Grain conveying and dust removing device
By designing a grain conveying dust removal device and using fans, water spray heads and wind shields to separate dust, the problem of dust being difficult to clean during grain transportation is solved, efficient dust removal and air recycling are achieved, and the quality of grain storage is improved.
Patent Information
- Application Number
- CN202422180081.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-05
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2034-09-05
AI Technical Summary
In the current grain transportation process, especially at the feeding end, dust is difficult to be effectively cleaned, which causes the grain to become hardened, hot, mildewed and deteriorate, affecting the storage quality.
A grain conveying dust removal device is designed, which includes a dust removal bin, a fan, an air dryer, a dust removal box, a conveyor belt and a water sprinkler. The dust is separated and cleaned by blowing air from the fan, spraying water from the water sprinkler and controlling the air flow with a wind deflector. The air circulation dryer is used to reuse the air.
Effectively clean dust in grain, avoid food waste, improve storage quality, achieve air recycling, and reduce external dust pollution.
Smart Images

Figure CN223324993U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of grain conveying dust removal, in particular to a grain conveying dust removal device. Background Art
[0002] A grain conveyor is a mobile belt conveyor primarily used for loading bulk grain into flat warehouses. The overall operation of a belt conveyor involves feeding grain into the conveyor's feed end and transporting it to the discharge section. However, this process generates a significant amount of dust, with the highest concentration occurring at the feed end where the bulk grain is unloaded. Grain dust is a non-conductive, combustible dust, and high dust levels can negatively impact grain storage. Dusty grain can easily compact, affecting its ability to respire and causing it to heat up, rot, and deteriorate.
[0003] After searching, the patent document with publication number CN 218502924 U discloses a dust removal device for a grain conveyor line, which includes a plurality of dust cover bodies, the lower ends of the dust cover bodies extend outward on both sides to form a support portion that contacts and supports the top surfaces of both sides of the grain conveyor line bracket; and a connecting component arranged on the support portion; wherein, the plurality of dust cover bodies are connected end to end and arranged in sequence on the grain conveyor line bracket, so that a dust isolation channel is formed in the upper area of the grain conveyor belt, and each dust cover body is detachably connected to the grain conveyor line bracket through the connecting component; a dust suction pipe is provided on the top surface of at least one dust cover body near the middle position of the dust isolation channel, one end of the dust suction pipe is connected to the isolation channel, and the other end of the dust suction pipe is connected to the exhaust fan.
[0004] In actual use, multiple vacuum tubes are used in conjunction with exhaust fans to clean the dust in the grain on the grain conveyor line. However, in actual use, since the transmission of grain on the grain conveyor line is relatively stable, the dust at the bottom of the grain is difficult to clean.
[0005] Therefore, in order to solve the above problems, a grain conveying dust removal device is proposed. Utility Model Content
[0006] In order to make up for the deficiencies of the existing technology and solve the existing problems, a grain conveying dust removal device is proposed.
[0007] The technical solution adopted by the utility model to solve the technical problem is as follows: the grain conveying dust removal device described in the utility model comprises a dust removal bin, four supporting legs are fixedly installed on the bottom of the dust removal bin, and a feed port is opened on the top of the dust removal bin;
[0008] It also includes a dust removal mechanism for removing dust from the grain;
[0009] The dust removal mechanism includes a fan, which is fixedly installed on one side of the dust removal bin, and is fixedly connected to an air inlet pipe on one side of the fan, and one end of the air inlet pipe is fixedly connected to an air dryer, and one side of the air dryer is fixedly connected to an air outlet pipe, and one end of the air outlet pipe is fixedly connected to a dust removal box, and a plurality of water spray heads are fixedly installed in the inner cavity of the dust removal box, and a sewage tank is fixedly connected to the bottom of the dust removal box, and the dust removal box passes through the inner cavity of the dust removal bin, and two conveyor belts are rotatably installed in the inner cavity of the dust removal bin, and the two conveyor belts are at different heights.
[0010] Preferably, four conveying shafts are rotatably installed in the inner cavity of the dust removal bin, and the four conveying shafts are divided into two groups of two. The heights of the two groups of conveying shafts are different, and the two conveyor belts are respectively wound around the outer surfaces of the two conveying shafts in the same group.
