc-shaped body with its lowest point at the cleaning slit. This design allows the force applied to the cloth 5 to be more concentrated at the cleaning slit, improving the cleaning effect. It also makes it easier to hold the cloth 5 in place, resulting in a tighter surface as it passes through the cleaning slit, enhancing the cleaning effect.
[0039] This embodiment also introduces a cloth production line, which includes the cloth surface impurity removal system.
[0040] The specific implementation methods described above further illustrate the purpose, technical solutions and beneficial effects of the utility model in detail. It should be understood that the above description is only a specific implementation method of the utility model and is not intended to limit the scope of protection of the utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the utility model should be included in the scope of protection of the utility model.
Claims
1. A cloth surface impurity removal machine, characterized in that: The invention comprises a machine body (1), a first roller body (2) and a second roller body (3); a driving unit (4) is provided on the machine body (1); an output end of the driving unit (4) is connected to the first roller body (2); the first roller body (2) and the second roller body (3) are both rotatably arranged on the machine body (1); a debris removal gap for the cloth (5) to pass through is left between the first roller body (2) and the second roller body (3); and an adhesive layer for debris removal is provided on the outer periphery of the first roller body (2).
2. The cloth surface impurity remover according to claim 1, characterized in that: The first roller body (2) is connected to the output end of the driving unit (4) and is configured as an active roller, and the second roller body (3) is rotatably arranged on the machine body (1) and is configured as a driven roller.
3. The cloth surface impurity remover according to claim 1, characterized in that: The machine body (1) is provided with a mounting groove for mounting the first roller body (2) and the second roller body (3) and a detachable side plate, and the side plate is used to close the mounting groove.
4. The cloth surface impurity remover according to claim 3, characterized in that: A spray mechanism for spraying the first roller body (2) is provided on the top surface of the mounting groove.
5. The cloth surface impurity remover according to claim 4, characterized in that: The spray mechanism comprises a slide rail (6) and a sprayer (7), wherein the slide rail (6) is fixed on the top surface of the mounting groove and is parallel to the axis of the first roller body (2), and the sprayer (7) is slidably arranged on the slide rail (6), and the spraying end of the sprayer (7) faces the first roller body (2).
6. The cloth surface impurity remover according to claim 5, characterized in that: The spray machine (7) is provided with a spray pipe, and a plurality of spray nozzles for spraying are provided on the spray pipe. The spray pipe is constructed in an arc shape that is adapted to the arc shape of the outer periphery of the first roller body (2).
7. The cloth surface impurity remover according to any one of claims 1 to 6, characterized in that: The thickness of the adhesive layer shall not be less than 5 cm.
8. A cloth surface impurity removal system, characterized in that: The invention comprises a conveying module and the cloth surface impurity remover according to any one of claims 1 to 7, wherein the conveying module comprises a feeding roller (8) and a discharging roller (9) respectively arranged on both sides of the cloth surface impurity remover.
9. The cloth surface impurity remover according to claim 8, characterized in that: The feeding roller (8) and the discharging roller (9) are both higher than the impurity removal gap in the cloth surface impurity removal machine, so that the cloth (5) is constructed as an arc-shaped body with the lowest point at the impurity removal gap.
10. A cloth production line, characterized in that: The invention comprises the cloth surface impurity removal system described in claim 8 or 9.