Winding assembly with winding nozzle wire outlet mechanism

By introducing a winding fork, a wire tube and a wire nozzle sheath into the winding assembly, and using a U-shaped wire threading channel and a C-shaped wire threading bar to achieve the downward bending of the copper wire, the problem of the complex structure of the existing winding nozzle is solved, and the installation is simplified and the entanglement of wire ends is avoided.

CN223321941UActive Publication Date: 2025-09-09NINGBO DEMENG MOTOR TECH CO LTD
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Patent Information

Application Number
CN202422544405.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-22
Publication Date
2025-09-09
Estimated Expiration
2034-10-22

AI Technical Summary

Technical Problem

The existing winding nozzle has a complex structure and needs to add multiple components inside the nozzle body, which makes installation inconvenient.

Method used

A winding assembly with a winding nozzle outlet mechanism is used, including a winding fork, a wire tube and a wire nozzle sheath. The downward bending of the copper wire is achieved through a U-shaped wire threading channel and a C-shaped wire threading stop bar. The wire nozzle sheath is set on the outside of the wire tube and is installed and disassembled using threaded holes, top screws and set screws.

Benefits of technology

The winding assembly structure is simplified, the number of parts is reduced, installation and disassembly are convenient, and the copper wire is ensured to be bent downward smoothly to avoid entanglement of the wire ends.

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Abstract

The utility model discloses a winding assembly with a winding nozzle wire outlet mechanism, which comprises a winding flying fork, a wire conduit communicated with the winding flying fork is inserted into one end of the winding flying fork, a wire outlet nozzle communicated with the wire conduit is arranged at the port of the other end of the wire conduit, a wire nozzle sheath is sleeved outside the other end of the wire conduit, and the wire nozzle sheath is sleeved outside the other end of the wire conduit. The wire nozzle sheath is close to the wire outlet nozzle, and one side edge of the wire nozzle sheath is provided with a U-shaped threading channel. The structure is few in components, simple in structure and convenient to install.
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Description

Technical Field

[0001] The utility model belongs to the technical field related to coil winding in the electrical industry, in particular to a winding component with a winding nozzle outlet mechanism. Background Art

[0002] The motor is a common mechanical equipment. During processing, copper wire needs to be wound on the stator of the motor. This work is generally completed by a winding machine. The winding assembly in the winding machine is one of the important parts that transports the copper wire to the winding stator. The winding nozzle in the winding assembly is its core component. During the winding process, it is best to ensure that the copper wire after coming out of the winding nozzle bends downward, because when bending downward, it can avoid the problem of the wire end winding or being wrapped around the winding nozzle during the winding process.

[0003] The existing winding nozzle, such as the winding machine nozzle structure disclosed in patent publication number CN203434817U, includes a wire tube and a wire nozzle body, one end of the wire nozzle body is provided with a through hole, a bearing is provided in the through hole, one end of the wire tube is fixedly connected to the bearing, and the other end of the wire nozzle body is provided with a support block, the support block is provided with a recess opposite to the through hole, and a rotatable wire bridge located in the recess, and a wire outlet hole connected to the recess is provided on the side wall surface of the support block. When this structure guides the copper wire, after the copper wire passes through the wire tube, it passes through the bending and guiding effect of the annular groove 11a, and then passes through the ceramic conduit, thereby changing the copper wire's passing-out angle (that is, ensuring that the copper wire bends downward after passing through the ceramic conduit). However, this structural setting requires the addition of a cylinder, a support shaft supporting the cylinder, and a pair of bearings inside the nozzle body. The inner ring of the bearing is fixed on the support shaft, and the cylinder is sleeved on the outer ring of the bearing. Therefore, this structural setting has many components and a complex structure. In addition, the structure needs to be installed inside the nozzle body, which makes installation inconvenient and therefore needs to be improved. Utility Model Content

[0004] The purpose of the utility model is to provide a winding assembly with a winding nozzle outlet mechanism, which solves the problem that the existing nozzle needs to add a cylinder, a support shaft supporting the cylinder and a pair of bearings inside the nozzle body, the inner ring of the bearing is fixed on the support shaft, and the cylinder is sleeved on the outer ring of the bearing. Therefore, the structure has many components and a complex structure. In addition, the structure needs to be installed inside the nozzle body, which makes installation inconvenient.

