Double-tank vacuum degasser

Through the design of the double-tank vacuum degasser and the coordination of the control valve, the continuous operation of the water pump is achieved, which solves the problem of frequent start and stop of the water pump, improves the vacuuming efficiency and degassing effect, and saves electricity.

CN223324083UActive Publication Date: 2025-09-12SHANDONG HONGXIANG POWER EQUIPMENT CO LTD
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Patent Information

Application Number
CN202422758027.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-13
Publication Date
2025-09-12
Estimated Expiration
2034-11-13

AI Technical Summary

Technical Problem

The water pump of the existing vacuum degasser needs to be started and stopped frequently, resulting in increased energy consumption and reduced vacuum efficiency of the equipment.

Method used

A double-tank design is adopted, and the continuous operation of the water pump is achieved through the coordinated control of the water inlet control valve, the drainage control valve, the automatic exhaust valve and the air release valve. A gas dispersion plate and gas dispersion components are set in the vacuum degassing tank to assist in degassing.

Benefits of technology

It improves the vacuuming efficiency of the equipment, reduces the intermittent operation of the water pump, saves electricity, and improves the degassing effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of degassers, and relates to a double-tank vacuum degasser which comprises a protective case, a water return pipeline and a water pump, a protective partition plate is arranged in the protective case, two vacuum degassing tanks are arranged on the protective partition plate and are both communicated with the water return pipeline, and the water pump is communicated with the water return pipeline. Water inlet control valves are arranged at the two vacuum degassing tanks and the water return pipeline; the two vacuum degassing tanks are both communicated with the input end of the water pump, drainage control valves are arranged at the positions where the two vacuum degassing tanks are communicated with the water pump, and the output end of the water pump is communicated with the water return pipe. The upper ends of the two vacuum degassing tanks are fixedly communicated with a three-way exhaust pipe together; two automatic exhaust valves and two deflation valves are respectively arranged on the three-way exhaust pipe; and a degassing auxiliary structure is also arranged in the vacuum degassing tank. According to the double-tank vacuum degasser, the vacuumizing efficiency can be effectively improved, and meanwhile, the degassing effect is good.
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Description

Technical Field

[0001] The utility model belongs to the technical field of vacuum degassing equipment and relates to a double-tank vacuum degassing machine. Background Art

[0002] A vacuum degasser is a device that uses vacuum suction to remove non-condensable gases from liquid feed. The function of a vacuum degasser is to remove air from the liquid feed, inhibit browning, oxidation of pigments, vitamins and nicotine substances, and prevent quality degradation; remove suspended particulate gas attached to the liquid feed, inhibit the floating of particles, and maintain a good appearance; prevent bubbling during canning and high-temperature sterilization that affects sterilization; and reduce corrosion to the inner wall of the container, playing an anti-corrosion role.

[0003] Most existing vacuum degassers are single tanks. The water pump stops working during the process of filling the tank with water, which causes the water pump to be started and stopped repeatedly. The intermittent operation of the water pump not only increases energy consumption, but also greatly reduces the vacuum efficiency of the equipment. Utility Model Content

[0004] The purpose of the utility model is to solve the above problems and provide a double-tank vacuum degasser.

[0005] To achieve the above-mentioned object, the utility model provides a double-tank vacuum degassing machine, comprising a protective case, a return water pipe located above the protective case, and a water pump located at the bottom of the protective case, wherein a protective baffle is provided above the water pump in the protective case, and two vacuum degassing tanks are provided on the baffle, and both the two vacuum degassing tanks are connected to the return water pipe, and both the two vacuum degassing tanks are provided with water inlet control valves at the locations where the two vacuum degassing tanks are connected to the return water pipe; both the two vacuum degassing tanks are connected to the input end of the water pump, and both the two vacuum degassing tanks are provided with drainage control valves at the locations where the two vacuum degassing tanks are connected to the water pump, and the output end of the water pump is connected to the return water pipe;

[0006] The upper ends of the two vacuum degassing tanks are fixedly connected to a three-way exhaust pipe, and the three-way exhaust pipe is respectively provided with two automatic exhaust valves and two air release valves;

[0007] The vacuum degassing tank is also provided with a degassing auxiliary structure.