[0011] Preferably, one side of the two adjacent conveying shafts is fixedly connected to a pulley, the two pulleys are connected via a belt transmission, one side of the pulley is fixedly connected to a first motor, one side of the first motor is fixedly connected to a connecting frame, and the connecting frame is fixedly installed on one side of the dust removal bin.
[0012] Preferably, the air dryer is fixedly installed on the top of the dust removal bin, the inner cavity of the dust removal bin is fixedly installed with a first baffle, the first baffle is located on one side of the conveyor belt, the inner cavity of the dust removal bin is fixedly installed with a first wind shield and a second wind shield, the inner cavity of the dust removal bin is fixedly installed with a second baffle, and the second baffle is located on the other side of the conveyor belt.
[0013] Preferably, a sewage outlet pipe is provided at the bottom of the sewage tank, a groove is provided at the top of the dust collector, a vent is provided on one side of the dust collector, a plurality of partition rods are evenly fixedly installed on the inner surface of the vent, a cleaning member is slidably installed on the inner surface of the dust collector, two slide grooves are provided on one side of the cleaning member, a slide rod is slidably installed on the inner surface of the slide groove, the slide rod is fixedly installed in the inner cavity of the dust collector, a threaded hole is provided on one side of the cleaning member, a reciprocating screw rod is threadedly connected to the inner surface of the threaded hole, one end of the reciprocating screw rod is fixedly connected to the second motor, the second motor is fixedly installed on one side of the dust collector, and one side of the cleaning member is slidably installed between the plurality of partition rods.
[0014] Preferably, a connecting pipe is fixedly installed on the inner surface of the groove, several of the water spray heads are fixedly installed on the bottom of the connecting pipe, a water pipe is fixedly connected to the top of the connecting pipe, one end of the water pipe is fixedly connected to a water pump, the bottom of the water pump is fixedly connected to a clean water tank, and the clean water tank is fixedly installed on the top of the dust removal bin.
[0015] Beneficial effects of the utility model:
[0016] 1. The utility model provides a grain conveying dust removal device, which can blow dust mixed in the grain into the dust removal box by blowing air into the dust removal bin through a fan, and can control the trajectory of the wind in conjunction with the first wind shield and the second wind shield, thereby further improving the dust treatment effect in the grain. The reciprocating screw is rotated by the second motor output shaft, and the cleaning part is able to clean the grain between two adjacent partition rods in conjunction with the threaded hole, which can not only improve the dust treatment effect but also avoid food waste.
[0017] 2. The utility model provides a grain conveying dust removal device, which uses a water pump and a water pipe to spray water from the water pump from a water nozzle, so that the dust is immersed in water and falls into a sewage tank, and then the moist air is passed into the air dryer through the air outlet pipe to dry the air, and then the dry air is discharged into the fan, realizing air recycling and avoiding the pollution of grain caused by dust in the external air. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of this application. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:
[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0020] Figure 2 This is a schematic diagram of the conveyor belt connection structure of the utility model;
[0021] Figure 3 This is a schematic diagram of the partition installation structure of the utility model;
[0022] Figure 4 This is a schematic diagram of the dust removal mechanism structure of the utility model;
[0023] Figure 5 This is a schematic diagram of the installation structure of the cleaning component of the present utility model.
[0024] Legend: 1. Dust removal bin; 11. First baffle; 12. First wind shield; 13. Second wind shield; 14. Second baffle; 15. Ventilation port; 16. Partition rod; 2. Support leg; 3. Feed port; 4. Conveyor shaft; 41. Conveyor belt; 43. Pulley; 44. Belt; 45. First motor; 46. Connecting frame; 5. Fan; 51. Air inlet pipe; 52. Air dryer; 53. Air outlet pipe; 54. Dust removal box; 541. Groove; 542. Sewage tank; 543. Sewage outlet pipe; 544. Second motor; 545. Reciprocating screw; 55. Cleaning part; 551. Slide; 552. Slide rod; 553. Threaded hole; 61. Connecting pipe; 62. Sprinkler head; 63. Water pipe; 64. Water pump; 65. Clean water tank. DETAILED DESCRIPTION
[0025] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0026] Specific examples are given below.
