Rolling screen for sunning tea leaves
By introducing a design in which the mounting seat reciprocates up and down in the tumbling screen for drying tea leaves, the problem of uneven drying of tea leaves is solved, and the uniform turning of tea leaves and the improvement of drying effect are achieved.
Patent Information
- Application Number
- CN202422281636.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-18
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2034-09-18
AI Technical Summary
When a large amount of tea leaves are processed using the existing tumble screen for sun-drying tea leaves, some tea leaves are difficult to be evenly exposed to sunlight, resulting in poor sun-drying effect.
The design of the mounting seat inside the drum screen swinging back and forth, combined with the motor drive, makes the tea leaves in the drum screen turn evenly, ensuring that all the tea leaves are evenly exposed to sunlight.
It improves the uniformity and effect of tea leaves drying, avoids base wear and extends the service life of the equipment.
Smart Images

Figure CN223324948U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of tea processing, in particular to a tumbling screen for sun-drying tea leaves. Background Art
[0002] Tea processing is a complex process that transforms fresh tea leaves into drinkable products, involving multiple steps. Sun-drying tea leaves is an important step in the primary processing of tea. The purpose of sun-drying tea leaves is to evaporate the moisture in the fresh tea leaves moderately through the exposure to natural sunlight, promote the transformation of the substances contained in the tea leaves, and thus form the unique aroma and taste of the tea leaves. In the process of sun-drying tea leaves, it is necessary to use a tea sun-drying tumbler to sieve the tea leaves, which can effectively ensure the efficiency of sun-drying tea leaves.
[0003] The existing tumbler screen for sun-drying tea leaves is constructed by pouring the tea leaves to be sun-dried into a drum inside the tumbler screen, and then using a motor to drive the drum to rotate. The rotation of the drum drives the tea leaves inside to be tumbled, thereby achieving tumbling and screening of the tea leaves. However, in actual use, since the amount of tea leaves that need to be sun-dried at one time is large, some of the tea leaves will be concentrated at the bottom end of the drum under the action of gravity during the tumbler screening process. The tea leaves concentrated at the bottom end of the drum are difficult to be exposed to sunlight, resulting in poor sun-drying effect. Utility Model Content
[0004] In view of this, the present invention addresses the deficiencies of the existing technology and provides a tumbling screen for sun-drying tea leaves. By driving the drum screen installed on the mounting seat to swing back and forth up and down during its own rotation, the tea leaves in the drum screen can be turned over quickly and evenly, so that the tea leaves in the drum screen can be evenly exposed to sunlight, which can effectively improve the sun-drying effect of the tea leaves.
[0005] In order to solve the above technical problems, the technical solution adopted by the utility model is: a tumbling screen for sun-drying tea leaves, comprising a base, the upper surface of the base is provided with two U-shaped rotating seats symmetrically distributed front and back, a bracket is rotatably arranged between the two U-shaped rotating seats, the upper surface of the bracket is provided with a plurality of evenly distributed mounting seats, a drum screen is rotatably arranged between the mounting seats, and sealing plates are rotatably arranged on the left and right sides of the drum screen, the outer arc surface of the drum screen is provided with a plurality of evenly distributed external gear rings, the upper surface of the bracket is provided with a plurality of evenly distributed supports, the interior of the supports are all rotatably provided with gears through rotating shafts, the gears are respectively meshed with adjacent external gear rings, the supports are also provided with an electric control unit for driving the drum screen to rotate, and the base is also provided with a drive module for driving the drum screen to swing; the lower surface of the base is threaded with a plurality of evenly distributed support feet.
[0006] As a further improvement of the present invention, the electronic control unit includes a U-shaped seat 1 evenly arranged on the upper surface of the bracket, and a dual-axis motor is arranged inside the U-shaped seat 1. The U-shaped seat 1 is respectively provided with a linkage shaft for rotation with adjacent supports, and the linkage shaft is respectively fixed to the adjacent rotating shaft through a coupling, and the output shaft of the dual-axis motor is respectively fixed to the adjacent linkage shaft through a coupling.
