Novel combustible gas pipeline connecting structure capable of preventing tar condensation

By adding a shell to the combustible gas pipeline connection structure and utilizing hot flue gas for heating, the tar condensation and blockage problem is solved, equipment reliability and production efficiency are improved, and energy conservation and consumption reduction are achieved.

CN223318719UActive Publication Date: 2025-09-09河南国立百特环保科技有限公司
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Patent Information

Application Number
CN202422604295.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-28
Publication Date
2025-09-09
Estimated Expiration
2034-10-28

AI Technical Summary

Technical Problem

The existing combustible gas pipeline in the rotary continuous carbonization furnace is blocked due to tar condensation, affecting the equipment's operating efficiency and economic benefits.

Method used

A shell is added to the combustible gas pipeline connection structure to use the hot flue gas generated by the carbonization furnace to heat the channel, prevent tar condensation, and optimize the channel design to improve heat utilization.

Benefits of technology

It effectively prevents tar condensation, reduces equipment downtime, lowers maintenance costs, improves production efficiency, saves energy and reduces consumption, and improves equipment reliability and economic benefits.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of combustible gas conveying, in particular to a novel combustible gas pipeline connecting structure capable of preventing tar condensation, which comprises a connecting pipeline, the outer side of the connecting pipeline is fixedly connected with a combustible gas outlet, and the front of the connecting pipeline is fixedly connected with a high-temperature flue gas inlet. A flue gas outlet is fixedly connected to the rear portion of the connecting pipeline, an access hole is fixedly connected to the upper portion of the connecting pipeline, an existing channel structure is optimally designed, a layer of shell is additionally arranged on the outer side of the channel, the problem of channel blockage can be solved, the heat utilization rate of a furnace body is further increased, and the heat utilization rate of the furnace body is increased. The frequency that equipment is forced to stop due to channel blockage is reduced, the maintenance cost is reduced, the energy-saving and consumption-reducing effects are achieved through the optimal design, higher economic benefits and better environmental benefits are brought to enterprises, and generally, the improvement measure has the advantages of improving the reliability and production efficiency of the equipment and improving the production efficiency. And the concepts of efficient management and sustainable development of resources are reflected.
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Description

Technical Field

[0001] The utility model relates to the technical field of combustible gas transportation, in particular to a novel tar condensation-proof combustible gas pipeline connection structure. Background Art

[0002] Combustible gas pipeline is a pipeline system used to transport combustible gas. It is mainly composed of pipeline body, connecting parts, valves, control devices and other parts. The pipeline body is usually made of metal materials or high-performance plastics. Metal pipelines have the characteristics of high strength and high pressure resistance, and are suitable for long-distance, high-pressure transportation. Plastic pipelines have the advantages of corrosion resistance and good flexibility, and are mostly used in low-pressure distribution networks of urban gas.

[0003] However, the existing devices have the following problems:

[0004] Existing rotary continuous carbonization furnaces encounter a common problem during operation: tar condenses and accumulates in the channel connecting the combustible gas outlet due to temperature fluctuations, eventually leading to blockage. This blockage not only affects the normal operation efficiency of the equipment but also triggers a series of chain reactions, rendering the entire system inoperable and forcing operators to shut down for maintenance. This unplanned downtime not only increases maintenance costs but also causes delays in production schedules, seriously affecting overall production efficiency and economic benefits. Therefore, effectively solving the tar condensation blockage problem has become the key to improving the reliability and production efficiency of rotary continuous carbonization furnaces.

[0005] Therefore, in order to solve the above problems, a new type of combustible gas pipeline connection structure that prevents tar condensation is proposed. Utility Model Content

[0006] The purpose of the utility model is to provide a novel tar condensation-resistant combustible gas pipeline connection structure to solve the problem of combustible gas transportation in the prior art mentioned in the above background technology.

[0007] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a new type of anti-tar condensation combustible gas pipeline connection structure, comprising a connecting pipe, the outer side of the connecting pipe is fixedly connected to a combustible gas outlet, the front of the connecting pipe is fixedly connected to a high-temperature flue gas inlet, the rear of the connecting pipe is fixedly connected to a flue gas outlet, and the top of the connecting pipe is fixedly connected to an inspection port.

[0008] Preferably, an air intake pipe is fixedly connected to the lower part of the connecting pipe, and a gas and combustible gas inlet is fixedly connected to the lower part of the air intake pipe.

[0009] Preferably, a bolt hole is provided on the outer side of the gas and combustible gas inlet, and the air inlet pipe and the gas and combustible gas inlet are hollow structures.

