Glass bottle crusher

By designing a glass bottle crusher that includes crushing, dust removal and collection mechanisms, the problems of poor secondary crushing effect and inconvenient crushed glass transportation are solved, and efficient crushing and low-cost crushed glass transportation are achieved.

CN223324612UActive Publication Date: 2025-09-12WENZHOU DOXIDO ELECTRIC CO LTD

Patent Information

Application Number
CN202422526558.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-18
Publication Date
2025-09-12
Estimated Expiration
2034-10-18

AI Technical Summary

Technical Problem

Existing glass bottle crushers have poor secondary crushing effects, inconvenient debris transportation, complex filtration systems and high operating costs.

Method used

A glass bottle crusher is designed, which includes a crushing mechanism, a dust removal mechanism and a collection mechanism. The driving assembly drives the crushing roller and the mounting roller to achieve dust absorption and broken glass collection. The machine is easy to transport via a forklift and universal wheels.

Benefits of technology

It improves crushing efficiency, reduces equipment costs and operating difficulty, and realizes efficient transportation and recycling of broken glass.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223324612U_ABST
    Figure CN223324612U_ABST
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Abstract

The utility model relates to the technical field of crushers, in particular to a glass bottle crusher which comprises a crushing mechanism, a dust removal mechanism and a collecting mechanism, the dust removal mechanism is arranged on one vertical side of the crushing mechanism, the interiors of the dust removal mechanism and the crushing mechanism are mutually communicated, and a discharging box is arranged at the bottom of the crushing mechanism. A material guide plate used for controlling the moving direction of broken glass is arranged in the material discharging box, the collecting mechanism is arranged below one end of a material outlet of the material guide plate, and the material discharging box is communicated with the interior of the crushing mechanism. The dust removal mechanism is arranged, power generated when the driving assembly rotates is utilized, a first belt wheel, a transmission belt and a second belt wheel are matched to drive a rotating shaft to rotate, when the rotating shaft rotates, a bent blade is driven to rotate through a mounting roller, and then dust generated during crushing is absorbed into a dust collection box; and finally, discharging and collecting are conducted through the exhaust pipe, the equipment manufacturing cost is reduced, organic linkage is formed, starting and stopping do not need to be independently controlled, and the operation difficulty is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of crushers, in particular to a glass bottle crusher. Background Art

[0002] The recycling of waste glass bottles requires crushing them with a crusher, and then subsequent operations such as impurity removal and cleaning are carried out. In the existing technology, glass bottles are generally crushed using a crusher.

[0003] A search of CN 218048298 U discloses a glass bottle crusher that crushes glass bottles twice, and an exhaust fan is provided at the first crushing point to form a negative pressure to prevent impurities from flying out, thus solving the problem in the prior art that impurities may fly out during the crushing process and cause adverse effects on the surrounding environment.

[0004] However, the inventors have discovered that this technical solution still has at least the following defects:

[0005] First, most of the glass has been completely broken during the first crushing, and secondary crushing of the glass fragments cannot achieve a better crushing effect. Therefore, the manufacturing and installation costs are high, and the fragments are inconvenient to move during transportation, which affects the crushing efficiency. Secondly, using an exhaust fan to absorb the dust generated by the crushing requires an additional dust removal system, and the manual switch is inconvenient to use. At the same time, the filtration system is complex in design, which has a certain impact on the cost of use. Utility Model Content

[0006] In view of this, the purpose of the present invention is to propose a glass bottle crusher to solve the problems that the crushed slag is inconvenient to move during transportation, affecting the crushing efficiency, and the filtering system is complex in design and has high cost.

[0007] Based on the above purpose, the utility model provides a glass bottle crusher.

[0008] A glass bottle crusher includes a crushing mechanism, a dust removal mechanism, and a collection mechanism. The dust removal mechanism is arranged on one side of the crushing mechanism in a vertical direction and the interiors thereof are interconnected. A discharge box is provided at the bottom of the crushing mechanism. A guide plate is provided inside the discharge box for controlling the direction of the broken glass. The collection mechanism is arranged below one end of the discharge port of the guide plate. The discharge box is connected to the interior of the crushing mechanism.