[0007] As a further improvement of the present invention, the driving module includes guide rails evenly arranged on the support, the outer side surfaces of the guide rails are slidably provided with sliding rings, the bottom ends of the sliding rings are rotatably provided with driving rods, and the driving rods are slidably connected to the base, and a rotating frame is arranged inside the base through the rotating rod, and a sliding rod is rotatably provided between the two adjacent driving rods in front and behind. Two symmetrically distributed sliding grooves are provided on the front and rear sides of the rotating frame, and the sliding rods are respectively installed in cooperation with adjacent sliding grooves. A driving unit for driving the rotating frame to rotate is also provided on the base; the driving unit includes a worm gear symmetrically fixed on the outer arc surface of the rotating rod, and two U-shaped seats symmetrically distributed front and back are provided at the internal bottom end of the base, and worms are rotatably provided inside the U-shaped seat 2, and the worms are respectively meshed with adjacent worm gears. A driving assembly for driving the worm to rotate is also provided on the U-shaped seat 2; the driving assembly includes a driving motor arranged on the right side of the U-shaped seat 2, and the output shaft of the driving motor is fixed to the adjacent worm gears by a coupling.
[0008] As a further improvement of the present invention, a control panel is provided on the front side of the base, and the dual-axis motor and the drive motor are both electrically connected to the control panel.
[0009] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0010] First, the dual-axis motor drives the linkage shaft connected to it to rotate, and the meshing relationship between the gear and the outer gear ring drives the drum screen where the outer gear ring is located to rotate, so that the drum screen drives the tea leaves inside it to roll and sieve.
[0011] Secondly, the output shaft of the drive motor drives the worm connected to it to rotate forward and reverse, and the mounting seat is driven to swing back and forth continuously through the cooperation of the rotating frame, sliding groove, sliding rod, driving rod, sliding ring and guide rail.
[0012] Thirdly, by driving the drum screen installed on the mounting seat to swing back and forth in the process of its own rotation, the tea leaves in the drum screen can be turned over quickly and evenly, which can effectively improve the sun-drying effect of the tea leaves.
[0013] Fourthly, by supporting the base with the legs, the wear and tear caused by long-term contact between the base and the ground can be effectively avoided during use. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The present invention will be further described in detail below with reference to the accompanying drawings and specific implementation methods.
[0015] Figure 1 It is a structural diagram of the utility model;
[0016] Figure 2 This is a schematic diagram of the internal cross-sectional structure of the present invention;
[0017] Figure 3 This is an enlarged structural diagram of point A of the present utility model;
[0018] Figure 4 It is a schematic diagram of the internal planar structure of the present utility model.
[0019] In the figure: 101, base; 102, support leg; 103, U-shaped rotating seat; 104, bracket; 105, mounting seat; 106, drum screen; 107, sealing plate; 108, outer gear ring; 109, support; 110, gear; 111, U-shaped seat 1; 112, dual-axis motor; 113, linkage shaft; 201, guide rail; 202, sliding ring; 203, drive rod; 204, rotating frame; 205, rotating rod; 206, U-shaped seat 2; 207, worm; 208, worm wheel; 209, drive motor; 301, control panel. DETAILED DESCRIPTION
[0020] To better understand the present invention, the following examples further illustrate the present invention. However, the present invention is not limited to the following examples. In the following description, numerous specific details are provided to provide a more thorough understanding of the present invention. However, it is obvious to those skilled in the art that the present invention can be practiced without one or more of these details.
[0021] like Figure 1 、 2 4, it includes a base 101, and two U-shaped rotating seats 103 symmetrically distributed front and back are provided on the upper surface of the base 101, and a bracket 104 is rotatably provided between the two U-shaped rotating seats 103, and a plurality of evenly distributed mounting seats 105 are provided on the upper surface of the bracket 104, and a drum screen 106 is rotatably provided between the mounting seats 105, and sealing plates 107 are rotatably provided on the left and right sides of the drum screen 106, and a plurality of evenly distributed outer gear rings 108 are provided on the outer arc surface of the drum screen 106, and a plurality of evenly distributed supports 109 are provided on the upper surface of the bracket 104, and gears 110 are rotatably provided inside the supports 109 through rotating shafts, and the gears 110 are respectively meshed and connected with adjacent outer gear rings 108, and an electric control unit for driving the drum screen 106 to rotate is also provided on the support 109, and a driving module for driving the drum screen 106 to swing is also provided on the base 101.