[0010] Preferably, an air outlet pipe is fixedly connected to the outside of the combustible gas outlet, a fixing rod is fixedly connected to the outside of the air outlet pipe, a fixing ring is fixedly connected to the outside of the air outlet pipe, and a bolt hole is provided on the outside of the fixing ring.

[0011] Preferably, the high-temperature flue gas is fixedly connected to a sealing ring in front of the flue gas inlet, and the high-temperature flue gas is fixedly connected to a flue gas connecting ring in front of the flue gas inlet.

[0012] Preferably, an outlet connecting pipe is fixedly connected to the front of the smoke outlet, and an outlet fixing ring is fixedly connected to the rear of the smoke outlet.

[0013] Preferably, a fixing nut is fixedly connected to the outer side of the inspection port, and a fixing bolt is fixedly connected to the inner side of the fixing nut.

[0014] Compared with the existing technology, the beneficial effects of the present invention are: the present invention optimizes the design of the existing channel structure, adds a shell on the outside of the channel, and uses the hot flue gas generated by the carbonization furnace itself to effectively heat the channel. Experimental verification shows that this method not only successfully prevents the condensation and precipitation of tar in the channel and solves the problem of channel blockage, but also improves the thermal utilization rate of the furnace body. In this way, it not only reduces the frequency of equipment being forced to shut down due to channel blockage, reduces maintenance costs, but also improves overall production efficiency. More importantly, this optimized design achieves the effect of energy saving and consumption reduction by maximizing the use of existing thermal energy, bringing higher economic benefits and better environmental benefits to the enterprise. Overall, this improvement measure not only improves equipment reliability and production efficiency, but also embodies the concept of efficient resource management and sustainable development.

[0015] 1. The utility model is that the outer side of the combustible gas outlet is fixedly connected with an outlet pipe, the outer side of the outlet pipe is fixedly connected with a fixing rod, the outer side of the outlet pipe is fixedly connected with a fixing ring, the outer side of the fixing ring is provided with a bolt hole, the high-temperature flue gas is fixedly connected with a sealing ring from the front of the flue gas inlet, the high-temperature flue gas is fixedly connected with a flue gas connecting ring from the front of the flue gas inlet, the front of the flue gas outlet is fixedly connected with an outlet connecting pipe, and the rear of the flue gas outlet is fixedly connected with an outlet fixing ring, so that the flue gas can complete a cycle in the component and can fully heat the inner layer of the combustible gas.

[0016] 2. The utility model is fixedly connected with a fixing nut on the outside of the inspection port, and a fixing bolt is fixedly connected inside the fixing nut, so that the combustible gas pipeline can be fully maintained when the equipment is shut down, thereby increasing the service life of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the structure of the utility model;

[0018] Figure 2 This is a schematic top view of the structure of the utility model;

[0019] Figure 3 This is a front view schematic diagram of the structure of the utility model;

[0020] Figure 4 This is a schematic top view of the cross-section of the structure of the utility model;

[0021] Figure 5 It is a side view schematic diagram of the structure of the utility model.

[0022] In the figure: 1. Connecting pipe; 101. Gas from combustible gas inlet; 102. Inlet pipe; 2. Combustible gas outlet; 201. Exit pipe; 202. Fixing rod; 203. Fixing ring; 3. High-temperature flue gas from flue gas inlet; 301. Sealing ring; 302. Flue gas connecting ring; 4. Flue gas outlet; 401. Outlet connecting pipe; 402. Outlet fixing ring; 5. Inspection port; 501. Fixing nut; 502. Fixing bolt. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0024] See also Figure 1-Figure 5 , an embodiment provided by the utility model:

[0025] A novel tar-condensation-resistant combustible gas pipeline connection structure comprises a connecting pipe 1, the outer side of the connecting pipe 1 is fixedly connected to a combustible gas outlet 2, the front of the connecting pipe 1 is fixedly connected to a high-temperature flue gas inlet 3, the rear of the connecting pipe 1 is fixedly connected to a flue gas outlet 4, and the top of the connecting pipe 1 is fixedly connected to an inspection port 5.

[0026] Furthermore, an outlet pipe 201 is fixedly connected to the outside of the combustible gas outlet 2, a fixing rod 202 is fixedly connected to the outside of the outlet pipe 201, a fixing ring 203 is fixedly connected to the outside of the outlet pipe 201, and bolt holes are provided on the outside of the fixing ring 203, which can transport natural gas to the flue gas inlet 3.