[0005] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:

[0006] The utility model is a winding assembly with a winding nozzle outlet mechanism, comprising a winding fork, one end of the winding fork is plugged with a wire tube connected to the winding fork, the other end of the wire tube is provided with a wire outlet nozzle connected to the wire tube at a port, the other end of the wire tube is externally connected with a wire nozzle sheath, the wire nozzle sheath is close to the wire outlet nozzle, and one side of the wire nozzle sheath is provided with a U-shaped wire threading channel.

[0007] Preferably, in order to limit the maximum movable trajectory on both sides of the copper wire, the U-shaped threading channel includes a C-shaped front stop line and a C-shaped rear stop line that are symmetrical in front and back, and a C-shaped threading stop bar distributed up and down is arranged between the C-shaped front stop line and the C-shaped rear stop line. The two C-shaped threading stop bars are arranged in a mirror image, and the two ends of the C-shaped threading stop bar are respectively connected to the ends of the corresponding C-shaped front stop line and the C-shaped rear stop line.

[0008] Preferably, in order to avoid damaging the copper wire, arc-shaped wire hanging chamfers are provided on the outer side and the inner side of the C-shaped wire threading bar.

[0009] Preferably, in order to facilitate the installation and disassembly of the wire nozzle sheath, an internal threaded hole is symmetrically provided on both sides of the wire nozzle sheath, and a positioning through hole is provided on both sides of the wire tube relative to the end close to the wire outlet nozzle. The internal threaded hole is aligned with a positioning through hole, and the internal threaded hole is connected to the internal thread with a top screw that can be inserted into the corresponding positioning through hole after being locked.

[0010] Preferably, in order to facilitate disassembly, the wire tube is provided with a positioning through hole 2 on both sides of the end away from the wire outlet nozzle, and the winding flying fork is provided with an internal threaded hole 2 aligned with the positioning through hole 2. Each internal threaded hole 2 is connected to the internal thread with a locking screw that can be inserted into the corresponding positioning through hole 2 after being locked.

[0011] Preferably, in order to adjust the length of the winding assembly, three positioning through holes 2 are provided on both sides of the wire tube and are spaced apart along the length direction of the wire tube, and the positioning through holes 2 on both sides are symmetrically arranged.

[0012] Preferably, a notch is provided on the other side of the nozzle sheath.

[0013] The utility model has the following beneficial effects: the outlet structure is simpler, with fewer components, and the wire mouth sheath is arranged on the outside of the wire tube, which is also convenient for assembly and later disassembly. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 A schematic diagram of the structure of a winding assembly with a winding nozzle outlet mechanism in Example 1 Figure 1 ;

[0015] Figure 2 A schematic diagram of the structure of a winding assembly with a winding nozzle outlet mechanism in Example 1 Figure 2 ;

[0016] Figure 3 This is a schematic diagram of the structure when the wire tube and the outlet nozzle are separated in Example 1;

[0017] Figure 4 Schematic diagram of the structure of the wire tube in Example 1;

[0018] Figure 5 Schematic diagram of the structure of the set screw in Example 1;

[0019] Figure 6 This is a schematic structural diagram of the winding flying fork in Example 1;

[0020] Figure 7 The structure of the nozzle sheath in Example 1 is shown as follows Figure 1 ;

[0021] Figure 8 The structure of the nozzle sheath in Example 1 is shown as follows Figure 2 ;

[0022] Figure 9 The structure of the nozzle sheath in Example 1 is shown as follows Figure 3 ;

[0023] Figure 10 Schematic diagram of the structure of the wire tube in Example 2.

