Iron core tensioning device of amorphous alloy transformer

By introducing a moving structure, a pressing structure and a protective structure into the core tensioning device of the amorphous alloy transformer, the problems of the device's inconvenient movement and insufficient insulation are solved, higher stability and insulation are achieved, and the safety and applicability of the device are improved.

CN223321107UActive Publication Date: 2025-09-09ZHENGBIAN TECH CO LTD
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Patent Information

Application Number
CN202422713688.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-07
Publication Date
2025-09-09
Estimated Expiration
2034-11-07

AI Technical Summary

Technical Problem

The core tensioning device of the existing amorphous alloy transformer is inconvenient to move, resulting in uneven force, poor stability, and inconvenient insulation, which affects the safety and applicability during use.

Method used

A core tensioning device including a moving structure, a pressing structure and a protective structure is designed. The stable movement of the pulling plate is achieved through a threaded rod and a handwheel, and rubber pads and insulating pads are set to ensure the close connection and insulation of the core.

Benefits of technology

The stability and applicability of the core tensioning device are improved, damage or deformation caused by uneven force is avoided, the insulation effect is enhanced, and the safety and reliability of the device during use are ensured.

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Abstract

The utility model relates to the technical field of transformers, and provides an amorphous alloy transformer iron core tensioning device which comprises a base and a pulling plate, an iron core body is arranged at the top end of the base, and a moving structure is arranged at the top of the base. By arranging the moving structure and rotating the hand wheel, the hand wheel drives the threaded rod to rotate in the inner cavity, due to the fact that the directions of threads at the two ends of the threaded rod are opposite, the threaded rod drives the moving bases at the two ends of the threaded rod to move reversely, the moving bases drive the pulling plates to move, and the pulling plates drive the sliding blocks to move in the moving grooves; the pulling plate is arranged on the iron core body, the stability of the pulling plate in the moving process is enhanced, damage or deformation caused by uneven stress is avoided, the pulling plate drives the insulation pad to be fixed to one side of the iron core body, all parts of the iron core body are tightly combined, and the function that the device is convenient to tension is achieved; therefore, the stability of the iron core tensioning device of the amorphous alloy transformer during use is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of transformers, in particular to an iron core tensioning device for an amorphous alloy transformer. Background Art

[0002] The amorphous alloy transformer is a low-loss, high-efficiency power transformer that uses amorphous alloy materials as the magnetic core material. The core component of the transformer is the iron core, which plays a vital role in the working principle and performance of the transformer. The tensioning device applies appropriate pressure to tightly combine the various parts of the iron core, reducing loosening or deformation caused by vibration or external impact, thereby ensuring the normal operation and long-term stability of the transformer. Therefore, an amorphous alloy transformer iron core tensioning device is used;

[0003] To this end, the patent with announcement number CN205004142U discloses a core tensioning device for an amorphous alloy transformer, including a transformer base and an iron core located in the middle of the transformer base. The core tensioning device also includes a left clamp and a right clamp fixed to the transformer base, the left clamp and the right clamp facing each other and clamping the iron core in the middle; an intermediate pull plate is provided in the middle of the iron core, and insulating tubes are provided on both sides of the intermediate pull plate; a left pull plate and a right pull plate are provided on the inner sides of the left and right clamps facing each other, respectively; a screw passes through the through holes provided on the left clamp, the left pull plate, the intermediate pull plate, the right pull plate and the right clamp in sequence, as well as the insulating tubes located on both sides of the intermediate pull plate, and nuts are used to lock the two ends of the screw and the insulating tubes on both sides of the intermediate pull plate. The core tensioning device described in this utility model has a simple structure, is easy to install, has good stability, and has a good insulation effect;

[0004] Although the core tensioning device of the amorphous alloy transformer mentioned above locks the various components together through screws during use, it is inconvenient to move during use, making it inconvenient to make the core more uniformly stressed and to avoid damage or deformation caused by uneven stress, resulting in poor stability during use. Utility Model Content

[0005] The purpose of the utility model is to provide an iron core tensioning device for an amorphous alloy transformer, so as to solve the defect that the iron core tensioning device of the existing amorphous alloy transformer is inconvenient to move.

