Sample collection device for coal inspection

The stirring system and discharging mechanism composed of a servo motor and spur gears solves the problem of cumbersome and inefficient coal sampling process, realizes fast and uniform sample collection, and improves sampling efficiency and accuracy.

CN223320073UActive Publication Date: 2025-09-09XINJIANG JINHUI ZHAOFENG COKING CO LTD
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Patent Information

Application Number
CN202422261393.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-14
Publication Date
2025-09-09
Estimated Expiration
2034-09-14

AI Technical Summary

Technical Problem

The sampling process in existing coal inspection is cumbersome, inefficient, increases the workload of staff and takes a long time.

Method used

The stirring system and discharging mechanism adopt a servo motor and spur gear. The gear ring and stirring rod are used to evenly stir the coal, and the baffle plate and discharging mechanism are used to achieve rapid reduction.

Benefits of technology

It improves the efficiency of coal sampling, reduces the workload of staff, and ensures the uniformity of samples and the accuracy of reduction.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of coal inspection, in particular to a sample collecting device for coal inspection, which comprises a collecting box, a separating shell and a fixing plate fixed in an inner cavity of the separating shell, and further comprises through grooves formed in two sides of the top of the fixing plate, blocking plates are hinged to inner cavities of the through grooves, a discharging mechanism is mounted on one side of the separating shell, and a discharging mechanism is mounted on the other side of the separating shell. A servo motor is connected to one side of the separating shell in a bolted mode, and an output shaft of the servo motor is fixedly connected with a spur gear. According to the utility model, the servo motor is matched with the spur gear, so that the gear ring can stir and mix coal through the matching of the positioning frame and the stirring rod, and the coal can be gradually divided through the matching of the barrier plate and the discharging mechanism, thereby being more convenient, reducing the labor amount of workers, and improving the working efficiency. And under the cooperation of the servo motor and the discharging mechanism, division is rapidly and accurately carried out, the coal sampling efficiency is improved, and the problems that existing coal sampling is tedious and the sampling efficiency is poor are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of coal inspection, in particular to a sample collection device for coal inspection. Background Art

[0002] As a major energy source, coal quality directly impacts production efficiency and environmental protection in industries such as power generation, metallurgy, and chemicals. Coal testing accurately assesses various coal quality indicators, providing a scientific basis for coal trade, power generation, and environmental monitoring, ensuring the rational use of coal and reducing environmental pollution.

[0003] Before the existing coal is inspected, it is necessary to take samples at multiple points, and then the staff will reduce the samples until the appropriate amount of coal samples are obtained. When reducing the coal samples, the staff mostly stir the coal manually, and then use the cross reduction method to reduce the coal in batches. This method is not only inconvenient when reducing the coal, but also increases the workload of the staff, and takes a long time, which reduces the efficiency of sampling. Utility Model Content

[0004] The purpose of the present utility model is to provide a sample collection device for coal inspection to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solution: a sample collection device for coal inspection, comprising a collection box and a separation shell and a fixing plate fixed to the inner cavity thereof, and further comprising:

[0006] A through slot is provided on both sides of the top of the fixed plate, the inner cavity of the through slot is hinged with a blocking plate, a discharging mechanism is installed on one side of the separation shell, a servo motor is bolted to one side of the separation shell, and the output shaft of the servo motor is fixedly connected to a spur gear;

[0007] A mounting ring is fixed above the inner cavity of the separation shell, the surface of the mounting ring is rotatably connected to a gear ring, the interior of the gear ring is fixedly connected to a positioning frame, and the inner wall of the positioning frame is fixedly connected to a stirring rod.

[0008] Preferably, the discharging mechanism includes a stepping motor bolted to one side of the separation shell and a rotating rod fixed to the output shaft thereof, and cams are fixedly connected to both sides of the surface of the rotating rod.

[0009] Preferably, one end of the rotating rod is fixedly connected to a bearing seat, and the other side of the bearing seat is fixedly connected to the inner wall of the separation shell.

[0010] Preferably, guide grooves are provided on both sides of the bottom of the inner cavity of the separation shell, and the inner walls of the guide grooves are slidably connected to the collection box.

[0011] Preferably, a magnet is embedded in one side of the separation shell, the collection box is made of iron, and the magnet is used in conjunction with the collection box.

[0012] Preferably, there are several stirring rods, and the stirring rods are used in conjunction with a fixing plate.