[0009] The crushing mechanism includes a crushing box, a transmission shaft is inserted into the crushing box for transverse rotation, and the outer circumference of the transmission shaft located inside the crushing box is sleeved with a crushing roller, and the outer circumference of the crushing roller is evenly distributed with a plurality of crushing heads for squeezing glass bottles, and both ends of the transmission shaft are sleeved with bearing seats, and the bearing seats are respectively fixed to the outer wall of the crushing box. One end of the transmission shaft is provided with a driving assembly for driving the crushing roller to rotate;

[0010] The dust removal mechanism includes a dust collecting box provided on a vertical side of the crushing mechanism, the dust collecting box is provided with a rotating shaft for horizontal rotation, the rotating shaft is provided with a mounting roller on the outer circumference of the inner portion of the dust collecting box, a plurality of curved blades are distributed in an equidistant circumferential array on the outer circumference of the mounting roller, the dust collecting box is connected to the interior of the crushing box, and an exhaust pipe is provided on the end of the dust collecting box away from the crushing box;

[0011] The collecting mechanism comprises a collecting box arranged at one end of the discharge port of the discharge box.

[0012] Furthermore, the drive assembly includes a drive sprocket that is sleeved on one end of the transmission shaft, and the drive assembly also includes a motor that is arranged on the side of the crushing box away from the dust collection box, the motor output shaft sleeve is provided with an output sprocket, the output sprocket and the drive sprocket sleeve are provided with the same transmission chain, the lower part of the transmission chain is sleeved with a tensioning sprocket for controlling the tension of the transmission chain, the tensioning sprocket is rotatably connected to the outer wall of the crushing box, the bottom of the motor is provided with an electromechanical mounting plate, and the electromechanical mounting plate is fixed to the outer wall of the crushing box.

[0013] Furthermore, one of the transmission shafts is provided with a first pulley at one end away from the driving sprocket, and the rotating shaft is provided with a second pulley at one end close to the driving sprocket. The second pulley and the first pulley are provided with the same transmission belt.

[0014] Furthermore, a filter plate is vertically slidably inserted on one side of the dust collecting box close to the crushing box.

[0015] Furthermore, a push handle is provided on one side of the top of the collection box, and universal wheels and straight wheels are symmetrically provided at both ends of the bottom of the collection box.

[0016] Furthermore, fork sleeves are symmetrically arranged on the upper part of the collection box, and each of the fork sleeves is provided with a socket.

[0017] Furthermore, the tops of the fork leg sleeves are each provided with a sloped surface for facilitating the falling of broken glass.

[0018] Furthermore, a photoelectric switch is provided on one side of the discharge box close to the collection box, and the detection end of the photoelectric switch is directly above the collection box.

[0019] Furthermore, an integrated controller is provided on one side of the crushing box, an alarm light is provided on the top of the crushing box, and an output end of the integrated controller is electrically connected to an input end of the motor, the photoelectric switch and the alarm light.

[0020] Beneficial effects of the utility model:

[0021] 1. The utility model sets up a dust removal mechanism, utilizes the power of the rotation of the driving component, and cooperates with the first pulley, the transmission belt and the second pulley to drive the rotating shaft to rotate. When the rotating shaft rotates, the curved blades are driven to rotate through the installation roller, and then the dust generated during the crushing is absorbed into the dust collecting box, and finally discharged and collected through the exhaust pipe, thereby reducing the equipment manufacturing cost, forming an organic linkage and eliminating the need for separate start and stop control, thereby reducing the difficulty of operation.

[0022] 2. The utility model sets up a collection mechanism, and uses the fork of the forklift to insert into the socket of the fork sleeve to lift the collection box as a whole, which is convenient for rapid transportation. After unloading is completed, the collection box is quickly transported by controlling the push handle, universal wheel and straight wheel in the empty state, thereby forming a highly efficient recycling effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the technical solutions in the present invention or the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only for the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0024] Figure 1 This is a schematic diagram of the three-dimensional structure of an embodiment of the utility model;

[0025] Figure 2 This is a schematic diagram of the structure of the drive assembly of an embodiment of the utility model;

[0026] Figure 3 This is a schematic diagram of the crushing mechanism structure of an embodiment of the utility model;

[0027] Figure 4 Schematic diagram of the transmission structure of the dust removal mechanism of the embodiment of the present utility model;

[0028] Figure 5 This is a schematic diagram of the dust removal mechanism structure of an embodiment of the utility model;

[0029] Figure 6 This is a schematic diagram of the structure of the collection mechanism of an embodiment of the utility model;

[0030] Figure 7 This is a schematic diagram of the internal structure of the collection box according to an embodiment of the present utility model;

[0031] Figure 8 This is a schematic diagram of the top structure of the collection box according to an embodiment of the present utility model.