[0006] In order to solve the above technical problems, the utility model provides the following technical solutions: a core tensioning device for an amorphous alloy transformer, comprising a base and a tensioning plate;

[0007] An iron core body is provided at the top of the base, and a movable structure is provided at the top of the base, and the movable structure includes a built-in cavity, a threaded rod, a handwheel, a movable seat, a movable groove and a slider. The built-in cavity is opened at the top of the base, and movable grooves are opened inside the base on both sides of the built-in cavity. A threaded rod is provided inside the built-in cavity, and one end of the threaded rod extends to the outside of the base and is fixed with a handwheel. The outer sides of both ends of the handwheel are threadedly connected to the movable seat, and sliders are provided inside the movable grooves on both sides of the movable seat;

[0008] Both sides of the core body are provided with a protective structure, and one side of the protective structure is provided with a pull plate;

[0009] A pressing structure is provided on the top of the core body.

[0010] When the device is used, the movable structure is provided to realize the function of facilitating tensioning of the device, thereby improving the stability of the core tensioning device of the amorphous alloy transformer during use; the compression structure is provided to realize the function of facilitating compression of the device, thereby improving the applicability of the core tensioning device of the amorphous alloy transformer during use; and the protective structure is provided to realize the function of facilitating insulation of the device, thereby improving the safety of the core tensioning device of the amorphous alloy transformer during use.

[0011] Preferably, the threads at both ends of the threaded rod are in opposite directions, and the top end of the movable seat extends outside the base and is fixedly connected to the bottom end of the pull plate. When the handwheel is turned, the handwheel drives the threaded rod to rotate within the built-in cavity. Since the threads at both ends of the threaded rod are in opposite directions, the threaded rod drives the movable seats at both ends to move in opposite directions.

[0012] Preferably, the top end of the slider extends outside the base and is fixedly connected to the bottom end of the pull plate. The slider and base form a sliding structure via a movable slot. The movable seat drives the pull plate to move, and the pull plate drives the slider to move within the movable slot. The action of the slider enhances the stability of the pull plate during movement, thereby preventing damage or deformation caused by uneven force. The pull plate drives the insulating pad to be fixed to one side of the core body, thereby achieving a tight connection between the various parts of the core body.

[0013] Preferably, the compression structure includes a top plate, a rubber pad, a fixing nut, and a threaded post. The rubber pad is disposed at the top of the core body, the top plate being fixed to the top of the rubber pad. Threaded posts extend through both ends of the top plate, and fixing nuts are engaged with the outer sides of the threaded posts at the top of the top plate. Pressing the top plate causes the top plate to move outside the threaded posts, causing the top plate to drive the rubber pad to press against the top of the core body.

[0014] Preferably, the top plate and the threaded column form a sliding structure, and the bottom end of the threaded column is fixedly connected to the top end of the base. By turning the fixing nut with a wrench, the fixing nut moves outside the threaded column, fixing the fixing nut and the threaded column to each other, thereby causing the bottom end of the rubber pad to contact the top end of the core body, thereby preventing the core body from loosening.

[0015] Preferably, the protective structure includes an insulating pad, a chute, a rubber plate, and a connecting rubber plate. The insulating pads are arranged on both sides of the core body. The chute is evenly formed on one side of the interior of the pull plate. The chute is provided inside each rubber plate, and the connecting rubber plate is fixed to one side of each rubber plate. The insulating pad is moved to one side of the pull plate so that one end of the rubber plate contacts one end of the chute.

[0016] Preferably, the rubber sheet and the pull plate form a sliding structure via a chute, and one side of the connecting rubber sheet extends outside the pull plate and is fixedly connected to one side of the insulating pad. When the insulating pad is pulled, the insulating pad drives the rubber sheet into the chute via the connecting rubber sheet, effectively ensuring the insulation of the core body.

[0017] The utility model provides a core tensioning device for an amorphous alloy transformer, which has the following advantages:

[0018] By providing a moving structure, turning the handwheel, the handwheel drives the threaded rod to rotate inside the built-in cavity. Since the threads at both ends of the threaded rod are in opposite directions, the threaded rod drives the moving seats at both ends to move in opposite directions, the moving seat drives the pull plate to move, and the pull plate drives the slider to move inside the movable groove. Under the action of the slider, the stability of the pull plate during movement is enhanced, thereby avoiding damage or deformation caused by uneven force. The pull plate drives the insulating pad to be fixed to one side of the core body so that the various parts of the core body are tightly combined, realizing the function of facilitating tightening of the device, thereby improving the stability of the core tensioning device of the amorphous alloy transformer during use;

[0019] By providing a clamping structure, the top plate is pressed, and the top plate moves outside the threaded column, so that the top plate drives the rubber pad to press on the top of the core body. The fixing nut is rotated by a wrench, and the fixing nut moves outside the threaded column, so that the fixing nut and the threaded column are fixed to each other, and then the bottom end of the rubber pad is in conflict with the top end of the core body, thereby preventing the core body from loosening, realizing the function of facilitating clamping of the device, thereby improving the applicability of the core tensioning device of the amorphous alloy transformer when in use;