[0022] like Figure 1 、 2 As shown in Figure 4, the electronic control unit includes a U-shaped seat 111 evenly arranged on the upper surface of the bracket 104, and a dual-axis motor 112 is provided inside the U-shaped seat 111. A linkage shaft 113 is rotatably provided between the U-shaped seat 111 and the adjacent supports 109. The linkage shaft 113 is fixed to the adjacent rotating shafts through couplings, and the output shafts of the dual-axis motor 112 are fixed to the adjacent linkage shafts 113 through couplings.
[0023] like Figure 2 、 3 As shown in Figure 4, the driving module includes a guide rail 201 uniformly arranged on the support 109, the outer side of the guide rail 201 is slidably provided with a sliding ring 202, the bottom end of the sliding ring 202 is rotatably provided with a driving rod 203, the driving rod 203 is slidably connected to the base 101, the interior of the base 101 is rotatably provided with a rotating frame 204 through a rotating rod 205, and a sliding rod is rotatably provided between the two adjacent driving rods 203. The front and rear sides of the rotating frame 204 are provided with two symmetrically distributed sliding grooves, and the sliding rods are respectively installed in conjunction with the adjacent sliding grooves. The base 101 is also provided with a rotating frame 204 for driving the rotating frame 204. The driving unit for rotating the movable frame 204; the driving unit includes a worm gear 208 symmetrically fixedly mounted on the outer arc surface of the rotating rod 205, and two U-shaped seats 206 symmetrically distributed front and back are provided at the inner bottom end of the base 101, and worms 207 are rotatably arranged inside the U-shaped seats 206, and the worms 207 are respectively engaged with adjacent worm gears 208. A driving assembly for driving the worm 207 to rotate is also provided on the U-shaped seat 206; the driving assembly includes a driving motor 209 arranged on the right side of the U-shaped seat 206, and the output shafts of the driving motors 209 are respectively fixed to the adjacent worms 207 through couplings.
[0024] like Figure 1 As shown, a control panel 301 is provided on the front side of the base 101 , and the dual-axis motor 112 and the drive motor 209 are both electrically connected to the control panel 301 .
[0025] During the tea processing process, when the tea leaves need to be dried, the personnel rotate the sealing plate 107 to open the drum screen 106, and then pour an appropriate amount of tea leaves into the drum screen 106; the operation of the dual-axis motor 112 and the drive motor 209 is regulated by the control panel 301. The dual-axis motor 112 drives the linkage shaft 113 connected thereto to rotate, so that the linkage shaft 113 drives the rotating shaft connected thereto to rotate, and then drives the gears 110 on the left and right sides to rotate synchronously, and the meshing relationship between the gear 110 and the outer gear ring 108 drives the drum screen 106 where the outer gear ring 108 is located to rotate, so that the drum screen 106 drives the tea leaves inside it to roll and sieve; the output shaft of the drive motor 209 drives the worm 207 connected thereto to rotate forward and reverse, so that the worm 207 drives the worm gear 207 meshing with it. 08 rotates, causing the rotating frame 204 to rotate in a forward and reverse cycle. During the rotation of the rotating frame 204, the sliding rod slides inside the sliding groove, and then the left driving rod 203 is extended and the right driving rod 203 is retracted or the right driving rod 203 is extended and the left driving rod 203 is retracted through the cooperation of the sliding rod and the sliding groove. At this time, the driving rod 203 and the sliding ring 202 rotate, and the sliding ring 202 slides with the guide rail 201, and then the mounting seat 105 is driven to swing back and forth continuously through the cooperation of the rotating frame 204, the sliding groove, the sliding rod, the driving rod 203, the sliding ring 202 and the guide rail 201, thereby driving the drum screen 106 installed on the mounting seat 105 to swing back and forth in the process of its own rotation, which can make the tea in the drum screen 106 quickly and evenly turned over, and can effectively improve the drying effect of the tea.