[0013] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0014] The cooperation of the servo motor and the spur gear of the utility model can enable the gear ring to stir and mix the coal through the cooperation of the positioning frame and the stirring rod, so that the coal can be more uniform, and the cooperation of the blocking plate and the discharging mechanism can gradually reduce the coal to reduce the amount of sample. It is not only more convenient and reduces the workload of the staff, but also can quickly and accurately reduce the coal with the cooperation of the servo motor and the discharging mechanism, effectively improving the sampling efficiency of the coal, and solving the problem that the existing coal sampling is more cumbersome and the sampling efficiency is poor. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the three-dimensional structure of the present utility model;

[0016] Figure 2 It is a schematic diagram of a partial three-dimensional cross-sectional structure of the present utility model;

[0017] Figure 3 It is a schematic diagram of a partial three-dimensional expanded structure in the utility model;

[0018] Figure 4 It is a schematic diagram of a partial three-dimensional cross-sectional structure in the utility model.

[0019] In the figure: 1. Separation shell; 2. Fixing plate; 3. Through groove; 4. Blocking plate; 5. Collecting box; 6. Discharging mechanism; 61. Stepping motor; 62. Rotating rod; 63. Cam; 7. Servo motor; 8. Spur gear; 9. Mounting ring; 10. Gear ring; 11. Positioning frame; 12. Stirring rod; 13. Bearing seat; 14. Guide groove; 15. Magnet. DETAILED DESCRIPTION

[0020] In order to further illustrate the technical means and effects adopted by the present invention to achieve the predetermined purpose of the utility model, the following is a detailed description of the specific implementation method, structure, characteristics and effects of the present invention in combination with the accompanying drawings and preferred embodiments.

[0021] See also Figure 1-4As shown, a sample collection device for coal inspection includes a separation shell 1, the inner cavity of the separation shell 1 is fixedly connected to a fixed plate 2, through grooves 3 are opened on both sides of the top of the fixed plate 2, and the inner cavity of the through groove 3 is hinged with a blocking plate 4. A discharge mechanism 6 is installed on one side of the separation shell 1, under which the obtained coal can be poured onto the surface of the fixed plate 2. The blocking plate 4 can be supported by the discharge mechanism 6, so that the blocking plate 4 will not rotate easily. When a part of the coal needs to be taken out, the blocking plate 4 can be rotated under the action of the discharge mechanism 6. After the blocking plate 4 is tilted, the coal on its surface Under the action of its own gravity, it will fall downward through the through slot 3 to reduce the coal for sampling. The inner cavity of the separation shell 1 is slidably connected with a collection box 5, which can receive the fallen coal, so as to facilitate the subsequent staff to recycle and use the coal. Guide grooves 14 are provided on both sides of the bottom of the inner cavity of the separation shell 1. The inner wall of the guide groove 14 is slidably connected to the collection box 5. Under this action, the collection box 5 can be limited, so that the collection box 5 will not easily have a large position deviation when moving, which effectively improves the stability of the collection box 5. A magnet 1 is embedded on one side of the separation shell 1 5. The material of the collection box 5 is iron. The magnet 15 is used in conjunction with the collection box 5. Under this action, the collection box 5 can be limited, so that the collection box 5 will not move easily when it does not need to move, which effectively improves the stability of the collection box 5. A servo motor 7 is bolted to one side of the separation shell 1. The output shaft of the servo motor 7 is fixedly connected to the spur gear 8. A mounting ring 9 is fixedly connected to the top of the inner cavity of the separation shell 1. The surface of the mounting ring 9 is rotatably connected to the gear ring 10. The gear ring 10 and the surface of the spur gear 8 are meshed with each other. Under this action, the servo motor 7 can drive the spur gear 8 to rotate when it rotates. Thereby, the mounting ring 9 can rotate at the same time, and the interior of the gear ring 10 is fixedly connected to the positioning frame 11, and the inner wall of the positioning frame 11 is fixedly connected to the stirring rod 12. There are several stirring rods 12, and the stirring rod 12 is used in conjunction with the fixed plate 2. With the cooperation of the gear ring 10, the positioning frame 11 and the stirring rod 12, the stirring rod 12 can stir and mix the coal that needs to be reduced, so that the sample can be more uniform, thereby improving the accuracy of coal detection. Not only does it not require manual mixing by staff, reducing the workload of staff, but it also improves the efficiency of reduction.