[0008] Furthermore, the two vacuum degassing tanks are connected to the return water pipe through a three-way water inlet pipe;

[0009] The two vacuum degassing tanks are connected to the return water pipeline through a three-way drainage pipe.

[0010] Furthermore, a control device is fixedly installed on the upper side of the protective chassis, and the control device is used to control the water inlet control valve, the water discharge control valve, the automatic exhaust valve and the air release valve.

[0011] Furthermore, heat dissipation holes are provided on both sides of the lower portion of the protective chassis, a heat dissipation fan is installed at the bottom of the protective chassis, and the exhaust end of the heat dissipation fan faces the heat dissipation holes.

[0012] Furthermore, the degassing auxiliary structure includes a gas dispersion plate arranged on the upper inner side of the vacuum degassing tank, the gas dispersion plate is fixedly connected to the inner wall of the vacuum degassing tank, and a plurality of water leakage holes are opened on the surface of the gas dispersion plate.

[0013] Furthermore, the degassing auxiliary structure also includes a gas diffusion component located above the gas diffusion plate, the gas diffusion component includes a shaft rotatably connected to the vacuum degassing tank and a fan-shaped gas diffusion plate installed on the shaft, and a plurality of through holes are opened on the surface of the fan-shaped heat dissipation plate.

[0014] The beneficial effects of the utility model are as follows:

[0015] The double-tank vacuum degassing machine of the utility model can realize that while one vacuum degassing tank is being filled with water, a water pump is extracting water from another vacuum degassing tank by switching different water inlet control valves, water discharge control valves, automatic exhaust valves and air release valves. When the water of one vacuum degassing tank is completely extracted, the other vacuum degassing tank is filled with water again. The cooperation of several solenoid valves on the equipment enables the water pump to operate non-stop, greatly improving the vacuuming efficiency of the equipment and effectively avoiding intermittent operation of the water pump, thereby saving electricity.

[0016] In addition, by setting up the gas diffusion plate and the gas diffusion component, the water flow can be subjected to auxiliary degassing treatment, which effectively improves the degassing effect of the water flow or other liquids and improves the practical effect of the vacuum degasser. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the three-dimensional structure of a double-tank vacuum degasser according to one embodiment of the present invention;

[0018] Figure 2 This is a schematic diagram of the pipeline connection of a double-tank vacuum degasser according to one embodiment of the present invention;

[0019] Figure 3 This is a schematic cross-sectional view of the vacuum degassing tank of a double-tank vacuum degassing machine according to one embodiment of the present invention;

[0020] Figure 4 This is a schematic diagram of the top view of the fan-shaped diffuser plate of a double-tank vacuum degasser according to one embodiment of the present invention.

[0021] In the figure: 1. Protective chassis; 2. Return water pipe; 3. Water pump; 4. Protective partition; 5. Vacuum degassing tank; 12. Three-way water inlet pipe; 6. Water inlet control valve; 13. Three-way drain pipe; 7. Drain control valve; 20. Water outlet pipe; 8. Three-way exhaust pipe; 9. Automatic exhaust valve; 10. Air release valve; 14. Control device; 15. Heat dissipation hole; 16. Cooling fan; 17. Diffuser; 18. Shaft; 19. Fan-shaped diffuser. DETAILED DESCRIPTION

[0022] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be derived from these drawings without inventive effort.

[0023] The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments. The embodiments cannot be described one by one here, but the embodiments of the present invention are not limited to the following embodiments.

