Vibration magnetic separation device

By adopting a vibrating magnetic separation device in the lithium battery recycling process and utilizing the combined design of a vibrating motor and a dust removal hood, the problems of incomplete separation of magnetic materials and dust waste are solved, and efficient separation of lithium battery metal particles and full recycling of resources are achieved.

CN223324717UActive Publication Date: 2025-09-12山东丰融新材料有限公司
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Patent Information

Application Number
CN202422433867.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-09
Publication Date
2025-09-12
Estimated Expiration
2034-10-09

AI Technical Summary

Technical Problem

When existing magnetic separation devices separate lithium battery metal particles, some magnetic materials are pressed underneath and difficult to separate, resulting in incomplete separation and low magnetic separation efficiency. At the same time, black powder cannot be recycled, resulting in waste of resources.

Method used

A vibration magnetic separation device is designed. A vibration motor is installed under the material conveying platform to evenly disperse the material. A dust removal cover and a magnetic suction module are installed above the conveying plate. A negative pressure fan is used to collect dust to achieve separation of magnetic and non-magnetic materials.

Benefits of technology

It improves the thoroughness of magnetic separation, reduces dust dispersion, and achieves efficient separation of lithium battery metal particles and full recycling of resources.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of solid material recovery, in particular to a vibration magnetic separation device which comprises an obliquely arranged material conveying table, the bottom of the material conveying table is connected with a rack through a spring, a vibration motor is arranged below the material conveying table, and a conveying flat plate is arranged on the material conveying table; a magnetic attraction frame is arranged above the material conveying table in a suspended mode, a magnetic material conveying belt is arranged at the bottom of the magnetic attraction frame, a magnetic attraction device is arranged on the inner side of the magnetic material conveying belt, and a magnetic trough is arranged below the discharging end of the magnetic material conveying belt and connected with a magnetic hopper. A dedusting cover is arranged above the conveying flat plate and close to the feeding end, the dedusting cover is not overlapped with the magnetic suction module in the vertical direction, a dedusting filter screen is arranged at the bottom of the dedusting cover, the top of the dedusting cover is connected with a dust hopper through a dedusting pipeline, and a negative pressure fan is arranged on the dedusting pipeline. According to the utility model, the magnetic separation of materials is more thorough; and a large amount of dust in the materials can be prevented from drifting away, and the dust is independently recycled.
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Description

Technical Field

[0001] The utility model relates to the technical field of solid material recovery, in particular to a vibration magnetic separation device. Background Art

[0002] Waste lithium batteries contain numerous recyclable components, including valuable metals and organic matter. Safe and efficient recycling of lithium batteries is a key issue in sustainable resource utilization. Existing waste lithium battery recycling processes primarily involve crushing the batteries, followed by high-temperature pyrolysis, screening, and sorting to recover products such as black powder, copper, iron, and aluminum.

[0003] In the recycling process for used lithium batteries, the batteries are crushed and then subjected to high-temperature pyrolysis to produce pyrolysis particles. The black powder is then screened and separated to produce lithium battery metal particles. The main components of lithium battery metal particles are iron, copper, and aluminum. Iron particles are ferromagnetic, so magnetic separation is typically used to separate the iron from the lithium battery metal particles. This facilitates the recycling of this iron and facilitates the subsequent separation of copper and aluminum.

[0004] Magnetic separation devices typically transport lithium battery metal particles via a conveyor belt. A magnetic suction device is installed above a portion of the conveyor belt to absorb the magnetic material (i.e., iron particles) contained within the lithium battery metal particles, achieving magnetic separation. However, during transportation on the conveyor belt, the material accumulates, and some of the magnetic material is pressed beneath the lithium battery metal particles, making it difficult for the magnetic suction device to capture it. This results in incomplete magnetic separation and low efficiency. Furthermore, a small amount of black powder is mixed with the lithium battery metal particles, which cannot be recycled by conventional magnetic separation devices, resulting in a waste of resources. Utility Model Content

[0005] In order to solve the problems that part of the magnetic material is pressed underneath when the existing magnetic separation device magnetically separates lithium battery metal particles, the magnetic separation is incomplete and the magnetic separation efficiency is low; the magnetic separation device cannot recycle and utilize black powder, resulting in waste of resources, the utility model provides a vibrating magnetic separation device, which can evenly disperse and spread the material on the conveying plate, so that the magnetic material in the material can be separated more thoroughly during the magnetic separation process; it can prevent the dust from being dispersed in large quantities due to the vibration of the material conveying platform, and at the same time recycle and utilize the dust in the material separately, and is particularly suitable for magnetic separation of lithium battery metal particles in the lithium battery recycling process.