[0032] The following are marked in the figure:

[0033] 1. Crushing mechanism; 101. Crushing box; 102. Drive shaft; 103. Crushing roller; 104. Crushing head; 105. Bearing seat; 2. Discharge box; 3. Dust removal mechanism; 301. Dust collection box; 302. Rotating shaft; 303. Mounting roller; 304. Curved blade; 305. Exhaust pipe; 4. Collecting mechanism; 401. Collecting box; 402. Push handle; 403. Universal wheel; 404. Straight wheel; 405. Fork foot sleeve; 406. Socket; 407. Slope surface; 5. Motor; 6. Drive sprocket; 7. Tensioning sprocket; 8. Output sprocket; 9. Guide plate; 10. Filter plate; 11. First pulley; 12. Drive belt; 13. Second pulley; 14. Electromechanical mounting plate; 15. Photoelectric switch; 16. Warning light; 17. Integrated controller; 18. Drive chain. DETAILED DESCRIPTION

[0034] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with specific embodiments.

[0035] It should be noted that, unless otherwise defined, the technical or scientific terms used in this utility model should have the usual meanings understood by people with ordinary skills in the field to which this utility model belongs. The "first", "second" and similar words used in this utility model do not indicate any order, quantity or importance, but are only used to distinguish different components. "Include" or "comprise" and similar words mean that the elements or objects appearing before the word include the elements or objects listed after the word and their equivalents, without excluding other elements or objects. "Connect" or "connected" and similar words are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "Up", "down", "left", "right" and the like are only used to indicate relative position relationships. When the absolute position of the object being described changes, the relative position relationship may also change accordingly.

[0036] like Figures 1 to 8 As shown, a glass bottle crusher includes a crushing mechanism 1, a dust removal mechanism 3 and a collection mechanism 4. The dust removal mechanism 3 is arranged on one side of the crushing mechanism 1 vertically, and the interiors thereof are interconnected. A discharge box 2 is provided at the bottom of the crushing mechanism 1, and a guide plate 9 for controlling the direction of the broken glass is provided inside the discharge box 2. The collection mechanism 4 is arranged below one end of the discharge port of the guide plate 9, and the discharge box 2 is connected to the interior of the crushing mechanism 1.

[0037] The crushing mechanism 1 includes a crushing box 101, into which a drive shaft 102 is inserted for transverse rotation. The drive shaft 102 is located inside the crushing box 101 and is sleeved with a crushing roller 103 on its outer circumference. A plurality of crushing heads 104 for squeezing glass bottles are evenly distributed on the outer circumference of the crushing roller 103. Bearing seats 105 are sleeved at both ends of the drive shaft 102. The bearing seats 105 are respectively fixed to the outer wall of the crushing box 101. A drive assembly for driving the crushing roller 103 to rotate is provided at one end of the drive shaft 102.

[0038] The dust removal mechanism 3 includes a dust box 301 provided on one vertical side of the crushing mechanism 1. The dust box 301 is provided with a rotating shaft 302 for horizontal rotation. The rotating shaft 302 is located inside the dust box 301 and is provided with a mounting roller 303 on its outer circumference. A plurality of curved blades 304 are distributed in an equidistant circular array on the outer circumference of the mounting roller 303. The dust box 301 is connected to the interior of the crushing box 101. An exhaust pipe 305 is provided on the end of the dust box 301 away from the crushing box 101.

[0039] The collecting mechanism 4 includes a collecting box 401 provided at one end of the discharge port of the discharge box 2 .