[0024] The utility model provides a double-tank vacuum degasser, comprising a protective case 1, a return water pipeline 2 and a water pump 3. The return water pipeline 2 is located above the protective case 1, and the water pump 3 is located at the inner bottom of the protective case 3.

[0025] According to one embodiment of the present invention, a protective partition 4 is provided above the water pump 3 in the protective chassis 1 to protect the water pump 3. Two vacuum degassing tanks 5 are provided on the protective partition 4. The upper ends of the two vacuum degassing tanks 5 are fixedly connected to the return water pipe 2 through a three-way water inlet pipe 12, and two water inlet control valves 6 are provided on the three-way water inlet pipe 5. The lower end of the vacuum degassing tank 5 is fixedly connected to the input end of the water pump 3 through a three-way drainage pipe 13, and two drainage control valves 7 are provided on the three-way drainage pipe 13. The output end of the water pump 3 is fixedly connected to the outlet pipe 20, and the end of the outlet pipe 20 away from the water pump 3 is fixedly connected to the return water pipe 2. The upper ends of the two vacuum degassing tanks 5 are commonly fixedly connected to a three-way exhaust pipe 8, and the three-way exhaust pipe 8 is provided with two automatic exhaust valves 9 and two air release valves 10. By setting the three-way The water inlet pipe 12, the three-way drainage pipe 13, the water outlet pipe 20, the three-way exhaust pipe 8, the water inlet control valve 6, the drainage control valve 7, the automatic exhaust valve 9 and the air release valve 10 are switched on and off to control different water inlet control valves 6, drainage control valves 7, the automatic exhaust valve 9 and the air release valve 10. It is possible to achieve that while one vacuum degassing tank 5 is being filled with water, the water pump 3 extracts water from another vacuum degassing tank 5. When the water of one vacuum degassing tank 5 is extracted, the other vacuum degassing tank 5 is filled with water again. The cooperation of several solenoid valves on the equipment allows the water pump 3 to operate non-stop, greatly improving the efficiency of the vacuuming of the equipment and effectively avoiding intermittent operation of the water pump 3, thereby saving electricity.

[0026] Specifically, a control device 14 is fixedly installed on the upper end of the protective chassis 1, and the water inlet control valve 6, the drainage control valve 7, the automatic exhaust valve 9 and the air release valve 10 are all connected to the programming controller signal in the control device 14. Through the programming controller in the control device 14, the water inlet control valve 6, the drainage control valve 7, the automatic exhaust valve 9 and the air release valve 10 can be programmed and controlled to achieve automatic operation.

[0027] According to one embodiment of the present invention, heat dissipation holes 15 are provided on both sides of the lower end of the protective chassis 1, and a heat dissipation fan 16 is fixedly connected to the right inner wall, and the exhaust end of the heat dissipation fan 16 is facing the heat dissipation holes 15. By providing the heat dissipation holes 15 and the heat dissipation fan 16, it is beneficial for the water pump 3 to work for a long time, and effectively avoids the water pump 3 from overheating and causing failure.

[0028] According to one embodiment of the present invention, the vacuum degassing tank 5 is further provided with a degassing assist structure 11. This degassing assist structure 11 comprises a degassing plate 17 disposed on the upper inner side of the vacuum degassing tank 5. The degassing plate 17 is fixedly connected to the inner wall of the vacuum degassing tank 5 and has a plurality of water holes formed on its surface. The degassing plate 17 and the water holes allow water to be degassed when it flows through the holes.