[0024] Reference numerals:

[0025] Winding flying fork 1, wire tube 2, wire outlet nozzle 3, wire nozzle sheath 4, notch 401, U-shaped threading channel 5, C-shaped front block line 501, C-shaped rear block line 502, C-shaped threading block strip 503, arc-shaped hanging wire chamfer 504, internal threaded hole one 6, positioning through hole one 7, top screw 8, positioning through hole two 9, internal threaded hole two 10, set screw 11. DETAILED DESCRIPTION

[0026] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention. Obviously, the embodiments described are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0027] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.

[0028] Example 1

[0029] See also Figure 1-9 As shown, the present embodiment discloses a winding assembly with a winding nozzle outlet mechanism, comprising a winding fork 1, one end of the winding fork 1 is connected with a wire tube 2 connected with the winding fork 1, and the other end of the wire tube 2 is provided with a wire outlet nozzle 3 connected with the wire tube 2 at the port (how the wire outlet nozzle 3 is installed in the wire tube 2 belongs to the conventional technology in this field, so it is not described in detail here), the other end of the wire tube 2 is externally connected with a wire nozzle sheath 4, the wire nozzle sheath 4 is close to the wire outlet nozzle 3, and a U-shaped wire threading channel 5 is provided on one side of the wire nozzle sheath 4.

[0030] Preferably, in order to limit the maximum movable trajectory on both sides of the copper wire, the U-shaped threading channel 5 includes a C-shaped front stop line 501 and a C-shaped rear stop line 502 that are symmetrical in front and back, and a C-shaped threading stop bar 503 distributed up and down is arranged between the C-shaped front stop line 501 and the C-shaped rear stop line 502. The two C-shaped threading stop bars 503 are mirror-set, and the two ends of the C-shaped threading stop bar 503 are respectively connected to the ends of the corresponding C-shaped front stop line 501 and the C-shaped rear stop line 502. A notch 401 is provided on the other side of the wire mouth sheath 4. The notch 401 is provided to facilitate the insertion of the wire cutting mouth and facilitate the later wire cutting. The above-mentioned structural arrangement can limit the maximum position of the copper wire moving left and right.

[0031] Preferably, in order to avoid damaging the copper wire, the outer side and the inner side of the C-shaped threading stop 503 are provided with arc-shaped wire hanging chamfers 504. By providing the arc-shaped wire hanging chamfers 504, damage to the copper wire is avoided.

[0032] Preferably, in order to facilitate the installation and disassembly of the wire nozzle sheath 4, an internal threaded hole 6 is symmetrically provided on both sides of the wire nozzle sheath 4, and a positioning through hole 7 is provided on both sides of the wire tube 2 relative to the end close to the wire outlet nozzle 3. The internal threaded hole 6 is aligned with a positioning through hole 7, and the internal threaded hole 6 is connected to the internal thread with a top screw 8 which can be inserted into the corresponding positioning through hole 7 after being locked. The above-mentioned structural arrangement can facilitate the quicker disassembly of the wire nozzle sheath 4 in the later stage, and the wire nozzle sheath 4 can be directly removed when it is not needed.

[0033] Preferably, in order to facilitate disassembly, the wire tube 2 is provided with a positioning through hole 29 on both sides of the end away from the wire outlet nozzle 3, and the winding flying fork 1 is provided with an internal threaded hole 2 10 aligned with the positioning through hole 2 9. Each internal threaded hole 2 10 is connected to the internal thread with a locking screw 11 which can be inserted into the corresponding positioning through hole 2 9 after being locked. The above structural arrangement can facilitate the faster disassembly of the wire tube 2 in the later stage.

[0034] This structure is achieved by arranging a wire mouth sheath 4 on the outer side of the lower end of the wire tube 2. The copper wire passes through the wire tube 2 from one end of the winding fork 1 and then passes through the wire outlet mouth 3. Then, it passes through the U-shaped wire threading channel 5 on the side and then uses the bottom of the U-shaped wire threading channel 5 to bend downward (that is, the C-shaped wire threading stop 503 below) to ensure that the copper wire first passes through the wire outlet mouth 3 and then passes through the U-shaped wire threading channel 5 to achieve the first 90-degree bend. Then, it is bent downward by the C-shaped wire threading stop 503 to achieve the second 90-degree bend, that is, the operation of bending the copper wire downward is realized. In addition, the wire outlet structure is simpler and has fewer components. In addition, the wire mouth sheath 4 is arranged on the outer side of the wire tube 2, which is also convenient for assembly and later disassembly.