[0026] According to another embodiment of the present invention, Figure 1 、 2 As shown in Figure 4, the lower surface of the base 101 is threadedly connected with a plurality of evenly distributed legs 102. During use, the base 101 is supported by the legs 102, which can effectively avoid wear and tear caused by long-term contact between the base 101 and the ground.
[0027] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model and are not limiting. Other modifications or equivalent substitutions made to the technical solution of the utility model by ordinary technicians in this field should be included in the scope of the claims of the utility model as long as they do not depart from the spirit and scope of the technical solution of the utility model.
Claims
1. A tumbler screen for sun-drying tea leaves, comprising a base (101), characterized in that: The upper surface of the base (101) is provided with two U-shaped rotating seats (103) symmetrically distributed front and back, a bracket (104) is rotatably provided between the two U-shaped rotating seats (103), a plurality of evenly distributed mounting seats (105) are provided on the upper surface of the bracket (104), a drum screen (106) is rotatably provided between the mounting seats (105), a sealing plate (107) is rotatably provided on both the left and right sides of the drum screen (106), and a plurality of evenly distributed mounting seats (105) are provided on the outer arc surface of the drum screen (106). The outer gear ring (108) is distributed, and the upper surface of the bracket (104) is provided with a plurality of evenly distributed supports (109). The interior of the supports (109) is provided with gears (110) that are rotated by a rotating shaft. The gears (110) are respectively engaged with adjacent outer gear rings (108). The supports (109) are also provided with an electric control unit for driving the drum screen (106) to rotate, and the base (101) is also provided with a drive module for driving the drum screen (106) to swing.
2. The tumbler screen for sun-drying tea leaves according to claim 1, characterized in that: The electric control unit comprises a U-shaped seat (111) uniformly arranged on the upper surface of the bracket (104), a double-axis motor (112) is arranged inside the U-shaped seat (111), a linkage shaft (113) is rotatably arranged between the U-shaped seat (111) and the adjacent support (109), the linkage shaft (113) is fixed to the adjacent rotating shaft through a coupling, and the output shaft of the double-axis motor (112) is fixed to the adjacent linkage shaft (113) through a coupling.
3. The tumbler screen for sun-drying tea leaves according to claim 2, characterized in that: The driving module comprises a guide rail (201) uniformly arranged on the support (109), the outer side surface of the guide rail (201) is slidably provided with a sliding ring (202), the bottom end of the sliding ring (202) is rotatably provided with a driving rod (203), the driving rod (203) is slidably connected to the base (101), the interior of the base (101) is rotatably provided with a rotating frame (204) through a rotating rod (205), a sliding rod is rotatably provided between two adjacent driving rods (203) in front and back, and two symmetrically distributed sliding grooves are provided on the front and rear sides of the rotating frame (204), and the sliding rods are respectively installed in conjunction with adjacent sliding grooves. The base (101) is also provided with a driving unit for driving the rotating frame (204) to rotate.
4. The tumbler screen for sun-drying tea leaves according to claim 3, characterized in that: The driving unit comprises a worm wheel (208) symmetrically fixedly sleeved on the outer arc surface of the rotating rod (205); the inner bottom end of the base (101) is provided with two U-shaped seats (206) symmetrically distributed front and back; the interior of each U-shaped seat (206) is provided with a worm (207) for rotation; the worm (207) is respectively engaged with the adjacent worm wheel (208); and the U-shaped seat (206) is also provided with a driving assembly for driving the worm (207) to rotate.
5. The tumbler screen for sun-drying tea leaves according to claim 4, characterized in that: The driving assembly includes a driving motor (209) arranged on the right side of the second U-shaped seat (206), and the output shaft of the driving motor (209) is fixed to the adjacent worm gears (207) through a coupling.
6. The tumbler screen for sun-drying tea leaves according to claim 5, characterized in that: A control panel (301) is provided on the front side of the base (101), and the dual-axis motor (112) and the drive motor (209) are both electrically connected to the control panel (301).
7. The tumbler screen for sun-drying tea leaves according to claim 1, characterized in that: The lower surface of the base (101) is threadedly connected to a plurality of evenly distributed supporting legs (102).