[0006] The technical solution of the utility model is:

[0007] A vibrating magnetic separation device includes a material conveying platform, characterized in that the material conveying platform is arranged at an angle, with the higher end being the feed end and the lower end being the discharge end; the bottom of the material conveying platform is connected to the frame via a spring, a vibrating motor is arranged below the material conveying platform, and a conveying plate is arranged on the material conveying platform; a magnetic suction frame is suspended above the material conveying platform, and a magnetic suction module is arranged at the bottom of the magnetic suction frame;

[0008] A dust hood is provided above the conveyor plate near the feed end. The dust hood does not overlap with the magnetic module in the vertical direction. A dust filter is provided at the bottom of the dust hood. The top of the dust hood is connected to the dust hopper through a dust removal pipe, and a negative pressure fan is provided on the dust removal pipe.

[0009] The magnetic suction module includes a magnetic material conveyor belt, a magnetic suction device is provided on the inner side of the magnetic material conveyor belt, a magnetic material trough is provided below the discharge end of the magnetic material conveyor belt, and the magnetic material trough is connected to the magnetic hopper.

[0010] Furthermore, the inclination angle of the material conveying platform is 1°-5°.

[0011] Furthermore, a feeding device is provided above the feeding end of the material conveying platform, and a non-magnetic material trough is provided below the discharging end of the material conveying platform, and the non-magnetic material trough is connected to the non-magnetic material hopper.

[0012] Furthermore, the conveying plate is a stainless steel plate.

[0013] Furthermore, the pore size of the dust filter is 150 μm.

[0014] Furthermore, the magnetic attraction device is a permanent magnet or an electromagnet.

[0015] Furthermore, baffles are provided on both sides of the conveying plate to prevent the material from spilling out during the vibration process.

[0016] Furthermore, a height adjustment device is provided on the magnetic frame to adjust the height of the magnetic module.

[0017] Furthermore, the material of the magnetic material conveyor belt is rubber.

[0018] The beneficial effects of the present invention are:

[0019] 1. The vibrating magnetic separation device provided by this utility model features a vibration motor installed beneath the material conveyor platform. As the conveyor platform transports materials, the vibration motor vibrates the entire conveyor platform, evenly dispersing the materials across the conveyor platform. This prevents material accumulation and magnetic material from being trapped and difficult to separate during magnetic separation. This allows for more thorough separation of magnetic material, improving magnetic separation efficiency.

[0020] 2. This utility model features a dust hood above the conveyor platform, near the feed end. A dust filter is installed at the bottom of the hood, and a dust duct connects the top of the hood to a dust hopper. A negative pressure fan is installed in the duct. As the conveyor platform transports materials, dust mixed with the material is drawn through the dust hood into the duct and then into the dust hopper. This prevents the material from being dispersed due to the vibration of the conveyor platform, while also facilitating the separate recycling of this dust.

[0021] 3. This utility model is particularly suitable for magnetically separating lithium battery metal particles in lithium battery recycling processes. When applied to this process, the lithium battery metal particles can be magnetically separated into iron particles and a mixed copper and aluminum particle size. Meanwhile, the remaining black powder in the lithium battery metal particles is separately recovered into a dust hopper. This effective magnetic separation facilitates the separate recycling of different components. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, for ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.

[0023] Figure 1 Schematic diagram of the structure of the vibration magnetic separation device in Example 1.

[0024] In the figure, 1-material conveying platform, 11-spring, 12-vibration motor, 13-feeding device, 14-non-magnetic material trough, 15-non-magnetic hopper, 2-frame, 3-magnetic frame, 31-magnetic material conveyor belt, 32-magnetic device, 33-magnetic material trough, 34-magnetic hopper, 35-height adjustment device, 4-dust removal hood, 41-dust removal pipe, 42-negative pressure fan, 43-dust hopper. DETAILED DESCRIPTION

[0025] In order to enable those skilled in the art to better understand the technical solutions of the present invention, the following will be combined with the drawings of the embodiments of the present invention to clearly and completely describe the technical solutions of the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts should fall within the scope of protection of the present invention.

[0026] Example 1

[0027] A vibrating magnetic separation device includes a material conveying platform 1, which is tilted at an angle of 3°, with the higher end being the feed end and the lower end being the discharge end. The bottom of the material conveying platform 1 is connected to a frame 2 via a spring 11, a vibration motor 12 is provided below the material conveying platform 1, and a conveying plate made of stainless steel is provided on the material conveying platform 1. Baffles are provided on both sides of the conveying plate. A magnetic frame 3 is suspended above the material conveying platform 1, and a height adjustment device 35 is provided on the magnetic frame 3. A magnetic module is provided at the bottom of the magnetic frame.