[0040] In a specific embodiment, the drive assembly includes a drive sprocket 6, which is sleeved on one end of the transmission shaft 102. The drive assembly also includes a motor 5 arranged on the side of the crushing box 101 away from the dust collecting box 301. The output shaft sleeve of the motor 5 is provided with an output sprocket 8. The output sprocket 8 and the drive sprocket 6 are sleeved with the same transmission chain 18. The lower part of the transmission chain 18 is sleeved with a tensioning sprocket 7 for controlling the tension of the transmission chain 18. The tensioning sprocket 7 is rotatably connected to the outer wall of the crushing box 101. The bottom of the motor 5 is provided with an electromechanical mounting plate 14, and the electromechanical mounting plate 14 is fixed to the outer wall of the crushing box 101.

[0041] Specifically, one end of the transmission shaft 102 away from the driving sprocket 6 is provided with a first pulley 11, and the end of the rotating shaft 302 close to the driving sprocket 6 is provided with a second pulley 13. The second pulley 13 and the first pulley 11 are provided with the same transmission belt 12.

[0042] Specifically, a filter plate 10 is vertically slidably inserted into the dust collecting box 301 near the crushing box 101 .

[0043] Specifically, a push handle 402 is provided on one side of the top of the collection box 401, and universal wheels 403 and straight wheels 404 are symmetrically provided at both ends of the bottom of the collection box 401.

[0044] Specifically, fork sleeves 405 are symmetrically provided on the upper portion of the collection box 401 , and each of the fork sleeves 405 is provided with an insertion hole 406 .

[0045] Specifically, the top of the fork sleeve 405 is provided with a slope surface 407 for facilitating the falling of broken glass.

[0046] Specifically, a photoelectric switch 15 is provided on the side of the discharge box 2 close to the collection box 401 , and the detection end of the photoelectric switch 15 is directly above the collection box 401 .

[0047] Specifically, an integrated controller 17 is provided on one side of the crushing box 101 , and an alarm light 16 is provided on the top of the crushing box 101 . The output end of the integrated controller 17 is electrically connected to the input end of the motor 5 , the photoelectric switch 15 and the alarm light 16 .

[0048] Working principle: First, waste glass bottles are placed into the crushing box 101. Then, the integrated controller 17 controls the operation of the motor 5. The output shaft of the motor 5 drives the drive sprocket 6 to rotate. Under the cooperation of the transmission chain 18 and the tensioning sprocket 7, the transmission shaft 102 is driven to rotate synchronously in the same direction. The transmission shaft 102 drives the crushing head 104 to rotate through the crushing roller 103, thereby squeezing and crushing the glass bottles. The crushed glass slag falls into the discharge box 2 and falls into the collection box 401 through the cooperation of the guide plate 9 for collection.

[0049] When the glass bottles are crushed, the first pulley 11, the transmission belt 12 and the second pulley 13 cooperate to drive the rotating shaft 302 to rotate. When the rotating shaft 302 rotates, the mounting roller 303 drives the curved blades 304 to rotate, thereby absorbing the dust generated by the crushing into the dust collecting box 301, and finally discharged and collected through the exhaust pipe 305. The filter plate 10 is used to block the large particles and paper lamp fragments generated by the crushing.

[0050] When the broken glass inside the collection box 401 accumulates to a certain height, the photoelectric switch 15 detects the set threshold value of the accumulation height and then sends a signal to the integrated controller 17. The integrated controller 17 sends an operation signal to the alarm light 16 and controls the motor 5 to stop working.

[0051] Then, the fork of the forklift is inserted into the socket 406 of the fork sleeve 405 to lift the collection box 401 as a whole, thereby facilitating rapid transportation. After unloading is completed, the collection box 401 is quickly transported by controlling the push handle 402, universal wheel 403 and straight wheel 404 in an empty state, thereby achieving a highly efficient recycling effect.

[0052] The present invention is intended to cover all such substitutions, modifications and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the scope of protection of the present invention.