[0020] By providing a protective structure, the insulating pad is moved to one side of the pulling plate, so that one end of the rubber plate contacts one end of the slide groove, and the insulating pad is pulled. The insulating pad drives the rubber plate to move to the inside of the slide groove through the connecting rubber plate. Under the action of the insulating pad, the insulation of the core body is effectively guaranteed, and the function of facilitating insulation of the device is realized, thereby improving the safety of the core tensioning device of the amorphous alloy transformer when in use. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0022] Figure 2 For the utility model Figure 2 A in the middle is an enlarged structural diagram;

[0023] Figure 3 This is a schematic diagram of the main cross-sectional structure of the utility model;

[0024] Figure 4 This is a schematic diagram of the three-dimensional structure of the mobile structure section of the utility model;

[0025] Figure 5 It is a schematic diagram of the cross-sectional three-dimensional structure of the utility model.

[0026] Explanation of the reference numerals in the figure: 1. Base; 2. Moving structure; 201. Built-in cavity; 202. Threaded rod; 203. Handwheel; 204. Moving seat; 205. Movable groove; 206. Slider; 3. Pull plate; 4. Clamping structure; 401. Top plate; 402. Rubber pad; 403. Fixing nut; 404. Threaded column; 5. Core body; 6. Protective structure; 601. Insulating pad; 602. Slide groove; 603. Rubber plate; 604. Connecting rubber plate. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0028] See also Figure 1-Figure 5The utility model provides a core tensioning device for an amorphous alloy transformer, comprising a base 1 and a pulling plate 3. The top of the base 1 is provided with an iron core body 5. The top of the base 1 is provided with a moving structure 2. The moving structure 2 includes an inner cavity 201, a threaded rod 202, a hand wheel 203, a moving seat 204, a movable groove 205 and a slider 206. The inner cavity 201 is opened at the top of the base 1. The inner portion of the base 1 on both sides of the inner cavity 201 is provided with a movable groove 205. The inner portion of the inner cavity 201 is provided with a threaded rod 202. The threaded rod One end of 202 extends to the outside of the base 1 and is fixed with a handwheel 203. The outer sides of both ends of the handwheel 203 are threadedly connected to the movable seat 204. Sliders 206 are provided inside the movable grooves 205 on both sides of the movable seat 204. The thread directions of the two ends of the threaded rod 202 are opposite. The top of the movable seat 204 extends to the outside of the base 1 and is fixedly connected to the bottom end of the pull plate 3. The top of the slider 206 extends to the outside of the base 1 and is fixedly connected to the bottom end of the pull plate 3. The slider 206 and the base 1 form a sliding structure through the movable groove 205.

[0029] Reference Figure 3-Figure 5 As shown, the hand wheel 203 is rotated, and the hand wheel 203 drives the threaded rod 202 to rotate inside the built-in cavity 201. Since the threads at both ends of the threaded rod 202 are in opposite directions, the threaded rod 202 drives the movable seats 204 at both ends to move in opposite directions, and the movable seats 204 drive the pull plate 3 to move, and the pull plate 3 drives the slider 206 to move inside the movable groove 205. Under the action of the slider 206, the stability of the pull plate 3 during movement is enhanced, thereby avoiding damage or deformation caused by uneven force. The pull plate 3 drives the insulating pad 601 to be fixed on one side of the core body 5 so as to achieve a close combination of the various parts of the core body 5.

[0030] Protective structures 6 are provided on both sides of the core body 5, and the protective structure 6 includes insulating pads 601, slide grooves 602, rubber plates 603 and connecting rubber plates 604. The insulating pads 601 are provided on both sides of the core body 5, and slide grooves 602 are evenly opened on one side of the pull plate 3. Rubber plates 603 are provided inside the slide grooves 602, and connecting rubber plates 604 are fixed on one side of the rubber plates 603. The rubber plates 603 and the pull plate 3 form a sliding structure through the slide grooves 602. One side of the connecting rubber plate 604 extends to the outside of the pull plate 3 and is fixedly connected to one side of the insulating pad 601.

[0031] Reference Figure 1 and Figure 2 As shown, the insulating pad 601 is moved to one side of the pull plate 3 so that one end of the rubber plate 603 contacts one end of the slide groove 602, and the insulating pad 601 is pulled. The insulating pad 601 drives the rubber plate 603 to move to the inside of the slide groove 602 through the connecting rubber plate 604. Under the action of the insulating pad 601, the insulation of the core body 5 is effectively guaranteed.