[0035] Example 2

[0036] See also Figure 10 As shown, the general structure of a winding assembly with a winding nozzle outlet mechanism disclosed in this embodiment is the same as that of Example 1, except that, as a preference, in order to adjust the length of the winding assembly, three positioning through holes 29 are provided on both sides of the wire tube 2 and are spaced apart along the length direction of the wire tube 2. The positioning through holes 29 on both sides are symmetrically arranged. In this embodiment, by providing positioning through holes 29 of different heights on the wire tube 2, the depth of the wire tube 2 inserted into the winding fork 1 can be different, thereby adjusting the length of the entire winding assembly.

[0037] The above are only preferred embodiments of the present invention and do not limit the present invention. Any modification to the technical solutions described in the aforementioned embodiments, any equivalent replacement of some of the technical features therein, and any modification, equivalent replacement, and improvement made are within the scope of protection of the present invention.

Claims

1. A winding assembly with a winding nozzle outlet mechanism, comprising a winding fork (1), one end of which is plugged with a wire tube (2) communicating with the winding fork (1), characterized in that: A wire outlet nozzle (3) communicating with the wire tube (2) is provided at the port at the other end of the wire tube (2); a wire nozzle sheath (4) is externally connected to the other end of the wire tube (2); the wire nozzle sheath (4) is close to the wire outlet nozzle (3); and a U-shaped wire threading channel (5) is provided on one side of the wire nozzle sheath (4).

2. A winding assembly with a winding nozzle outlet mechanism according to claim 1, characterized in that: The U-shaped threading channel (5) comprises a C-shaped front block line (501) and a C-shaped rear block line (502) that are symmetrical in front and back. A C-shaped threading bar (503) distributed vertically is provided between the C-shaped front block line (501) and the C-shaped rear block line (502). The two C-shaped threading bars (503) are arranged in a mirror image. The two ends of the C-shaped threading bar (503) are respectively connected to the ends of the corresponding C-shaped front block line (501) and the C-shaped rear block line (502).

3. A winding assembly with a winding nozzle outlet mechanism according to claim 2, characterized in that: The outer side and the inner side of the C-shaped threading strip (503) are both provided with arc-shaped thread hanging chamfers (504).

4. A winding assembly with a winding nozzle outlet mechanism according to claim 1, 2 or 3, characterized in that: An internal threaded hole (6) is symmetrically provided on both sides of the nozzle sheath (4), and a positioning through hole (7) is provided on both sides of the wire tube (2) relative to one end close to the outlet nozzle (3). The internal threaded hole (6) is aligned with a positioning through hole (7), and a top screw (8) that can be inserted into the corresponding positioning through hole (7) after being locked is connected to the internal thread of the internal threaded hole (6).

5. A winding assembly with a winding nozzle outlet mechanism according to claim 1, 2 or 3, characterized in that: The wire tube (2) is provided with a second positioning through hole (9) on both sides of the end away from the outlet nozzle (3), and the winding fly fork (1) is provided with two internal threaded holes (10) aligned with the second positioning through hole (9). Each of the second internal threaded holes (10) is connected to the internal thread with a locking screw (11) that can be inserted into the corresponding second positioning through hole (9) after being locked.

6. A winding assembly with a winding nozzle outlet mechanism according to claim 5, characterized in that: Three positioning through holes (9) are provided on both sides of the wire tube (2) and are spaced apart along the length direction of the wire tube (2). The positioning through holes (9) on both sides are symmetrically arranged.

7. A winding assembly with a winding nozzle outlet mechanism according to claim 1 or 2, characterized in that: The other side of the nozzle sheath (4) is provided with a notch (401).

Citation Information

Patent Citations

  • Wire nozzle structure of winding machine

    CN203434817U