[0022] The discharging mechanism 6 includes a stepper motor 61 bolted to one side of the separation shell 1. The output shaft of the stepper motor 61 passes through the interior of the separation shell 1 and is rotatably connected to the inner wall of the penetration point. The output shaft of the stepper motor 61 is fixedly connected to a rotating rod 62. Cams 63 are fixedly connected to both sides of the surface of the rotating rod 62. The surface of the cam 63 is movably connected to the bottom of the blocking plate 4. Under this action, the blocking plate 4 can be supported by the cam 63, so that the blocking plate 4 will not rotate easily. When the coal on the surface of the blocking plate 4 needs to be removed, the contact point of the cam 63 and the blocking plate 4 can be changed by the cooperation of the stepper motor 61 and the rotating rod 62, so that the blocking plate 4 can be rotated to dump the coal on its surface into the interior of the collecting box 5. One end of the rotating rod 62 is fixedly connected to the bearing seat 13, and the other side of the bearing seat 13 is fixedly connected to the inner wall of the separation shell 1. Under this action, the rotating rod 62 can be supported, so that the rotating rod 62 can be more stable when rotating, to avoid the rotating rod 62 being unstable and affecting the supporting effect of the cam 63 on the blocking plate 4.

[0023] Working principle: First, pour the sample to be reduced on the surface of the fixed plate 2, and then turn on the servo motor 7. Under the action of the servo motor 7, the gear ring 10 can drive the positioning frame 11 to rotate through the cooperation of the spur gear 8, and the positioning frame 11 can cooperate with the stirring rod 12 to stir the coal on the surface of the separation shell 1, so that the coal can be more uniform, which not only reduces the workload of the staff, but also is more convenient. When reduction is required, turn off the servo motor 7 and turn on the stepper motor 61. Under the action of the stepper motor 61, the rotating rod 62 can drive the cam 63 to rotate, thereby changing the contact point between the cam 63 and the blocking plate 4, so that the blocking plate 4 rotates, thereby pouring the coal on the top of the blocking plate 4 into the inside of the collecting box 5, and then the blocking plate 4 is returned to its original position by the stepper motor 61, and the coal is stirred again. The coal is reduced in this way repeatedly until the sample amount of coal is obtained and it can be taken out.

[0024] The above description is merely a preferred embodiment of the present invention and does not constitute any form of limitation to the present invention. Although the present invention has been disclosed as a preferred embodiment as above, it is not intended to limit the present invention. Any person skilled in the art can make some changes or modifications to equivalent embodiments using the technical contents disclosed above without departing from the scope of the technical solution of the present invention. However, any brief modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the technical solution of the present invention.

Claims

1. A sample collection device for coal inspection, comprising a collecting box (5), a separation shell (1), and a fixing plate (2) fixed to the inner cavity thereof, characterized in that: Also includes: Through slots (3) are provided on both sides of the top of the fixed plate (2), the inner cavity of the through slots (3) is hingedly connected to a blocking plate (4), a discharging mechanism (6) is installed on one side of the separation shell (1), a servo motor (7) is bolted to one side of the separation shell (1), and the output shaft of the servo motor (7) is fixedly connected to a spur gear (8); A mounting ring (9) is fixed above the inner cavity of the separation shell (1), the surface of the mounting ring (9) is rotatably connected to a gear ring (10), the interior of the gear ring (10) is fixedly connected to a positioning frame (11), and the inner wall of the positioning frame (11) is fixedly connected to a stirring rod (12).

2. A sample collection device for coal inspection according to claim 1, characterized in that: The discharging mechanism (6) comprises a stepping motor (61) bolted to one side of the separation shell (1) and a rotating rod (62) fixed to its output shaft, and cams (63) are fixedly connected to both sides of the surface of the rotating rod (62).

3. The sample collection device for coal inspection according to claim 2, characterized in that: One end of the rotating rod (62) is fixedly connected to a bearing seat (13), and the other side of the bearing seat (13) is fixedly connected to the inner wall of the separation shell (1).

4. The sample collection device for coal inspection according to claim 1, characterized in that: Guide grooves (14) are provided on both sides of the bottom of the inner cavity of the separation shell (1), and the inner walls of the guide grooves (14) are slidably connected to the collection box (5).

5. The sample collection device for coal inspection according to claim 1, characterized in that: A magnet (15) is embedded in one side of the separation shell (1), the collection box (5) is made of iron, and the magnet (15) is used in conjunction with the collection box (5).

6. The sample collection device for coal inspection according to claim 1, characterized in that: There are a plurality of stirring rods (12), and the stirring rods (12) are used in conjunction with the fixing plate (2).