[0027] See also Figure 1-Figure 5 The utility model provides a grain conveying dust removal device, comprising a dust removal bin 1, four supporting legs 2 are fixedly mounted on the bottom of the dust removal bin 1, and a feed port 3 is opened on the top of the dust removal bin 1;
[0028] It also includes a dust removal mechanism for removing dust from the grain;
[0029] The dust removal mechanism includes a fan 5, which is fixedly installed on one side of the dust removal bin 1. One side of the fan 5 is fixedly connected to an air inlet pipe 51, one end of the air inlet pipe 51 is fixedly connected to an air dryer 52, one side of the air dryer 52 is fixedly connected to an air outlet pipe 53, one end of the air outlet pipe 53 is fixedly connected to a dust removal box 54, a plurality of 62 are fixedly installed in the inner cavity of the 54, a sewage tank 542 is fixedly connected to the bottom of the dust removal box 54, the dust removal box 54 passes through the inner cavity of the dust removal bin 1, and two conveyor belts 41 are rotatably installed in the inner cavity of the dust removal bin 1, and the two conveyor belts 41 are at different heights.
[0030] The collected grain is mixed with a lot of dust. When the grain is transported, a lot of dust will be precipitated, so the dust in the grain needs to be cleaned.
[0031] When the present invention is in use, first, the grain is poured into the dust removal bin 1 from the feed port 3, and then the grain first contacts the conveyor belt 41 at a higher position, and then falls onto the conveyor belt 41 at a lower position. In the process of the grain falling, the fan 5 blows air into the dust removal bin 1, and the wind will blow through the fallen grain. At this time, the dust mixed in the grain will be blown out and enter the dust removal box 54. When the dust enters the dust removal box 54, the water sprayed by the water spray head 62 will soak the dust, causing the dust to fall into the sewage tank 542, thereby completing the cleaning of the dust in the grain.
[0032] Further, such as Figure 2 As shown, four conveyor shafts 4 are rotatably installed in the inner cavity of the dust removal bin 1. The four conveyor shafts 4 are divided into two groups, two by two. The heights of the two groups of conveyor shafts 4 are different. The two conveyor belts 41 are respectively wound around the outer surfaces of the two conveyor shafts 4 in the same group.
[0033] One side of the two adjacent conveying shafts 4 is fixedly connected to a pulley 43, and the two pulleys 43 are connected via a belt 44. One side of the pulley 43 is fixedly connected to a first motor 45, and one side of the first motor 45 is fixedly connected to a connecting frame 46. The connecting frame 46 is fixedly installed on one side of the dust removal bin 1.
[0034] When the utility model is in use, the output shaft of the first motor 45 drives the pulley 43 to rotate, and the transmission is carried out through the belt 44, so that the two pulleys 43 rotate together. The two pulleys 43 cooperate with the transmission shaft 4 and the conveyor belt 41 so that the two conveyor belts 41 can convey the grain. In the process of the grain falling from the conveyor belt 41 at a higher position to the conveyor belt 41 at a lower position, the grain is in a suspended state, which is convenient for separating the grain from the dust in the grain.
[0035] Further, such as Figures 2 to 5 As shown, the air dryer 52 is fixedly mounted on the top of the dust removal bin 1, the inner cavity of the dust removal bin 1 is fixedly mounted with a first baffle 11, the first baffle 11 is located on one side of the conveyor belt 41, the inner cavity of the dust removal bin 1 is fixedly mounted with a first windshield 12 and a second windshield 13, the inner cavity of the dust removal bin 1 is fixedly mounted with a second baffle 14, the second baffle 14 is located on the other side of the conveyor belt 41;
[0036] A sewage outlet pipe 543 is provided at the bottom of the sewage tank 542, a groove 541 is provided at the top of the dust removal box 54, a vent 15 is provided on one side of the dust removal bin 1, and a number of partition rods 16 are evenly fixedly installed on the inner surface of the vent 15, a cleaning member 55 is slidably installed on the inner surface of the dust removal box 54, two slide grooves 551 are provided on one side of the cleaning member 55, and a slide rod 552 is slidably installed on the inner surface of the slide groove 551, and the slide rod 552 is fixedly installed in the inner cavity of the dust removal box 54, a threaded hole 553 is provided on one side of the cleaning member 55, and a reciprocating screw rod 545 is threadedly connected to the inner surface of the threaded hole 553, and one end of the reciprocating screw rod 545 is fixedly connected to the second motor 544, and the second motor 544 is fixedly installed on one side of the dust removal box 54, and one side of the cleaning member 55 is slidably installed between the number of partition rods 16.