[0028] A feeding device 13 is provided above the feeding end of the material conveying platform 1, and a dust removal cover 4 is provided above the conveying plate near the feeding end. The dust removal cover 4 does not overlap with the magnetic suction module in the vertical direction. A dust removal filter is provided at the bottom of the dust removal cover 4, and the pore size of the dust removal filter is 150μm; the top of the dust removal cover 4 is connected to the dust hopper 43 through the dust removal pipe 41, and a negative pressure fan 42 is provided on the dust removal pipe 41. A non-magnetic trough 14 is provided below the discharge end of the material conveying platform 1, and the non-magnetic trough 14 is connected to the non-magnetic hopper 15;

[0029] The magnetic suction module includes a magnetic material conveyor belt 31, which is made of rubber. A magnetic suction device 32 is provided on the inner side of the magnetic material conveyor belt 31, and the magnetic suction device 32 is a permanent magnet. A magnetic material trough 33 is provided below the discharge end of the magnetic material conveyor belt 31, and the magnetic material trough 33 is connected to the magnetic hopper 34.

[0030] The operating steps of Example 1 are:

[0031] (1) Turn on the negative pressure fan 42, the magnetic material conveyor belt 31, and the vibration motor 12 at the bottom of the material conveying platform 1;

[0032] (2) The material is fed into the feeding device 13, and the material falls on the conveying plate and vibrates forward toward the discharge end of the material conveying platform. During the conveying process, the vibration of the vibration motor 12 causes the material to be evenly dispersed and spread flat on the conveying plate;

[0033] (3) The material on the conveyor plate is transported to the bottom of the dust hood 4. The dust in the material is sucked up by the negative pressure fan 42. The dust with a diameter less than 150 μm passes through the dust filter and the dust removal pipe 41 in turn and enters the dust hopper 43.

[0034] (4) The material on the conveying plate is transported to the bottom of the magnetic suction module. The magnetic material in the material is sucked up by the magnetic suction device and adheres to the magnetic material conveyor belt 31. Then, it is transported to the discharge end of the magnetic material conveyor belt 31, falls into the magnetic material trough 33, and then enters the magnetic hopper 34.

[0035] (5) The remaining non-magnetic material on the conveyor plate is transported to the discharge end of the conveyor plate, falls into the non-magnetic material trough 14, and then enters the non-magnetic hopper 15.

[0036] Although the present invention has been described in detail with reference to the accompanying drawings and in conjunction with preferred embodiments, the present invention is not limited thereto. Without departing from the spirit and essence of the present invention, persons of ordinary skill in the art may make various equivalent modifications or substitutions to the embodiments of the present invention, and such modifications or substitutions shall fall within the scope of the present invention. Any changes or substitutions that can be easily conceived by persons skilled in the art within the technical scope disclosed in the present invention shall fall within the scope of protection of the present invention.

Claims

1. A vibration magnetic separation device, comprising a material conveying platform, characterized in that: The material conveying platform is tilted, with the higher end being the feed end and the lower end being the discharge end. The bottom of the material conveying platform is connected to the frame via a spring, a vibration motor is provided below the material conveying platform, and a conveying plate is provided on the material conveying platform. A magnetic frame is suspended above the material conveying platform, and a magnetic module is provided at the bottom of the magnetic frame. A dust hood is provided above the conveyor plate near the feed end. The dust hood does not overlap with the magnetic module in the vertical direction. A dust filter is provided at the bottom of the dust hood. The top of the dust hood is connected to the dust hopper through a dust removal pipe, and a negative pressure fan is provided on the dust removal pipe. The magnetic suction module includes a magnetic material conveyor belt, a magnetic suction device is provided on the inner side of the magnetic material conveyor belt, a magnetic material trough is provided below the discharge end of the magnetic material conveyor belt, and the magnetic material trough is connected to the magnetic hopper.

2. The vibration magnetic separation device according to claim 1, characterized in that The inclination angle of the material conveying table is 1°-5°.

3. The vibration magnetic separation device according to claim 1, characterized in that A feeding device is provided above the feeding end of the material conveying platform, and a non-magnetic material trough is provided below the discharging end of the material conveying platform, and the non-magnetic material trough is connected to the non-magnetic material hopper.

4. The vibration magnetic separation device according to claim 1, characterized in that The conveyor plate is made of stainless steel.

5. The vibration magnetic separation device according to claim 1, characterized in that: The pore size of the dust filter is 150μm.

6. The vibration magnetic separation device according to claim 1, characterized in that: The magnetic attraction device is a permanent magnet or an electromagnet.

7. The vibration magnetic separation device according to claim 1, characterized in that: Baffles are provided on both sides of the conveying plate.

8. The vibration magnetic separation device according to claim 1, wherein: A height adjustment device is provided on the magnetic frame.

9. The vibration magnetic separation device according to claim 1, wherein: The material of the magnetic conveyor belt is rubber.