[0032] A pull plate 3 is provided on one side of the protective structure 6, and a clamping structure 4 is provided at the top of the iron core body 5. The clamping structure 4 includes a top plate 401, a rubber pad 402, a fixing nut 403 and a threaded column 404. The rubber pad 402 is provided at the top of the iron core body 5, and the top of the rubber pad 402 is fixed with a top plate 401. The two ends of the top plate 401 are penetrated by threaded columns 404, and the outer sides of the threaded columns 404 at the top of the top plate 401 are engaged with fixing nuts 403. The top plate 401 and the threaded columns 404 constitute a sliding structure, and the bottom end of the threaded column 404 is fixedly connected to the top of the base 1.

[0033] Reference Figure 3 and Figure 5 As shown, by pressing the top plate 401, the top plate 401 moves outside the threaded column 404, so that the top plate 401 drives the rubber pad 402 to press on the top of the core body 5, and by turning the fixing nut 403 with a wrench, the fixing nut 403 moves outside the threaded column 404, so that the fixing nut 403 and the threaded column 404 are fixed to each other, and then the bottom end of the rubber pad 402 contacts the top of the core body 5, thereby preventing the core body 5 from loosening.

[0034] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A core tensioning device for an amorphous alloy transformer, comprising a base (1) and a tensioning plate (3); Its characteristics are: The top of the base (1) is provided with an iron core body (5), and the top of the base (1) is provided with a moving structure (2), the moving structure (2) comprising a built-in cavity (201), a threaded rod (202), a hand wheel (203), a moving seat (204), a movable groove (205) and a slider (206), the built-in cavity (201) is opened at the top of the base (1), the inside of the base (1) on both sides of the built-in cavity (201) is provided with a movable groove (205), the inside of the built-in cavity (201) is provided with a threaded rod (202), one end of the threaded rod (202) extends to the outside of the base (1) and is fixed with a hand wheel (203), the outer sides of both ends of the hand wheel (203) are threadedly connected to the moving seat (204), and the inside of the movable grooves (205) on both sides of the moving seat (204) are provided with sliders (206); Both sides of the core body (5) are provided with a protective structure (6), and one side of the protective structure (6) is provided with a pull plate (3); A pressing structure (4) is provided at the top end of the core body (5).

2. The core tensioning device for an amorphous alloy transformer according to claim 1, characterized in that: The threads at both ends of the threaded rod (202) are in opposite directions, and the top end of the movable seat (204) extends to the outside of the base (1) and is fixedly connected to the bottom end of the pull plate (3).

3. The core tensioning device for an amorphous alloy transformer according to claim 2, characterized in that: The top end of the slider (206) extends to the outside of the base (1) and is fixedly connected to the bottom end of the pull plate (3); the slider (206) and the base (1) form a sliding structure through a movable groove (205).

4. The core tensioning device for an amorphous alloy transformer according to claim 1, characterized in that: The clamping structure (4) comprises a top plate (401), a rubber pad (402), a fixing nut (403) and a threaded column (404); the rubber pad (402) is arranged at the top end of the core body (5); the top end of the rubber pad (402) is fixed with the top plate (401); both ends of the top plate (401) are penetrated by threaded columns (404); and the outer sides of the threaded columns (404) at the top end of the top plate (401) are engaged with fixing nuts (403).

5. The core tensioning device for an amorphous alloy transformer according to claim 4, characterized in that: The top plate (401) and the threaded column (404) form a sliding structure, and the bottom end of the threaded column (404) is fixedly connected to the top end of the base (1).

6. The core tensioning device for an amorphous alloy transformer according to claim 1, characterized in that: The protective structure (6) includes an insulating pad (601), a chute (602), a rubber plate (603) and a connecting rubber plate (604); the insulating pad (601) is arranged on both sides of the core body (5); a chute (602) is evenly opened on one side inside the pull plate (3); a rubber plate (603) is arranged inside the chute (602); and a connecting rubber plate (604) is fixed on one side of the rubber plate (603).

7. The core tensioning device for an amorphous alloy transformer according to claim 6, characterized in that: The rubber plate (603) and the pull plate (3) form a sliding structure through the sliding groove (602), and one side of the connecting rubber plate (604) extends to the outside of the pull plate (3) and is fixedly connected to one side of the insulating pad (601).

Citation Information

Patent Citations

  • Straining device unshakable in one's determination of metallic glass transformer

    CN205004142U