[0037] When the present invention is in use, the wind blown by the fan 5 will enter the dust removal box 54 through the ventilation port 15. During this process, the wind blown by the fan 5 can blow the dust in the grain into the dust removal box 54. Since the weight of the grain is also light, some grain may be blown into the dust removal box 54. Therefore, the grain can be blocked in the dust removal bin 1 by a plurality of partition bars 16. At the same time, in order to prevent the grain from being stuck between two adjacent partition bars 16, the reciprocating screw rod 545 is rotated by the output shaft of the second motor 544. The threaded hole 553, the slide groove 551 and the slide bar 552 can enable the cleaning member 55 to clean the grain between the two adjacent partition bars 16, and at the same time avoid the problem that the dust in the grain cannot be completely cleaned due to poor ventilation.
[0038] The cooperation of the first baffle 11, the first wind shield 12, the second wind shield 13 and the second baffle 14 can not only prevent food from leaking from the gap between the conveyor belt 41 and the inner wall of the dust removal bin 1, but also limit the path of the wind blown out by the fan 5, further enhancing the dust removal mechanism's treatment effect on dust in the food. The wind coming out of the dust removal bin 1 is blown into the dust removal bin 1 again by the fan 5 through the outlet pipe 53 and the air inlet pipe 51, thereby realizing air circulation.
[0039] Further, such as Figure 4 As shown, a connecting pipe 61 is fixedly installed on the inner surface of the groove 541, several water spray heads 62 are fixedly installed on the bottom of the connecting pipe 61, a water pipe 63 is fixedly connected to the top of the connecting pipe 61, one end of the water pipe 63 is fixedly connected to a water pump 64, and the bottom of the water pump 64 is fixedly connected to a clean water tank 65, and the clean water tank 65 is fixedly installed on the top of the dust removal bin 1.
[0040] When the present invention is in use, the dust entering the dust removal box 54 will be soaked by the water sprayed from the water spray head 62, and the dust with water will fall into the sewage tank 542 and finally be discharged from the sewage pipe 543. The air moistened by the water spray head 62 enters the fan 5 through the air outlet pipe 53. In order to avoid the air entering the dust removal bin 1 being moist, the air is dried by the air dryer 52 before entering the fan 5, and the water in the water spray head 62 enters the water spray head 62 from the clean water tank 65 through the water pump 64 and the water pipe 63.
[0041] Working principle: When the present invention is in use, the grain is first put into the dust removal bin 1 through the feed port 3. The grain entering the dust removal bin 1 first falls onto the conveyor belt 41 located at a high place. Under the action of the output shaft of the first motor 45, it is driven by the belt 44 and the two pulleys 43. The rotation of the two pulleys 43 drives the two conveyor belts 41 to rotate respectively. The rotation of the two conveyor belts 41 can transport the grain. When the grain is transported between the two conveyor belts 41, the fan 5 blows air to the grain, and the dust in the grain is blown out through the vent 15 into the dust removal box 54. The blown grain is stuck between the two adjacent partition bars 16. The reciprocating screw rod 545 is rotated by the output shaft of the second motor 544 to cooperate with the threaded hole 553 to enable the cleaning part 55 to clean the grain between the two adjacent partition bars 16.
[0042] The dust blown into the dust removal box 54 is soaked by the water blown out by the water nozzle 62 and then falls into the sewage tank 542, while the air continues to flow and enters the air dryer 52 through the air outlet pipe 53. At this time, the air is relatively humid. The air is dried by the air dryer 52 and then passes through the fan 5 into the dust removal bin 1.