[0027] Furthermore, the high-temperature flue gas is fixedly connected to a sealing ring 301 in front of the flue gas inlet 3, and the high-temperature flue gas is fixedly connected to a flue gas connecting ring 302 in front of the flue gas inlet 3, so that the flue gas in the device can complete a cycle.

[0028] Furthermore, an outlet connecting pipe 401 is fixedly connected to the front of the smoke outlet 4, and an outlet fixing ring 402 is fixedly connected to the rear of the smoke outlet 4, so that the smoke in the device can complete a cycle.

[0029] Furthermore, a fixing nut 501 is fixedly connected to the outside of the inspection port 5, and a fixing bolt 502 is fixedly connected to the inside of the fixing nut 501, so that the pipeline can be inspected.

[0030] Working principle: When the device is in use, the combustible gas first enters the device from the combustible gas inlet 101 and enters the subsequent equipment from the combustible gas outlet 2. The high-temperature flue gas enters the channel from the flue gas inlet 3 and the flue gas outlet 4. The flue gas will complete a cycle in the component, fully heating the inner layer of combustible gas, and then enter the subsequent pipeline from the flue gas outlet 4 and the high-temperature flue gas from the flue gas inlet 3. When the equipment is shut down, the combustible gas pipeline can be fully maintained to increase the life of the equipment. In the above process, the combustible gas at the inspection port 5 is heated by the external hot smoke through the internal channel. The inlet and outlet positions of the hot smoke can be modified according to the on-site conditions, and the width of the interlayer needs to be adjusted according to the inlet temperature of the hot smoke to achieve the ideal combustible gas temperature, which can meet the requirements of heating the combustible gas to above a specific temperature to ensure that tar cannot be precipitated.

[0031] The above description is only a preferred embodiment of the present invention and does not constitute any form of limitation to the present invention. Any ordinary technician in this industry can smoothly implement the present invention as shown in the drawings and described above. However, any equivalent changes, modifications and evolutions made by technicians familiar with this profession without departing from the scope of the technical solution of the present invention using the technical content disclosed above are all equivalent embodiments of the present invention. At the same time, any equivalent changes, modifications and evolutions made to the above embodiments based on the essential technology of the present invention are still within the scope of protection of the technical solution of the present invention.

Claims

1. A novel tar condensation-resistant combustible gas pipeline connection structure, comprising: The connecting pipe (1) is characterized in that: the outer side of the connecting pipe (1) is fixedly connected to a combustible gas outlet (2), the front of the connecting pipe (1) is fixedly connected to a high-temperature flue gas inlet (3), the rear of the connecting pipe (1) is fixedly connected to a flue gas outlet (4), and the top of the connecting pipe (1) is fixedly connected to an inspection port (5).

2. A novel tar condensation-resistant combustible gas pipeline connection structure according to claim 1, characterized in that: An air intake pipe (102) is fixedly connected below the connecting pipe (1), and a gas self-combustible gas inlet (101) is fixedly connected below the air intake pipe (102).

3. The novel tar condensation-resistant combustible gas pipeline connection structure according to claim 2 is characterized in that: Bolt holes are provided on the outside of the gas and combustible gas inlet (101), and the gas inlet pipe (102) and the gas and combustible gas inlet (101) are hollow structures.

4. The novel tar condensation-resistant combustible gas pipeline connection structure according to claim 1 is characterized in that: An air outlet pipe (201) is fixedly connected to the outside of the combustible gas outlet (2), a fixing rod (202) is fixedly connected to the outside of the air outlet pipe (201), a fixing ring (203) is fixedly connected to the outside of the air outlet pipe (201), and bolt holes are provided on the outside of the fixing ring (203).

5. The novel tar condensation-resistant combustible gas pipeline connection structure according to claim 1 is characterized in that: The high-temperature flue gas inlet (3) is fixedly connected to a sealing ring (301) in front of the high-temperature flue gas inlet (3), and the high-temperature flue gas inlet (3) is fixedly connected to a flue gas connecting ring (302) in front of the high-temperature flue gas inlet (3).

6. The novel tar condensation-resistant combustible gas pipeline connection structure according to claim 1 is characterized in that: An outlet connecting pipe (401) is fixedly connected to the front of the smoke outlet (4), and an outlet fixing ring (402) is fixedly connected to the rear of the smoke outlet (4).

7. The novel tar condensation-resistant combustible gas pipeline connection structure according to claim 1 is characterized in that: A fixing nut (501) is fixedly connected to the outside of the inspection opening (5), and a fixing bolt (502) is fixedly connected to the inside of the fixing nut (501).