Claims

1. A glass bottle crusher, comprising a crushing mechanism (1), a dust removal mechanism (3) and a collection mechanism (4), characterized in that: The dust removal mechanism (3) is arranged on one side of the crushing mechanism (1) in a vertical direction, and the interiors thereof are interconnected. A discharge box (2) is provided at the bottom of the crushing mechanism (1), and a guide plate (9) for controlling the direction of the broken glass is provided inside the discharge box (2). The collecting mechanism (4) is arranged at a position below one end of the discharge port of the guide plate (9), and the discharge box (2) is connected to the interior of the crushing mechanism (1); The crushing mechanism (1) comprises a crushing box (101), wherein the crushing box (101) is provided with a transmission shaft (102) for transverse rotation, wherein the transmission shaft (102) is located inside the crushing box (101) and is provided with a crushing roller (103) on its outer circumference, wherein a plurality of crushing heads (104) for squeezing glass bottles are evenly distributed on the outer circumference of the crushing roller (103), wherein bearing seats (105) are provided at both ends of the transmission shaft (102), wherein the bearing seats (105) are respectively fixed to the outer wall of the crushing box (101), and a driving assembly for driving the crushing roller (103) to rotate is provided at one end of the transmission shaft (102); The dust removal mechanism (3) comprises a dust collecting box (301) arranged on one side of the crushing mechanism (1) in a vertical direction. The dust collecting box (301) is provided with a rotating shaft (302) for transverse rotation. The rotating shaft (302) is located inside the dust collecting box (301) and is provided with a mounting roller (303) on its outer circumference. The outer circumference of the mounting roller (303) is provided with a plurality of curved blades (304) distributed in an equidistant circular array. The dust collecting box (301) is connected to the interior of the crushing box (101). An exhaust pipe (305) is provided at one end of the dust collecting box (301) away from the crushing box (101). The collecting mechanism (4) comprises a collecting box (401) arranged at one end of the discharge port of the discharge box (2).

2. A glass bottle crusher according to claim 1, characterized in that: The drive assembly comprises a drive sprocket (6) both sleeved on one end of a transmission shaft (102), and the drive assembly further comprises a motor (5) arranged on a side of the crushing box (101) away from the dust collecting box (301), an output sprocket (8) being sleeved on an output shaft of the motor (5), the output sprocket (8) and the drive sprocket (6) being sleeved on the same transmission chain (18), a tensioning sprocket (7) for controlling the tension of the transmission chain (18) being sleeved on the lower part of the transmission chain (18), the tensioning sprocket (7) being rotatably connected to the outer wall of the crushing box (101), an electromechanical mounting plate (14) being provided at the bottom of the motor (5), and the electromechanical mounting plate (14) being fixed to the outer wall of the crushing box (101).

3. A glass bottle crusher according to claim 2, characterized in that: One of the transmission shafts (102) is sleeved with a first pulley (11) at one end away from the driving sprocket (6), and the rotating shaft (302) is sleeved with a second pulley (13) at one end close to the driving sprocket (6). The second pulley (13) and the first pulley (11) are sleeved with the same transmission belt (12).

4. A glass bottle crusher according to claim 3, characterized in that: A filter plate (10) is vertically slidably inserted on one side of the dust collecting box (301) close to the crushing box (101).

5. A glass bottle crusher according to claim 4, characterized in that: A push handle (402) is provided on one side of the top of the collection box (401), and universal wheels (403) and straight wheels (404) are symmetrically provided at both ends of the bottom of the collection box (401).

6. A glass bottle crusher according to claim 5, characterized in that: The upper portion of the collecting box (401) is provided with fork sleeves (405) in a transversely symmetrical manner, and each of the fork sleeves (405) is provided with a socket (406).

7. A glass bottle crusher according to claim 6, characterized in that: The top of each fork leg sleeve (405) is provided with a slope surface (407) for facilitating the falling of broken glass.

8. A glass bottle crusher according to claim 7, characterized in that: A photoelectric switch (15) is provided on one side of the discharge box (2) close to the collection box (401), and a detection end of the photoelectric switch (15) is directly above the collection box (401).

9. A glass bottle crusher according to claim 8, characterized in that: An integrated controller (17) is provided on one side of the crushing box (101), an alarm light (16) is provided on the top of the crushing box (101), and an output end of the integrated controller (17) is electrically connected to an input end of the motor (5), a photoelectric switch (15), and the alarm light (16).

Citation Information

Patent Citations

  • Glass bottle crusher

    CN218048298U

Cited By

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    CN121131033A