[0029] The degassing auxiliary structure 11 also includes a degassing component located above the degassing plate 17. The degassing component includes a shaft 18 and a plurality of fan-shaped degassing plates 19. The shaft 18 is rotatably connected to the inner wall of the vacuum degassing tank 5. The fan-shaped degassing plates 19 are fixedly connected to the outer surface of the shaft 18 in an annular array. A plurality of through holes are opened on the surface of the fan-shaped degassing plates 19, and the water outlet at the lower end of the three-way water inlet pipe 12 is directly facing the fan-shaped degassing plates 19 on one side of the shaft 18. By setting up the degassing component, the water outlet at the lower end of the three-way water inlet pipe 12 is used to impact the fan-shaped degassing plates 19, so that the plurality of fan-shaped degassing plates 19 and the shaft 18 can be rotated, part of the water flow will be dispersed, and the other part of the water flow will fall from the through holes, thereby realizing preliminary degassing of the water flow, and the falling water flow will fall from the leakage holes on the surface of the degassing plate 17, thereby realizing secondary degassing, effectively improving the degassing effect of water flow or other liquids, and improving the practicality of the vacuum degassing machine.

[0030] In this embodiment, the diffuser plate 17, the shaft 18 and the fan-shaped diffuser plate 19 are all made of stainless steel. This design can effectively increase the service life of the diffuser plate 17 and the diffuser assembly, while effectively preventing the diffuser plate 17 and the diffuser assembly from rusting.

[0031] The above description is merely one embodiment of the present invention and is not intended to limit the present invention. Those skilled in the art will readily appreciate that the present invention is susceptible to various modifications and variations. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A double-tank vacuum degasser, comprising a protective case (1), a return water pipe (2) located above the protective case (1), and a water pump (3) located at the bottom of the protective case (1), characterized in that: A protective baffle (4) is provided above the water pump (3) in the protective case (1), and two vacuum degassing tanks (5) are provided on the protective baffle (4). The two vacuum degassing tanks (5) are both connected to the return water pipe (2), and a water inlet control valve (6) is provided at the two vacuum degassing tanks (5) and the return water pipe (2); the two vacuum degassing tanks (5) are both connected to the input end of the water pump (3), and a drainage control valve (7) is provided at the connection point between the two vacuum degassing tanks (5) and the water pump (3), and the output end of the water pump (3) is connected to the return water pipe (2); The upper ends of the two vacuum degassing tanks (5) are fixedly connected to a three-way exhaust pipe (8), and the three-way exhaust pipe (8) is respectively provided with two automatic exhaust valves (9) and two air release valves (10); The vacuum degassing tank (5) is also provided with a degassing auxiliary structure (11).

2. The double-tank vacuum degasser according to claim 1, characterized in that: The two vacuum degassing tanks (5) are connected to the return water pipe (2) via a three-way water inlet pipe (12); The two vacuum degassing tanks (5) are connected to the return water pipe (2) via a three-way drainage pipe (13).

3. The double-tank vacuum degasser according to claim 1, characterized in that: A control device (14) is fixedly mounted on the upper side of the protective chassis (1), and the control device (14) is used to control the water inlet control valve (6), the water discharge control valve (7), the automatic exhaust valve (9), and the air release valve (10).

4. The double-tank vacuum degasser according to claim 1, characterized in that: Heat dissipation holes (15) are provided on both sides of the lower portion of the protective chassis (1), and a heat dissipation fan (16) is installed at the bottom of the protective chassis (1), with the exhaust end of the heat dissipation fan (16) facing the heat dissipation holes (15).

5. The double-tank vacuum degasser according to claim 1, characterized in that: The degassing auxiliary structure (11) comprises a gas dispersion plate (17) arranged on the upper inner side of the vacuum degassing tank (5); the gas dispersion plate (17) is fixedly connected to the inner wall of the vacuum degassing tank (5); and a plurality of water leakage holes are provided on the surface of the gas dispersion plate (17).

6. The double-tank vacuum degasser according to claim 5, characterized in that: The degassing auxiliary structure (11) further includes a gas dispersion assembly located above the gas dispersion plate (17), the gas dispersion assembly including a shaft (18) rotatably connected to the vacuum degassing tank (5) and a fan-shaped gas dispersion plate (19) mounted on the shaft (18), and a plurality of through holes are formed on the surface of the fan-shaped gas dispersion plate (19).