[0043] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention as claimed.
Claims
1. A grain conveying dust removal device, comprising a dust removal bin (1), wherein four support legs (2) are fixedly mounted on the bottom of the dust removal bin (1), and a feed opening (3) is provided on the top of the dust removal bin (1); It also includes a dust removal mechanism for removing dust from the grain; Its characteristics are: The dust removal mechanism comprises a fan (5), the fan (5) being fixedly mounted on one side of the dust removal bin (1), the fan (5) being fixedly connected to an air inlet pipe (51) on one side, the air inlet pipe (51) being fixedly connected to an air dryer (52) on one end, the air dryer (52) being fixedly connected to an air outlet pipe (53) on one side, the air outlet pipe (53) being fixedly connected to a dust removal box (54) on one end, the inner cavity of the dust removal box (54) being fixedly mounted with a plurality of water spray heads (62), the bottom of the dust removal box (54) being fixedly connected with a sewage tank (542), the dust removal box (54) being connected to the inner cavity of the dust removal bin (1), the inner cavity of the dust removal bin (1) being rotatably mounted with two conveyor belts (41), the two conveyor belts (41) being at different heights.
2. The grain conveying dust removal device according to claim 1, characterized in that: Four conveying shafts (4) are rotatably mounted in the inner cavity of the dust removal bin (1). The four conveying shafts (4) are divided into two groups of two. The heights of the two groups of conveying shafts (4) are different. The two conveyor belts (41) are respectively wound around the outer surfaces of the two conveying shafts (4) in the same group.
3. The grain conveying dust removal device according to claim 2, characterized in that: One side of the two adjacent transmission shafts (4) is fixedly connected to a pulley (43), and the two pulleys (43) are connected via a belt (44). One side of the pulley (43) is fixedly connected to a first motor (45), and one side of the first motor (45) is fixedly connected to a connecting frame (46), and the connecting frame (46) is fixedly installed on one side of the dust removal bin (1).
4. The grain conveying dust removal device according to claim 3, characterized in that: The air dryer (52) is fixedly mounted on the top of the dust removal bin (1); a first baffle (11) is fixedly mounted in the inner cavity of the dust removal bin (1); the first baffle (11) is located on one side of the conveyor belt (41); a first windshield (12) and a second windshield (13) are fixedly mounted in the inner cavity of the dust removal bin (1); a second baffle (14) is fixedly mounted in the inner cavity of the dust removal bin (1); the second baffle (14) is located on another side of the conveyor belt (41).
5. The grain conveying dust removal device according to claim 4, characterized in that: The bottom of the sewage tank (542) is provided with a sewage outlet pipe (543), the top of the dust removal box (54) is provided with a groove (541), one side of the dust removal bin (1) is provided with a vent (15), the inner surface of the vent (15) is evenly fixedly provided with a plurality of partition rods (16), the inner surface of the dust removal box (54) is provided with a cleaning member (55) slidably provided with two chutes (551) on one side, and the inner surface of the chutes (551) is provided with a sliding member (551) slidably provided with a sliding member (551). Rod (552), the sliding rod (552) is fixedly installed in the inner cavity of the dust removal box (54), a threaded hole (553) is opened on one side of the cleaning member (55), the inner surface of the threaded hole (553) is threadedly connected to a reciprocating screw rod (545), one end of the reciprocating screw rod (545) is fixedly connected to a second motor (544), the second motor (544) is fixedly installed on one side of the dust removal box (54), and one side of the cleaning member (55) is slidably installed between a plurality of partition rods (16).
6. The grain conveying dust removal device according to claim 5, characterized in that: A connecting pipe (61) is fixedly installed on the inner surface of the groove (541), a plurality of the water spray heads (62) are fixedly installed on the bottom of the connecting pipe (61), a water pipe (63) is fixedly connected to the top of the connecting pipe (61), one end of the water pipe (63) is fixedly connected to a water pump (64), the bottom of the water pump (64) is fixedly connected to a clean water tank (65), and the clean water tank (65) is fixedly installed on the top of the dust removal bin (1).
Citation Information
Patent Citations
Dust removal device for grain conveying line
CN218502924U